A badminton racket frame forming apparatus
By introducing an air inlet and an air passage into the mold design, airflow is directly introduced into the carbon cloth for cooling and heating, solving the problem of low cooling efficiency during the carbon cloth frame molding process and achieving more efficient processing and shaping quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING VICTORY SPORTING GOODS CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-29
AI Technical Summary
In the existing technology, the cooling efficiency of the carbon cloth frame after molding is low, resulting in slow processing progress, and it is necessary to maintain the shape support in the mold to prevent deformation.
The design employs a mold, which includes an air inlet, an air passage, an air vent, and a pipe connector. The heating element communicates with the mold, allowing airflow to be directly introduced into the carbon cloth for cooling and heating, thus avoiding the need to remove the mold.
It improves the cooling and heating efficiency of carbon cloth, ensures shape stability, shortens processing time, and enhances shaping quality.
Smart Images

Figure CN224296321U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the manufacture of sports equipment, specifically to a badminton racket frame forming device. Background Technology
[0002] The main body of a badminton racket consists of a frame and a handle. The frame is made of carbon fiber and its shape is like... Figure 1 As shown, in current technology, the manufacturing process of the frame involves first cutting and rolling carbon cloth into a strip shape. The strip has a hollow internal structure. During the molding process, the strip is placed in a mold, and air is inflated inside to make it bulge out, thus forming a shape within the mold. Figure 1 Shape it as shown, and finally place the mold in the oven for heating, so that the carbon cloth can be cured and set.
[0003] The problem involved in the above process is that, after the carbon cloth is formed, it still needs to be placed in the mold during the cooling process to prevent deformation. The mold provides shape support, that is, the mold as a whole is cooled, so as to achieve the effect of cooling the carbon cloth inside. This results in low cooling efficiency and slow processing progress. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] To address the problems mentioned above, this utility model provides the following technical solution:
[0006] A badminton racket frame forming device includes a mold and a heating element, and:
[0007] The mold is configured to be picked up and placed from a predetermined location on the heating unit;
[0008] The heating element has an air inlet, and the mold has an air passage for accommodating carbon cloth, which remains in communication with the air inlet during placement into the heating element.
[0009] As a preferred technical solution for badminton racket frame forming equipment, the mold has a buffer cavity, which is connected to the air passage through multiple openings, and the mold remains the same as the air inlet end during the process of being placed into the heating section.
[0010] As a preferred technical solution for badminton racket frame forming equipment, the mold has multiple vents distributed along the air passage, and the air passage is connected to the outside through the vents.
[0011] As a preferred technical solution for badminton racket frame forming equipment, it also includes a pipe connector, which is detachably connected to one end of the carbon cloth and supplied with air by the heating unit.
[0012] As a preferred technical solution for a badminton racket frame forming device, the heating part includes a storage component and a movable component movably connected to the storage component. During the movement of the movable component, it cooperates with the storage component to form a heating cavity. An air supply source located outside the heating cavity is disposed on the movable component. The pipe joint and / or air inlet end are connected to the air supply source. The air inlet end is located on the movable component.
[0013] The beneficial effects of the badminton racket frame forming equipment provided by this utility model are: through the cooperation between the air inlet and the air passage, external airflow can be directly introduced into the mold when cooling the carbon cloth, so as to directly act on the carbon cloth, and the carbon cloth does not need to be removed from the mold. In this way, the mold can support the formation of the carbon cloth and ensure a good cooling effect for the carbon cloth. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0015] Figure 1 This is a schematic diagram of the shape and structure of carbon cloth during curing in the prior art.
[0016] Figure 2 This is a schematic diagram of the heating furnace in an embodiment of the present invention.
[0017] Figure 3 For about Figure 2 The diagram shows the furnace when it is turned on.
[0018] Figure 4 This is a schematic diagram of the support frame described in an embodiment of the present utility model.
[0019] Figure 5 For about Figure 4 Another perspective view.
[0020] Figure 6 This is a schematic diagram of the mold described in the embodiment of this utility model.
[0021] Figure 7 for Figure 6 The diagram shows the mold when it is open.
[0022] Figure 8 for Figure 7 The middle section is shown separately.
[0023] Figure 9 for Figure 8 The diagram shows the structure when carbon cloth is placed.
[0024] Reference numerals in the attached drawings: 1. Furnace body; 2. Door panel; 3. Support frame; 4. First air inlet pipe; 5. Second air inlet pipe; 6. Air inlet end; 7. Upper mold body; 8. Lower mold body; 9. Groove; 10. Buffer area; 11. Notch; 12. Vent; 13. Connecting interface; 14. Pipe joint. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0029] Reference Figure 2-9One embodiment of this utility model provides a badminton racket frame forming device, including a heating furnace and molds. The heating furnace has a heating chamber inside and consists of a furnace body 1 and an insulated door panel 2. The door panel 2 is slidably mounted on the furnace body 1 (or other movable connection methods, such as hinges). The furnace body 1 can be closed and opened by moving the door panel 2 horizontally. A stacked support frame 3 is also fixedly mounted on the door panel 2, so that multiple molds can be placed on the support frame 3 in a longitudinally distributed manner. The shape of the molds is adapted to the placement area on the support frame 3. When placing them, if... Figure 3 As shown;
[0030] The mold consists of a detachable upper mold body 7 and a lower mold body 8. The lower mold body 8 has a groove 9 shape for placing carbon cloth. When the upper mold body 7 is completely covered by the lower mold body 8, the groove 9 shape forms an air passage in the mold body. The lower mold body 8 also has a buffer area 10 located inside the groove 9 shape. When the upper mold body 7 is closed, the buffer area 10 forms a buffer cavity in the mold. Multiple communicating openings 11 are provided between the buffer area 10 and the groove 9. The lower mold body 8 also has multiple vents 12 that connect the groove 9 to the outside.
[0031] The support frame 3 is provided with multiple pipe-shaped air inlets 6. The outer side of the door panel 2 is provided with a first air inlet pipe 4, one end of which extends to the inner side of the door panel 2 and is connected to the multiple air inlets 6. The opening of the first air inlet pipe 4 is used for airflow entry. The lower mold body 8 is constructed with a mating interface 13. When the mold body is completely placed on the support frame 3, the air inlet 6 passes through the mating interface 13 and extends into the buffer cavity, so as to communicate with the buffer cavity. By injecting air into the first air inlet pipe 4, airflow can be injected into the buffer cavity.
[0032] In this invention, when heating the carbon cloth, the carbon cloth is placed in the groove 9, i.e. Figure 9 As shown, finally, the upper mold body 7 is placed on top, so that the mold is placed on the support frame 3, thus achieving the desired shape. Figure 3 As shown, the door panel 2 is then moved to push the mold into the furnace body 1 for heating. During this process, hot air can be directly injected into the first air inlet pipe 4 from the outside of the door panel 2, allowing the hot air to enter the buffer chamber through the air inlet 6 and then be evenly injected into the air passage through the notch 11, so that the heat can be quickly transferred to the carbon cloth. The hot air is finally discharged from the vent 12. Compared with the traditional method of baking only the mold, this structure of the present invention increases the heating efficiency of the carbon cloth.
[0033] Furthermore, when removing the carbon cloth from the heating furnace after curing, door panel 2 can be pulled to... Figure 3In the state shown, there is no need to immediately remove the mold from the support frame 3. Normal temperature airflow or cold airflow can be injected into the first air inlet pipe 4. Through the above-mentioned connection, the cold air can flow directly to the carbon cloth, so as to cool the carbon cloth in multiple molds at the same time. In this process, not only does the shape of the carbon cloth remain maintained by the mold, but compared with the traditional method of directly cooling the mold, this structure of the present invention can directly cool the carbon cloth, so the cooling efficiency of the carbon cloth is also higher.
[0034] Furthermore, refer to Figure 6 , Figure 7 and Figure 9 This utility model can also be configured with a pipe connector 14 corresponding to the mold, such as... Figure 1 As shown, the carbon cloth can be divided into a rod and a tail according to different parts. When placing the carbon cloth into the groove 9, one end of the pipe connector 14 can be tightly inserted into the hole at one end of the rod. A second air inlet pipe 5 is also fixedly installed on the outside of the door panel 2, with one end extending to the support frame 3 on the inside of the door panel 2. The pipe connector 14 and the second air inlet pipe 5 are configured to be inserted into each other. When the carbon cloth is completely placed into the mold and the mold is completely placed on the support frame 3, the other end of the pipe connector 14 can be inserted into the second air inlet pipe 5. Therefore, when the carbon cloth is heated in the heating furnace, air can be injected into the second air inlet pipe 5 throughout the process, so that the airflow is filled into the carbon cloth through the pipe connector 14, thereby causing the carbon cloth to bulge and maintain the injection pressure, so that the carbon cloth is always maintained during the heating process. Figure 1 The structure of this invention allows the carbon cloth to maintain its shape during the heat setting process, resulting in higher setting quality.
[0035] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A badminton racket frame forming device, characterized in that: Including the mold and heating element, and: The mold is configured to be picked up and placed from a predetermined location on the heating unit; The heating element has an air inlet, and the mold has an air passage for accommodating carbon cloth, which remains in communication with the air inlet during placement into the heating element.
2. The badminton racket frame forming equipment according to claim 1, characterized in that: The mold has a buffer cavity, which is connected to the air passage through multiple openings. The mold remains the same as the air inlet end during the process of being placed in the heating section.
3. The badminton racket frame forming equipment according to claim 2, characterized in that: The mold has multiple vents distributed along the air passage, and the air passage is connected to the outside through the vents.
4. The badminton racket frame forming equipment according to claim 1, characterized in that: It also includes a pipe connector, which is detachably connected to one end of the carbon cloth and is supplied with gas by the heating unit.
5. The badminton racket frame forming equipment according to claim 4, characterized in that: The pipe joint is set independently from the heating part.
6. The badminton racket frame forming equipment according to claim 4, characterized in that: The heating element includes a main body and a movable component movably connected to the main body. During its movement, the movable component cooperates with the main body to form a heating cavity. An air supply source located outside the heating cavity is disposed on the movable component. The pipe joint and / or air inlet is connected to the air supply source, and the air inlet is located on the movable component.