A clamping device for machining the inner surface of a galvanized composite conical part
The clamping device driven by a self-locking motor and hydraulic cylinder enables adaptive clamping and flipping of galvanized composite tapered parts, solving the offset problem caused by rectangular clamping plates and improving processing accuracy and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG RONGHUI COMPOSITE MATERIALS CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-29
AI Technical Summary
In existing galvanized composite material tapered parts internal surface processing equipment, rectangular clamping plates are prone to misalignment when clamping arc-shaped tapered parts, affecting processing accuracy and results.
A self-locking motor drives a rotating shaft to engage a gear and rack, enabling horizontal adjustment of the V-shaped clamp. Combined with a clamping mechanism driven by a hydraulic cylinder and a servo motor, it achieves adaptive clamping and flipping of the conical part. The V-shaped clamp fits and clamps the conical part, and a PLC controller is used for coordinated operation.
It enables adaptive clamping of tapered parts with different taper angles without the need to change fixtures, improving machining stability and accuracy, and ensuring efficient machining of the inner surface of tapered parts.
Smart Images
Figure CN224295299U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clamping technology for galvanized composite conical parts, specifically a clamping device for machining the inner surface of galvanized composite conical parts. Background Technology
[0002] A galvanized composite tapered part is a tapered structural part made of galvanized metal as a base and combined with other materials. The machining of its inner surface plays a decisive role in the part's accuracy, surface quality and performance. Stable clamping of the workpiece during the machining process is the core prerequisite for ensuring machining accuracy.
[0003] A clamping device for machining the inner surface of a thin-walled composite conical part, disclosed in CN217750431U, can effectively drive the clamping plate to move laterally and clamp the conical part by operating an electric telescopic rod. The connecting plate connected to the inner side of the rotating shaft can be rotated by the operation of a motor, which can effectively flip the composite conical part clamped by the clamping plate.
[0004] The clamping device for machining the inner surface of the thin-walled composite conical part uses an internal clamping plate to hold the conical part. However, the clamping plate is rectangular, while the outer surface of the conical part is arc-shaped. When the rectangular clamping plate holds the arc-shaped conical part, the conical part is easily displaced by the compression, which affects the final machining effect. Therefore, it needs to be improved. Utility Model Content
[0005] The purpose of this invention is to provide a clamping device for machining the inner surface of a galvanized composite conical part, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a clamping device for machining the inner surface of a galvanized composite conical part, comprising a machining table, a PLC controller fixedly connected to the right side of the machining table, an adjustment mechanism provided at the bottom of the machining table, a clamping mechanism provided inside the adjustment mechanism, and a conical part body provided at the top of the clamping mechanism;
[0007] The adjustment mechanism includes a connecting frame, which is fixedly connected to the bottom of the processing table. A self-locking motor is fixedly connected to the bottom of the connecting frame. A rotating shaft is fixedly connected to the top of the self-locking motor. The top of the rotating shaft is rotatably connected to the middle of the bottom of the processing table. A gear is fixedly connected to the periphery of the rotating shaft. A rack is meshed on the left and right sides of the gear. A T-block is fixedly connected to the top of the rack. A fixing plate is fixedly connected to the outer side of the rack. A slider is slidably connected to the inner side of the fixing plate. A linkage plate is fixedly connected to the inner side of the slider. A sliding plate is fixedly connected to the inner side of the linkage plate.
[0008] Preferably, the inner side of the processing table is provided with a T-slot corresponding to the movement trajectory of the T-block, and the T-block is slidably connected inside the T-slot. Through the T-slot, the T-block can slide on the inner side of the processing table. The T-block can support the rack, making the rack more stable during movement.
[0009] Preferably, the inner side of the connecting frame is provided with a sliding hole corresponding to the movement trajectory of the rack, and the rack is slidably connected to the inner side of the sliding hole. Through the sliding hole, the rack can slide inside the connecting frame, making the rack more stable during movement.
[0010] Preferably, the inner side of the fixed plate is provided with a groove corresponding to the movement trajectory of the sliding hole, and the sliding hole is slidably connected to the inside of the groove. Through the groove, the sliding hole can slide inside the fixed plate, so that during the lifting process of the lifting platform, the sliding hole can be driven to move up and down through the linkage plate.
[0011] Preferably, the clamping mechanism includes a hydraulic cylinder, which is fixedly connected to the left and right sides of the top of the processing table. A lifting platform is fixedly connected to the top of the hydraulic cylinder, and the lifting platform is slidably connected to the outside of the sliding plate. A telescopic rod is fixedly connected to the bottom of the lifting platform, and the bottom of the telescopic rod is fixedly connected to the top of the inner side of the processing table. A servo motor is fixedly connected to the top of the outer side of the fixed plate. A linkage rod is fixedly connected to the inner side of the servo motor. A rotating disk is fixedly connected to the inner side of the linkage rod. A support member is fixedly connected to the outer side of the rotating disk. A connecting plate is fixedly connected to the inner side of the rotating disk. A rotating plate is rotatably connected to the inner side of the connecting plate. A V-shaped clamping plate is fixedly connected to the inner side of the rotating plate. The V-shaped clamping plate is disposed on the outer side of the conical part body, and the inner side of the V-shaped clamping plate is in contact with the outer side of the conical part body.
[0012] Preferably, the inner side of the fixed plate is provided with a circular groove corresponding to the movement trajectory of the support member, and the support member is slidably connected inside the circular groove. Through the circular groove, the support member can slide inside the fixed plate, so that the support member can support the rotating disk and make the rotating disk more stable during rotation.
[0013] Preferably, the inner side of the fixing plate has a fixing hole corresponding to the position of the linkage rod, and the linkage rod is rotatably connected to the inner side of the fixing hole. Through the fixing hole, the linkage rod can rotate inside the fixing plate, so that when the servo motor is running, it can drive the rotating disk to rotate through the linkage rod.
[0014] Compared with the prior art, this utility model provides a clamping device for machining the inner surface of a galvanized composite conical part, which has the following advantages:
[0015] 1. The clamping device for machining the inner surface of the galvanized composite tapered part has an adjustment mechanism in which a self-locking motor drives the rotating shaft to rotate, causing the gear meshing racks on both sides to move synchronously in opposite directions, so that the T-block slides in the T-slot of the machining table, realizing the horizontal symmetrical adjustment of the V-shaped clamping plates on the left and right sides. It can adapt to galvanized composite tapered parts with different tapers and can be adapted to various specifications of workpieces without changing the fixture.
[0016] 2. The clamping device for machining the inner surface of the galvanized composite conical part has a clamping mechanism in which the conical part body is clamped by a V-shaped clamping plate. The hydraulic cylinder drives the lifting platform to move downward, so that the lifting platform is away from the bottom of the conical part body. The servo motor drives the linkage rod and the rotating disk to rotate, so that the rotating disk drives the rotating plate and the V-shaped clamping plate to rotate through the connecting plate. This allows the V-shaped clamping plate to drive the conical part body to rotate, so that the inside of the conical part body can be machined. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a front view structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the adjustment mechanism.
[0020] Figure 3 This is a schematic diagram of the fixed plate and rotating shaft structure;
[0021] Figure 4 This is a schematic diagram of the clamping mechanism.
[0022] Figure 5 This is a schematic diagram of the linkage and support structure;
[0023] Figure 6 This is a schematic diagram of the process structure.
[0024] In the diagram: 1. Processing table; 2. PLC controller; 3. Adjustment mechanism; 31. Gear; 32. Self-locking motor; 33. T-block; 34. Connecting frame; 35. Rack; 36. Slider; 37. Linkage plate; 38. Fixing plate; 39. Slide plate; 301. Rotating shaft; 4. Conical part body; 5. Clamping mechanism; 51. Lifting platform; 52. Connecting plate; 53. Rotating disk; 54. Servo motor; 55. Telescopic rod; 56. Hydraulic cylinder; 57. V-shaped clamp; 58. Rotating plate; 59. Linkage rod; 501. Support component. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0027] This utility model provides the following technical solution:
[0028] Example 1
[0029] Please see Figure 1-6 This utility model provides a technical solution: a clamping device for machining the inner surface of a galvanized composite conical part, including a machining table 1, a PLC controller 2 fixedly connected to the right side of the machining table 1, an adjustment mechanism 3 provided at the bottom of the machining table 1, a clamping mechanism 5 provided inside the adjustment mechanism 3, and a conical part body 4 provided at the top of the clamping mechanism 5.
[0030] The adjustment mechanism 3 includes a connecting frame 34, which is fixedly connected to the bottom of the processing table 1. The bottom of the connecting frame 34 is fixedly connected to a self-locking motor 32. The top of the self-locking motor 32 is fixedly connected to a rotating shaft 301. The top of the rotating shaft 301 is rotatably connected to the middle of the bottom of the processing table 1. A gear 31 is fixedly connected to the outer periphery of the rotating shaft 301. A rack 35 meshes with the left and right sides of the gear 31. A T-block 33 is fixedly connected to the top of the rack 35. A fixing plate 38 is fixedly connected to the outer side of the rack 35. A slider 36 is slidably connected to the inner side of the fixing plate 38. A linkage plate 37 is fixedly connected to the inner side of the slider 36. A sliding plate 39 is fixedly connected to the inner side of the linkage plate 37.
[0031] Furthermore, a T-slot corresponding to the movement trajectory of the T-block 33 is provided on the inner side of the processing table 1, and the T-block 33 is slidably connected inside the T-slot. Through the T-slot, the T-block 33 can slide on the inner side of the processing table 1. The T-block 33 can support the rack 35, making the rack 35 more stable during movement.
[0032] Furthermore, a sliding hole corresponding to the movement trajectory of the rack 35 is provided on the inner side of the connecting frame 34, and the rack 35 is slidably connected to the inner side of the sliding hole. Through the sliding hole, the rack 35 can slide inside the connecting frame 34, making the rack 35 more stable during movement.
[0033] Furthermore, a groove corresponding to the movement trajectory of the sliding hole is provided on the inner side of the fixed plate 38, and the sliding hole is slidably connected to the inside of the groove. Through the groove, the sliding hole can slide on the inner side of the fixed plate 38, so that during the lifting process of the lifting platform 51, the sliding hole can be driven to move up and down through the linkage plate 37.
[0034] Example 2
[0035] Please see Figure 1-6 Furthermore, based on Embodiment 1, the clamping mechanism 5 further includes a hydraulic cylinder 56, which is fixedly connected to the top left and right sides of the processing table 1. A lifting platform 51 is fixedly connected to the top of the hydraulic cylinder 56, and the lifting platform 51 is slidably connected to the outside of the slide plate 39. A telescopic rod 55 is fixedly connected to the bottom of the lifting platform 51, and the bottom of the telescopic rod 55 is fixedly connected to the top inside of the processing table 1. A servo motor 54 is fixedly connected to the top outside of the fixed plate 38, and a linkage rod 59 is fixedly connected to the inside of the servo motor 54. A rotating disk 53 is fixedly connected to the inside of the linkage rod 59, and a support member 501 is fixedly connected to the outside of the rotating disk 53. A connecting plate 52 is fixedly connected to the inside of the rotating disk 53, and a rotating plate 58 is rotatably connected to the inside of the connecting plate 52. A V-shaped clamping plate 57 is fixedly connected to the inside of the rotating plate 58. The V-shaped clamping plate 57 is disposed on the outside of the conical body 4, and the inside of the V-shaped clamping plate 57 is in contact with the outside of the conical body 4.
[0036] Furthermore, a circular groove corresponding to the movement trajectory of the support member 501 is provided on the inner side of the fixed plate 38, and the support member 501 is slidably connected to the inside of the circular groove. Through the circular groove, the support member 501 can slide on the inner side of the fixed plate 38, so that the support member 501 can support the rotating disk 53 and make the rotating disk 53 more stable during rotation.
[0037] Furthermore, a fixing hole corresponding to the position of the linkage rod 59 is provided on the inner side of the fixing plate 38, and the linkage rod 59 is rotatably connected to the inner side of the fixing hole. Through the fixing hole, the linkage rod 59 can rotate inside the fixing plate 38, so that when the servo motor 54 is running, it can drive the rotating disk 53 to rotate through the linkage rod 59.
[0038] In actual operation, when this device is used, the conical body 4 is placed at the top center of the lifting platform 51. The self-locking motor 32 is turned on by the PLC controller 2, so that the self-locking motor 32 drives the gear 31 to rotate through the rotating shaft 301. The gear 31 drives the fixed plate 38 and the rotating disk 53 to move through the rack 35. The rotating disk 53 drives the rotating plate 58 and the V-shaped clamping plate 57 to move through the connecting plate 52. The bottom of the V-shaped clamping plate 57 is blocked by the connecting plate 52, so that the V-shaped clamping plate 57 cannot rotate completely downward, so that the V-shaped clamping plate 57 can clamp the conical body 4. When the V-shaped clamping plate 57 contacts the outside of the conical body 4, the V-shaped clamping plate 57 can drive the rotating plate 58 to rotate, so that the rotating plate 58 can be slightly adjusted up and down inside the connecting plate 52, so that the V-shaped clamping plate 57 can fit more tightly with the outer surface of the conical body 4, and the clamping effect of the conical body 4 is better, making the processing of the inner side of the conical body 4 more stable.
[0039] When the conical body 4 needs to be flipped, the PLC controller 2 opens the hydraulic cylinder 56, causing the hydraulic cylinder 56 to move the lifting platform 51 downward, moving the lifting platform 51 away from the bottom of the conical body 4. The PLC controller 2 then opens the servo motor 54, causing the servo motor 54 to drive the rotating disk 53 and the connecting plate 52 to rotate via the linkage rod 59. The connecting plate 52 then drives the V-shaped clamping plate 57 to rotate via the rotating plate 58, causing the V-shaped clamping plate 57 to rotate the conical body 4 180 degrees. After the conical body 4 has rotated, the PLC controller 2 opens the hydraulic cylinder 56, causing the hydraulic cylinder 56 to move the lifting platform 51 upward, so that the top of the lifting platform 51 contacts the bottom of the conical body 4, providing support for the conical body 4 and allowing the inner bottom side of the conical body 4 to be better processed.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A clamping device for machining the inner surface of a galvanized composite conical part, comprising a machining table (1), characterized in that: A PLC controller (2) is fixedly connected to the right side of the processing table (1). An adjustment mechanism (3) is provided at the bottom of the processing table (1). A clamping mechanism (5) is provided inside the adjustment mechanism (3). A conical body (4) is provided at the top of the clamping mechanism (5). The adjustment mechanism (3) includes a connecting frame (34), which is fixedly connected to the bottom of the processing table (1). The bottom of the connecting frame (34) is fixedly connected to a self-locking motor (32). The top of the self-locking motor (32) is fixedly connected to a rotating shaft (301). The top of the rotating shaft (301) is rotatably connected to the middle of the bottom of the processing table (1). A gear (31) is fixedly connected to the outer periphery of the rotating shaft (301). A rack (35) meshes with the left and right sides of the gear (31). A T-block (33) is fixedly connected to the top of the rack (35). A fixing plate (38) is fixedly connected to the outer side of the rack (35). A slider (36) is slidably connected to the inner side of the fixing plate (38). A linkage plate (37) is fixedly connected to the inner side of the slider (36). A sliding plate (39) is fixedly connected to the inner side of the linkage plate (37).
2. The clamping device for machining the inner surface of a galvanized composite tapered part according to claim 1, characterized in that: The processing table (1) has a T-shaped groove on its inner side that corresponds to the movement trajectory of the T-shaped block (33), and the T-shaped block (33) is slidably connected inside the T-shaped groove.
3. The clamping device for machining the inner surface of a galvanized composite conical part according to claim 1, characterized in that: The inner side of the connecting frame (34) is provided with a sliding hole corresponding to the movement trajectory of the rack (35), and the rack (35) is slidably connected to the inner side of the sliding hole.
4. The clamping device for machining the inner surface of a galvanized composite tapered part according to claim 1, characterized in that: The inner side of the fixed plate (38) is provided with a sliding groove corresponding to the movement trajectory of the sliding hole, and the sliding hole is slidably connected inside the sliding groove.
5. The clamping device for machining the inner surface of a galvanized composite tapered part according to claim 1, characterized in that: The clamping mechanism (5) includes a hydraulic cylinder (56), which is fixedly connected to the left and right sides of the top of the processing table (1). A lifting platform (51) is fixedly connected to the top of the hydraulic cylinder (56). The lifting platform (51) is slidably connected to the outside of the slide plate (39). A telescopic rod (55) is fixedly connected to the bottom of the lifting platform (51). The bottom of the telescopic rod (55) is fixedly connected to the top inside of the processing table (1). A servo motor (54) is fixedly connected to the top outside of the fixing plate (38). The servo motor (54) is fixed inside. A linkage rod (59) is connected, and a rotating disk (53) is fixedly connected to the inner side of the linkage rod (59). A support member (501) is fixedly connected to the outer side of the rotating disk (53). A connecting plate (52) is fixedly connected to the inner side of the rotating disk (53). A rotating plate (58) is rotatably connected to the inner side of the connecting plate (52). A V-shaped clamp (57) is fixedly connected to the inner side of the rotating plate (58). The V-shaped clamp (57) is located on the outer side of the conical body (4), and the inner side of the V-shaped clamp (57) is in contact with the outer side of the conical body (4).
6. The clamping device for machining the inner surface of a galvanized composite tapered part according to claim 5, characterized in that: The inner side of the fixed plate (38) is provided with a circular groove corresponding to the movement trajectory of the support member (501), and the support member (501) is slidably connected inside the circular groove.
7. The clamping device for machining the inner surface of a galvanized composite tapered part according to claim 5, characterized in that: The fixing plate (38) has a fixing hole on its inner side that corresponds to the position of the linkage rod (59), and the linkage rod (59) is rotatably connected to the inner side of the fixing hole.