A conveyor table for spongy foams

Abstract

The utility model discloses a conveyor platform for sponge foaming relates to conveyor platform technical field, including conveyor platform, the bottom of conveyor platform is provided with the mechanism for being in the middle for being in the middle in the process of sponge foaming transportation, and the mechanism for being in the middle includes: mobile unit, transmission unit, drive unit, drive motor operation drives worm rotation, and worm drives worm wheel rotation, and worm wheel passes through third pivot and drives drive gear rotation, and drive gear drives two linkage gear reverse rotation, and linkage gear passes through second pivot and drives second runner rotation, and second runner passes through belt and drives first runner rotation, and first runner passes through first pivot and drives transmission gear rotation, and transmission gear drives rack movement, and rack drives baffle assembly synchronous movement, realizes to the sponge foaming in -the -middle movement, avoids the deviation of the sponge material in the conveying process possibly because of inertia, vibration or equipment precision deficiency, leads to the uneven foaming.

Description

Technical Field

[0001] This utility model relates to the field of conveyor platform technology, specifically a conveyor platform for sponge foaming. Background Technology

[0002] Sponge foaming is a very common manufacturing process for materials such as sponges, foam boards, and granular foam. The process involves expanding the raw materials under high temperature and pressure to form a bubble structure, and then cooling and assembling them into products. It has excellent softness, elasticity, water absorption, and water resistance.

[0003] According to the patent titled "A Conveyor for Sponge Foaming" (Patent Publication No.: CN221560775U, Patent Publication Date: 2024-08-20), it includes a frame and a roller conveyor. One end of the roller conveyor passes through the frame and extends outward. The frame is respectively equipped with a first processing mechanism and a second processing mechanism. A third processing mechanism cooperating with the second processing mechanism is also provided at the bottom of the frame. By integrating the first processing mechanism, the second processing mechanism, and a fourth motor on the frame and the roller conveyor, instant edge correction of the sponge blocks during the conveying process is achieved, avoiding subsequent independent grinding or trimming steps, significantly shortening the production cycle, and improving overall production efficiency. At the same time, since the grinding process is carried out simultaneously with the conveying process, equipment idle time and energy consumption are reduced, further reducing production costs.

[0004] Based on the aforementioned existing technology, the existing sponge foaming conveyor platform still has the following problems: the existing sponge foaming conveyor platform does not have a centering mechanism, and the sponge material may shift due to inertia, vibration or insufficient equipment precision during the conveying process, resulting in uneven foaming. Therefore, this utility model provides a sponge foaming conveyor platform. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a conveyor platform for sponge foaming, which solves the following problems of existing conveyor platforms for sponge foaming: the existing conveyor platforms for sponge foaming do not have a centering mechanism, and the sponge material may shift during the conveying process due to inertia, vibration or insufficient equipment precision, resulting in uneven foaming.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a conveyor platform for sponge foaming, comprising a conveyor platform, wherein a centering mechanism is provided at the bottom of the conveyor platform for centering the sponge foam during transportation, the centering mechanism comprising:

[0007] The moving unit is located at the bottom of the conveyor platform and includes a mounting plate fixedly installed at the bottom of the main frame of the conveyor platform. A sliding seat is fixedly installed at the bottom of the mounting plate, and a set of racks is slidably installed on the surface of the sliding seat. A baffle assembly is provided at one end of the racks.

[0008] The transmission unit is located at the bottom of the mounting plate and is used to drive the movement of the rack;

[0009] The drive unit is located at the bottom of the mounting plate and is used to drive the rack.

[0010] Preferably, the transmission unit includes a first rotating shaft rotatably mounted on the bottom of the mounting plate, and a transmission gear and a first rotating wheel are fixedly mounted on the surface of the first rotating shaft, and the transmission gear meshes with the rack.

[0011] Preferably, a set of second rotating shafts is rotatably mounted on the bottom of the mounting plate, and a second rotating wheel and a linkage gear are fixedly mounted on the surface of the second rotating shafts, and the second rotating wheel and the first rotating wheel are connected by a belt to run synchronously.

[0012] Preferably, the drive unit includes a third rotating shaft rotatably mounted on the bottom of the mounting plate, wherein a drive gear and a worm gear are fixedly mounted on the surface of the third rotating shaft, and the drive gear meshes with the linkage gear.

[0013] Preferably, a drive motor is fixedly installed at the bottom of the mounting plate, and a worm gear is fixedly installed at the output end of the drive motor. A bearing seat is fixedly installed at the bottom of the mounting plate, and one end of the worm gear rotates inside the bearing seat, with the worm gear meshing with a worm wheel.

[0014] Preferably, it includes a fixing rod fixedly installed at one end of the rack, and a T-shaped block is slidably inserted into the top of the fixing rod, and a connecting rod is fixedly installed on one side of the T-shaped block, and the T-shaped block is fixedly connected to the fixing rod by bolts, and a baffle is fixedly installed at one end of the connecting rod.

[0015] This utility model provides a conveyor platform for sponge foaming. Compared with the prior art, it has the following advantages:

[0016] 1. The conveyor for sponge foaming uses a drive motor to rotate a worm gear, which in turn rotates a worm wheel. The worm wheel, via a third shaft, drives a drive gear, which in turn drives two linked gears to rotate in opposite directions. The linked gears, via a second shaft, drive a second wheel, which, via a belt, drives a first wheel. The first wheel, via a first shaft, drives a transmission gear, which in turn moves a rack. The rack moves a baffle assembly synchronously, thus achieving centered movement of the sponge during foaming. This prevents the sponge material from shifting due to inertia, vibration, or insufficient equipment precision during transport, which could lead to uneven foaming.

[0017] 2. The conveyor platform for sponge foaming uses T-shaped blocks that slide into the interior of fixed rods and are fixed to the fixed rods with bolts, thereby enabling the disassembly and installation of the baffles. This avoids the need to replace the entire part when the baffles are damaged, reducing resource waste. Attached Figure Description

[0018] Figure 1 This is a left-side perspective view of the three-dimensional structure of this utility model;

[0019] Figure 2 This is a bottom-view perspective view of the centering mechanism of this utility model.

[0020] Figure 3 This is a three-dimensional structural diagram of the centering mechanism of this utility model.

[0021] Figure 4 This is a three-dimensional structural diagram of the baffle unit of this utility model.

[0022] In the diagram: 1-Conveyor platform, 2-Centering mechanism, 21-Moving unit, 211-Mounting plate, 212-Sliding seat, 213-Rack, 22-Transmission unit, 221-First rotating shaft, 222-Transmission gear, 223-First rotating wheel, 224-Second rotating shaft, 225-Second rotating wheel, 226-Linkage gear, 23-Drive unit, 231-Third rotating shaft, 232-Drive gear, 233-Worm gear, 234-Drive motor, 235-Worm, 236-Bearing seat, 3-Baffle assembly, 31-Fixing rod, 32-T-block, 33-Connecting rod, 34-Bolt, 35-Baffle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution:

[0025] A conveyor platform for sponge foaming includes a conveyor platform 1. A centering mechanism 2 is provided at the bottom of the conveyor platform 1 for centering the sponge foam during transport. The centering mechanism 2 includes:

[0026] The moving unit 21 is located at the bottom of the conveyor platform 1 and includes a mounting plate 211 fixedly installed at the bottom of the main frame of the conveyor platform 1. A sliding seat 212 is fixedly installed at the bottom of the mounting plate 211, and a set of racks 213 is slidably installed on the surface of the sliding seat 212. A baffle assembly 3 is provided at one end of the racks 213.

[0027] The transmission unit 22 is disposed at the bottom of the mounting plate 211 and is used to transmit the movement of the rack 213;

[0028] The drive unit 23 is located at the bottom of the mounting plate 211 and is used to drive the rack 213.

[0029] In this embodiment, the transmission unit 22 includes a first rotating shaft 221 rotatably mounted on the bottom of the mounting plate 211, and a transmission gear 222 and a first rotating wheel 223 are fixedly mounted on the surface of the first rotating shaft 221. The transmission gear 222 meshes with the rack 213. A set of second rotating shafts 224 are rotatably mounted on the bottom of the mounting plate 211, and a second rotating wheel 225 and a linkage gear 226 are fixedly mounted on the surface of the second rotating shaft 224. The second rotating wheel 225 and the first rotating wheel 223 are connected by a belt and run synchronously.

[0030] The linkage gear 226 drives the second rotating wheel 225 to rotate via the second rotating shaft 224. The second rotating wheel 225 drives the first rotating wheel 223 to rotate via the belt. The first rotating wheel 223 drives the transmission gear 222 to rotate via the first rotating shaft 221. The transmission gear 222 drives the rack 213 to move. The rack 213 drives the baffle assembly 3 to move synchronously, thereby achieving the centered movement of the sponge foam and avoiding the sponge material from shifting due to inertia, vibration or insufficient equipment precision during the conveying process, which may lead to uneven foaming.

[0031] In this embodiment, the drive unit 23 includes a third rotating shaft 231 rotatably mounted on the bottom of the mounting plate 211. A drive gear 232 and a worm gear 233 are fixedly mounted on the surface of the third rotating shaft 231, and the drive gear 232 meshes with the linkage gear 226. A drive motor 234 is fixedly mounted on the bottom of the mounting plate 211, and a worm 235 is fixedly mounted on the output end of the drive motor 234. A bearing seat 236 is fixedly mounted on the bottom of the mounting plate 211, and one end of the worm 235 rotates inside the bearing seat 236, and the worm 235 meshes with the worm gear 233.

[0032] The drive motor 234 is a three-phase asynchronous motor with a self-locking function. It is electrically connected to an external power supply and can be opened and closed through a human-operated control panel. The operation of the drive motor 234 drives the worm 235 to rotate, the worm 235 drives the worm wheel 233 to rotate, the worm wheel 233 drives the drive gear 232 to rotate through the third rotating shaft 231, and the drive gear 232 drives the two linkage gears 226 to rotate in opposite directions.

[0033] In this embodiment, a fixing rod 31 is fixedly installed at one end of the rack 213, and a T-shaped block 32 is slidably inserted into the top of the fixing rod 31. A connecting rod 33 is fixedly installed on one side of the T-shaped block 32, and the T-shaped block 32 is fixedly connected to the fixing rod 31 by bolts 34. A baffle 35 is fixedly installed at one end of the connecting rod 33.

[0034] The T-block 32 is slidably inserted into the interior of the fixing rod 31, and the T-block 32 is fixed to the fixing rod 31 by bolts 34, thereby enabling the disassembly and installation of the baffle 35. This avoids the need to replace the entire part when the baffle 35 is damaged, reducing resource waste.

[0035] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0036] During operation, firstly, the drive motor 234 drives the worm gear 235 to rotate, which in turn drives the worm wheel 233 to rotate. The worm wheel 233 drives the drive gear 232 to rotate via the third shaft 231. The drive gear 232 drives two linkage gears 226 to rotate in opposite directions. The linkage gears 226 drive the second wheel 225 to rotate via the second shaft 224. The second wheel 225 drives the first wheel 223 to rotate via a belt. The first wheel 223 drives the transmission gear 222 to rotate via the first shaft 221. The transmission gear 222 drives the rack 213 to move, which in turn drives the baffle assembly 3 to move synchronously, thus centering the sponge foam.

[0037] Then, the motor in conveyor platform 1 drives multiple rollers to rotate via a chain, which in turn moves the sponge foam.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conveyor platform for sponge foaming, comprising a conveyor platform (1), characterized in that: The bottom of the conveyor platform (1) is provided with a centering mechanism (2) for centering the sponge during the foaming and transportation process. The centering mechanism (2) includes: The moving unit (21) is located at the bottom of the conveyor platform (1), including a mounting plate (211) fixedly installed at the bottom of the main frame of the conveyor platform (1), and a sliding seat (212) is fixedly installed at the bottom of the mounting plate (211), and a set of racks (213) is slidably installed on the surface of the sliding seat (212), and a baffle assembly (3) is provided at one end of the rack (213). The transmission unit (22) is located at the bottom of the mounting plate (211) and is used to transmit the movement of the rack (213); The drive unit (23) is located at the bottom of the mounting plate (211) and is used to drive the rack (213).

2. The conveyor platform for sponge foaming according to claim 1, characterized in that: The transmission unit (22) includes a first rotating shaft (221) rotatably mounted on the bottom of the mounting plate (211), and a transmission gear (222) and a first rotating wheel (223) are fixedly mounted on the surface of the first rotating shaft (221), and the transmission gear (222) meshes with the rack (213).

3. The conveyor platform for sponge foaming according to claim 2, characterized in that: A set of second rotating shafts (224) is rotatably mounted on the bottom of the mounting plate (211), and a second rotating wheel (225) and a linkage gear (226) are fixedly mounted on the surface of the second rotating shaft (224), and the second rotating wheel (225) and the first rotating wheel (223) are connected by a belt to run synchronously.

4. The conveyor platform for sponge foaming according to claim 3, characterized in that: The drive unit (23) includes a third rotating shaft (231) rotatably mounted on the bottom of the mounting plate (211). A drive gear (232) and a worm gear (233) are fixedly mounted on the surface of the third rotating shaft (231), and the drive gear (232) meshes with the linkage gear (226).

5. The conveyor platform for sponge foaming according to claim 4, characterized in that: A drive motor (234) is fixedly installed at the bottom of the mounting plate (211), and a worm (235) is fixedly installed at the output end of the drive motor (234). A bearing seat (236) is fixedly installed at the bottom of the mounting plate (211), and one end of the worm (235) rotates inside the bearing seat (236), and the worm (235) meshes with the worm wheel (233).

6. The conveyor platform for sponge foaming according to claim 1, characterized in that: It includes a fixed rod (31) fixedly installed at one end of the rack (213), and a T-shaped block (32) is slidably inserted into the top of the fixed rod (31), and a connecting rod (33) is fixedly installed on one side of the T-shaped block (32), and the T-shaped block (32) is fixedly connected to the fixed rod (31) by bolts (34), and a baffle (35) is fixedly installed at one end of the connecting rod (33).

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