Cleaning device and conveying system

Abstract

The application provides a cleaning device and conveying system, and relates to tobacco processing; wherein, the device comprises a rack, a cleaning mechanism and a locking mechanism which are arranged on the rack; the cleaning mechanism comprises a body, a scraper, a conveying part and a collecting tank; the body is slidingly arranged on the rack; when the body is in place, the body is locked with the rack through the locking mechanism; the scraper is arranged on the body and faces the belt roller; the conveying part is arranged on the body and below the scraper; and the collecting tank is arranged at the output end of the conveying part. The application adjusts the position of the cleaning mechanism and locks it, thereby improving the cleaning efficiency and reducing the abrasion.

Description

Technical Field

[0001] This application relates to the field of tobacco processing, and more specifically, to a cleaning device and conveying system. Background Technology

[0002] In the tobacco processing industry, belt conveyors are key equipment for material transport, widely used in the transfer of raw materials such as tobacco leaves and shredded tobacco. As an important component of the belt conveyor, the operating status of the belt rollers directly affects conveying efficiency and production safety.

[0003] In existing technologies, belt conveyor systems are typically equipped with cleaning devices to remove tobacco residue, dust, and other impurities adhering to the surface of the belt rollers. These cleaning devices are generally fixed in place or use simple mechanical linkages, employing brushes or scrapers to maintain contact with the belt roller surface and achieve continuous cleaning.

[0004] However, in actual operation, the belt rollers may shift position or have installation errors after long-term use. Combined with the dynamic deformation of the belt under load, this causes changes in the relative position between the cleaning device and the belt rollers, preventing the cleaning device from maintaining optimal contact with the belt rollers at all times. Under these conditions, tobacco leaves, dust, and debris can easily seep into the joint between the belt rollers and bearings, affecting not only the normal operation of the belt but also accelerating equipment wear and reducing its service life. Utility Model Content

[0005] The purpose of this application is to provide a cleaning device and conveying system that can adjust the relative position between the cleaning device and the belt roller to maintain the best contact state, improve cleaning efficiency, and reduce equipment wear.

[0006] In a first aspect, this utility model provides a cleaning device for cleaning belt rollers. The cleaning device includes a frame and a cleaning mechanism and a locking mechanism mounted on the frame. The cleaning mechanism includes a body, a scraper, a conveyor, and a collection tank. The body is slidably mounted on the frame. When the body is slid into place, it is locked to the frame by the locking mechanism. The scraper is mounted on the body and faces the belt roller. The conveyor is mounted on the body and located below the scraper. The collection tank is located at the output end of the conveyor.

[0007] In an optional embodiment, the body is provided with a receiving cavity, the scraper and the conveying member are installed in the receiving cavity, the receiving cavity is provided with an opening, the opening is disposed toward the belt roller, and the opening is adapted to the shape of the belt roller.

[0008] In an optional embodiment, the cross-section of the opening is arranged in the shape of an arc, and the center of the arc is located on the same horizontal plane as the center of the belt roller.

[0009] In an optional embodiment, the scraper rotates relative to the body about a first axis, the axial direction of the first axis being parallel to the axial direction of the belt roller.

[0010] In an optional embodiment, the cleaning mechanism further includes a first driving member, which is mounted on the body and has its driving end fixedly connected to the scraper. The driving direction of the driving end is perpendicular to the axial direction of the first shaft.

[0011] In an optional embodiment, the cleaning mechanism further includes a second drive member, which is kinetically connected to the conveyor, which is configured as a spiral conveyor.

[0012] In an optional embodiment, the frame is provided with two oppositely arranged sliding grooves, the conveying component passes through the sliding grooves, and both ends of the conveying component are respectively located in the two sliding grooves, and the sliding direction of the conveying component is consistent with the sliding direction of the body.

[0013] In an optional embodiment, the locking mechanism includes an adjusting screw and a nut. The adjusting screw passes through the body and is screwed to the frame. The number of nuts is at least two, and the two nuts are screwed to the screw respectively, and the two nuts are located on both sides of the body respectively.

[0014] In an optional embodiment, the cleaning mechanism further includes a shredder disposed at the output end of the collection tank.

[0015] Secondly, this utility model provides a conveying system, which includes a conveying device and a cleaning device as described in the foregoing embodiments. The conveying device includes a frame, which is fixedly connected to the frame of the cleaning device.

[0016] Compared to existing technologies, the beneficial effects of this application are:

[0017] This application adjusts the relative position between the cleaning mechanism and the belt roller by sliding the main body onto the frame, and then uses a locking mechanism to lock the cleaning mechanism and the frame, so that the scraper and the belt roller maintain the best contact state, improving cleaning efficiency and reducing equipment wear. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 The diagram shows the connection of the cleaning device, belt roller and belt in some embodiments;

[0020] Figure 2 A perspective view of the cleaning device in some embodiments is shown;

[0021] Figure 3 Another perspective view of the cleaning device in some embodiments is shown;

[0022] Figure 4 It shows Figure 2 Enlarged view of section A in the middle;

[0023] Figure 5 A schematic diagram of the connection between the conveyor and the second drive component is shown in some embodiments;

[0024] Figure 6 It shows Figure 2 Enlarged view of section B;

[0025] Figure 7 A schematic diagram of the connection between the crusher and the third drive unit is shown in some embodiments.

[0026] Explanation of key component symbols:

[0027] 10-Cleaning device; 100-Frame; 110-Sliding groove; 200-Cleaning mechanism; 210-Body; 211-Receiving cavity; 212-First mounting part; 213-Second mounting part; 220-Scraper; 221-First shaft; 230-Conveying component; 240-Collection tank; 250-First driving component; 260-Second driving component; 270-Crushing component; 271-Shell; 2711-Body part; 2712-Cover part; 2713-Filtering part; 272-Moving component; 273-Fixed component; 274-Feed pipe; 275-Discharge pipe; 280-Third driving component; 300-Locking mechanism; 310-Adjusting screw; 320-Nut; 20-Belt roller; 30-Belt. Detailed Implementation

[0028] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0029] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0031] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0032] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0033] Example 1

[0034] Please see Figure 1 This embodiment applies to the cleaning belt roller 20. The belt roller 20 is cylindrical and rotates around its own axis, which is horizontal. A belt 30 is wound around the belt roller 20. The belt 30 is used to transport raw materials such as tobacco leaves and tobacco shreds.

[0035] This embodiment provides a cleaning device 10, which includes a frame 100 and a cleaning mechanism 200 and a locking mechanism 300 mounted on the frame 100.

[0036] The rack 100 serves as the mounting base element.

[0037] Please see Figures 1 to 3 The cleaning mechanism 200 includes a body 210, a scraper 220, a conveyor 230, and a collection tank 240.

[0038] The main body 210 is slidably mounted on the frame 100. When it slides into place, the main body 210 and the frame 100 are locked together by the locking mechanism 300.

[0039] Specifically, the main body 210 is provided with a receiving cavity 211, and the scraper 220 and the conveying component 230 are installed in the receiving cavity 211. The receiving cavity 211 is provided with an opening facing the belt roller 20, and the opening is adapted to the shape of the belt roller 20.

[0040] In some embodiments, the cross-section of the opening is circular, and the center of the arc is on the same horizontal plane as the center of the belt roller 20. In this embodiment, the opening direction can be set to be horizontal, and the outer contour of the receiving cavity 211 can be adapted to the belt roller 20.

[0041] The scraper 220 is mounted on the body 210 and is positioned toward the belt roller 20. It is understood that the scraper 220 is at least partially in contact with the belt roller 20. When the belt roller 20 is started to rotate, the scraper 220 remains stationary. Thus, the scraping motion of the scraper 220 on the belt roller 20 removes the impurities attached to the surface of the belt roller 20.

[0042] In some embodiments, the installation angle between the scraper 220 and the body 210 is not adjustable, that is, the scraper 220 is fixedly connected to the body 210, and the scraper 220 is always in contact with the belt roller 20 regardless of whether the belt roller 20 is in the running state or the stopped state.

[0043] In some other embodiments, please refer to Figure 1 , Figure 3 and Figure 4The installation angle between the scraper 220 and the body 210 is adjustable, which is achieved through the following design: the scraper 220 rotates relative to the body 210 around the first shaft 221, and the axial direction of the first shaft 221 is parallel to the axial direction of the belt roller 20. When the belt roller 20 is in operation, the scraper 220 contacts the belt roller 20 to perform cleaning work. When the belt roller 20 is in a stopped state, the scraper 220 is released from contact with the belt roller 20.

[0044] Specifically, the relative rotation between the scraper 220 and the body 210 is adjusted electrically. For example, the cleaning mechanism 200 also includes a first drive member 250, which is mounted on the body 210 and whose drive end is fixedly connected to the scraper 220. The drive direction of the drive end is perpendicular to the axial direction of the first shaft 221.

[0045] The first driving component 250 can be configured as a cylinder, hydraulic cylinder, or other component with telescopic function. The driving end of the first driving component 250 is set at an angle to the scraper 220, and this angle setting can be achieved by fixing it with a connector.

[0046] After the first driving member 250 extends, the scraper 220 rotates to abut against the belt roller 20. Conversely, after the first driving member 250 retracts, the scraper 220 rotates in the opposite direction to move away from the belt roller 20. In this embodiment, the extension and retraction frequency of the first driving member 250 can be set according to the penetration of impurities, thereby controlling the scraping frequency of the scraper 220 and reducing energy consumption while ensuring the cleanliness of the belt roller 20.

[0047] Please see Figure 2 , Figure 3 and Figure 5 The conveyor 230 is installed on the body 210 and located below the scraper 220. The conveyor 230 is used to convey the cleaning material, which is the impurities removed by the scraper 220, including but not limited to tobacco residue, tobacco dust and debris. After the scraper 220 removes the cleaning material, it falls onto the conveyor 230 under the action of gravity.

[0048] The cleaning mechanism 200 also includes a second drive member 260, which is connected to the conveyor member 230 in a transmission manner. When the conveyor member 230 is configured as a spiral conveyor, the second drive member 260 is configured as a motor. Of course, the conveyor member 230 can also be configured as a belt or other component with a conveying function. In this embodiment, the main body 210 also has a first mounting part 212, and the second drive member 260 is mounted on the first mounting part 212.

[0049] The frame 100 is provided with two oppositely arranged sliding grooves 110. The conveying component 230 passes through the sliding grooves 110, and both ends of the conveying component 230 are located in the two sliding grooves 110 respectively. The sliding direction of the conveying component 230 is consistent with the sliding direction of the body 210.

[0050] The collection tank 240 is located at the output end of the conveyor 230 and is used to collect the cleaned items from the conveyor 230, serving as a temporary storage location for the cleaned items. Specifically, the collection tank 240 and the conveyor 230 are connected by a flexible connection, which facilitates connection within a limited space.

[0051] Please see Figure 1 Each component of the cleaning mechanism 200 can slide relative to the frame 100 as a whole, thereby making the relative position between the cleaning mechanism 200 and the belt roller 20 adjustable, ensuring that the cleaning device 10 and the belt roller 20 maintain the best contact state.

[0052] Please see Figure 2 and Figure 6 The locking mechanism 300 includes an adjusting screw 310 and a nut 320. The adjusting screw 310 passes through the body 210 and is screwed to the frame 100. The number of nuts 320 is at least two. The two nuts 320 are screwed to the screw respectively, and the two nuts 320 are located on both sides of the body 210 respectively.

[0053] The main body 210 is also provided with a second mounting part 213, which is sleeved on the adjusting screw 310, and two nuts 320 are located on both sides of the second mounting part 213 respectively.

[0054] Please see Figure 3 and Figure 7 The cleaning mechanism 200 also includes a crusher 270, which is located at the output end of the collection tank 240.

[0055] In some embodiments, the shredder 270 is manually shredder.

[0056] In some other embodiments, the pulverizer 270 is an automatic pulverizer, and the cleaning mechanism 200 further includes a third drive member 280. The pulverizer 270 includes a housing 271, a moving member 272, and a fixed member 273. A plurality of fixed members 273 are spaced apart on the housing 271, and a plurality of moving members 272 are spaced apart on the housing 271. The drive end of the third drive member 280 is connected to the moving member 272 in a transmission manner, and the moving member 272 cooperates with the fixed member 273 to pulverize the cleaned material.

[0057] Specifically, the housing 271 includes a body portion 2711 and a cover portion 2712. The cover portion 2712 is hinged to the body portion 2711 and covers the body portion 2711. A fixed member 273 is disposed on the cover portion 2712, and a movable member 272 is disposed on the body portion 2711. When maintenance is required, the cover portion 2712 is opened, and after maintenance is completed, the cover portion 2712 is closed.

[0058] The crusher 270 also includes a feed pipe 274 and a discharge pipe 275. The cover part 2712 is connected to the collection tank 240 through the feed pipe 274, and the body part 2711 is connected to the discharge pipe 275. The cleaned material enters the housing 271 from the collection tank 240 through the feed pipe 274. Under the cooperation of the moving part 272 and the stationary part 273, it is broken down into small particles and then output from the discharge pipe 275.

[0059] To filter small particles, this embodiment may also include a filter section 2713 in the housing 271. The filter section 2713 is located at the connection between the discharge pipe 275 and the housing 271, thereby achieving the purpose of screening. Since the main body 2711 can be opened, it is convenient to perform periodic maintenance and cleaning of the filter section 2713, avoiding clogging.

[0060] In practical applications, the filter section 2713 is made of honeycomb-shaped filter sheets.

[0061] Please continue reading. Figure 1 , Figure 2 and Figure 6 If the belt 30 is stretched after normal use or the belt 30 or belt roller 20 is replaced and the belt 30 needs to be loosened, the belt roller 20 needs to be moved back and forth. At this time, the cleaning device 10 also needs to move accordingly with the belt roller 20 to ensure that the cleaning device 10 and the belt roller 20 are in the best contact state and improve the cleaning efficiency.

[0062] The steps for adjusting the sweeping device 10 are as follows: loosen the two nuts 320, push the sweeping device 10 back and forth until the distance between the opening and the belt roller 20 is appropriate, then tighten the two nuts 320 to fix the position of the sweeping device 10, and under the continuous operation of the belt roller 20, the scraper 220 performs a cleaning action on the belt roller 20.

[0063] During the process of pushing the cleaning device 10, the second mounting part 213 moves back and forth on the adjusting screw 310, and the conveying part 230 moves synchronously on the sliding groove 110.

[0064] Please see Figures 1 to 3 Based on the above, the operating principle of the cleaning device 10 will be further explained in this embodiment as follows:

[0065] S100. Loosen the locking mechanism 300, then push the cleaning device 10 to the appropriate position, and then lock the locking mechanism 300.

[0066] S200. Start belt roller 20.

[0067] S300. The first driving member 250 extends, the scraper 220 rotates to abut against the belt roller 20, and the impurities fall to the conveyor 230 under the action of the scraper 220, forming cleaned material.

[0068] S400. Start the second drive unit 260, and the conveyor 230 will operate to transport the swept material to the collection tank 240.

[0069] S500. Under the action of gravity, the swept material enters the crusher 270 and is crushed for subsequent recycling.

[0070] In this embodiment, the relative position between the cleaning mechanism 200 and the belt roller 20 is adjusted by sliding the body 210 onto the frame 100. Then, the locking mechanism 300 is used to lock the cleaning mechanism 200 and the frame 100, so that the scraper 220 and the belt roller 20 maintain the best contact state, thereby improving cleaning efficiency and reducing equipment wear.

[0071] Example 2

[0072] Please see Figure 2 , Figure 3 and Figure 7 Based on the above embodiments, this embodiment provides a conveying system, a conveying device and a cleaning device 10 of Embodiment 1. The conveying device includes a frame, which is fixedly connected to the frame 100 of the cleaning device 10.

[0073] The conveying device includes the belt roller 20 and belt 30 of Embodiment 1.

[0074] Specifically, the conveying system also includes a negative pressure device, which is connected to the discharge pipe 275, so that the discharge pipe 275, the feed pipe 274, the collection tank 240 and the conveying component 230 have a negative pressure effect, so that the cleaning material is transferred under the action of negative pressure in addition to gravity, thereby improving the transportation efficiency of the cleaning material.

[0075] To reduce manufacturing costs, this embodiment can be configured to have a negative pressure device connected to multiple discharge pipes 275.

[0076] This embodiment includes the cleaning device 10 provided in Embodiment 1. Therefore, this embodiment has all the advantages of Embodiment 1.

[0077] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0078] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.

Claims

1. A cleaning device for cleaning belt rollers, characterized in that, The system includes a frame and a cleaning mechanism and a locking mechanism mounted on the frame. The cleaning mechanism includes a body, a scraper, a conveyor, and a collection tank. The body is slidably mounted on the frame. When the body is in position, it is locked to the frame by the locking mechanism. The scraper is mounted on the body and faces the belt roller. The conveyor is mounted on the body and located below the scraper. The collection tank is located at the output end of the conveyor.

2. The cleaning device as described in claim 1, characterized in that, The main body is provided with a receiving cavity, the scraper and the conveying component are installed in the receiving cavity, the receiving cavity is provided with an opening, the opening is oriented toward the belt roller, and the opening is adapted to the shape of the belt roller.

3. The cleaning device as described in claim 2, characterized in that, The opening has a circular arc cross-section, and the center of the arc is on the same horizontal plane as the center of the belt roller.

4. The cleaning device according to any one of claims 1 to 3, characterized in that, The scraper rotates relative to the body around a first axis, and the axial direction of the first axis is parallel to the axial direction of the belt roller.

5. The cleaning device as described in claim 4, characterized in that, The cleaning mechanism further includes a first driving member, which is mounted on the body and has its driving end fixedly connected to the scraper. The driving direction of the driving end is perpendicular to the axial direction of the first shaft.

6. The cleaning device according to any one of claims 1 to 3, characterized in that, The cleaning mechanism further includes a second driving member, which is connected to the conveying member in a driving manner. The conveying member is configured as a spiral conveyor.

7. The cleaning device as described in claim 6, characterized in that, The frame is provided with two oppositely arranged sliding grooves, the conveying component passes through the sliding grooves, and both ends of the conveying component are respectively located in the two sliding grooves. The sliding direction of the conveying component is consistent with the sliding direction of the body.

8. The cleaning device according to any one of claims 1 to 3, characterized in that, The locking mechanism includes an adjusting screw and a nut. The adjusting screw passes through the body and is screwed to the frame. There are at least two nuts, which are screwed to the screw respectively, and the two nuts are located on both sides of the body.

9. The cleaning device according to any one of claims 1 to 3, characterized in that, The cleaning mechanism also includes a shredder, which is located at the output end of the collection tank.

10. A conveying system, characterized in that, The device includes a conveying device and a cleaning device according to any one of claims 1 to 9, wherein the conveying device includes a frame, and the frame is fixedly connected to the frame of the cleaning device.

Images