Magnetic core production device with anti-collision function

Abstract

The utility model discloses a kind of magnetic core production equipment with anti-hitting function, including pressure casting forming device, magnetic core blanking conveying device and magnetic core arrangement device are sequentially arranged along the conveying direction of magnetic core, magnetic core blanking conveying device includes blanking rotary mechanism and transfer conveyor belt, blanking rotary mechanism is set in the discharging range of pressure casting forming device, transfer conveyor belt is sequentially arranged with the blanking conveying section of inclined setting and the gentle conveying section of horizontal setting along the conveying direction of magnetic core, the feed end of blanking conveying section is connected with the discharge end of blanking rotary mechanism, the belt of blanking conveying section is embedded with magnetic body, multiple magnetic bodies are equidistantly arranged along the length direction of belt.

Description

Technical Field

[0001] This utility model relates to the field of magnetic core production technology, and in particular to magnetic core production equipment with anti-collision and anti-damage function. Background Technology

[0002] When the magnetic cores are conveyed to the receiving device after forming, the existing conveyor belts have mechanisms to fix the cores in place. However, due to gravity and inertia, the cores are prone to colliding with each other during transport, causing damage that affects their appearance and product quality, resulting in significant product loss. Furthermore, the cores still require manual arrangement after forming, leading to low production efficiency. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a magnetic core production equipment with anti-collision function, adding a mechanism to prevent collisions during the transport process after the magnetic cores are formed, effectively protecting the magnetic cores and reducing their loss, ensuring the production quality of the magnetic cores. Simultaneously, automatic arrangement effectively improves production efficiency.

[0004] According to an embodiment of the present invention, a magnetic core production equipment with anti-collision function includes: a die-casting molding device, a magnetic core unloading conveying device, and a magnetic core arranging device arranged sequentially along the conveying direction of the magnetic core. The magnetic core unloading conveying device includes an unloading rotating mechanism and a transfer conveyor belt. The unloading rotating mechanism is located within the discharge range of the die-casting molding device. The transfer conveyor belt is arranged sequentially along the conveying direction of the magnetic core with an inclined unloading conveying section and a horizontally arranged smooth conveying section. The inlet end of the unloading conveying section is connected to the outlet end of the unloading rotating mechanism. A magnetic attractor is embedded in the belt of the unloading conveying section, and multiple magnetic attractors are arranged at equal intervals along the length direction of the belt.

[0005] The magnetic core production equipment with anti-collision function according to the embodiments of this utility model has at least the following beneficial effects: After the formed magnetic core is conveyed to the transfer conveyor belt by the feeding rotation mechanism, it automatically slides down the feeding conveyor section due to gravity caused by the inclined setting of the feeding conveyor section. To avoid damage to the magnetic cores caused by collisions between them when they automatically slide down to the feeding conveyor section, the feeding conveyor section is embedded with magnetic attractors to magnetically fix the magnetic cores on the feeding conveyor section. Furthermore, multiple magnetic attractors are spaced apart, so that the magnetic cores on the feeding conveyor section are spaced apart, avoiding collisions and effectively ensuring the quality of the magnetic cores during the conveying process. Further, a magnetic core arranging device is also provided to realize automated magnetic core arranging, eliminating the need for manual operation and effectively improving production efficiency.

[0006] According to the present invention, a magnetic core production equipment with anti-collision function is provided at one end of the smooth conveying section near the magnetic core arrangement device. The cleaning device includes a cleaning motor and a cleaning brush installed at the output end of the cleaning motor. The cleaning motor drives the cleaning brush to rotate to clean debris or dust on the outer surface of the magnetic core.

[0007] According to the embodiment of the present invention, the magnetic core production equipment with anti-collision function includes a cleaning device that further includes a first cylinder, and a cleaning motor is installed at the output end of the first cylinder. The first cylinder drives the cleaning sweeper away from or near the belt.

[0008] According to an embodiment of the present invention, a magnetic core production equipment with anti-collision function includes a feeding rotation mechanism comprising a first rotation drive, a first turntable installed at the output end of the first rotation drive, and a guide plate disposed on the first turntable. The guide plate is disposed at the connection between the first turntable and the intermediate conveyor belt, with one end of the guide plate extending into the first turntable and the other end connected to the intermediate conveyor belt.

[0009] According to the present invention, a magnetic core production equipment with anti-collision function is provided. The first turntable includes a central shaft and an annular support plate sleeved on the central shaft. The central shaft is connected to the output end of the first rotary drive. The annular support plate is used to support the workpiece. One end of the guide plate extends above the annular support plate and abuts against the central shaft.

[0010] According to the embodiment of the present utility model, the magnetic core production equipment with anti-collision function includes a feeding rotation mechanism that further includes an anti-drop component. The anti-drop component is mounted above the first turntable. The anti-drop component includes a second rotation drive mounted above the first turntable, a second turntable disposed at the output end of the second rotation drive, and a pressing mechanism disposed on the second turntable. The pressing mechanism is used to fix the workpiece on the annular support plate.

[0011] According to an embodiment of the present invention, a magnetic core production equipment with anti-collision function includes a pressing mechanism comprising a second cylinder mounted on a second turntable and a pressing block mounted at the output end of the second cylinder. The second cylinder drives the pressing block to move closer to or away from the workpiece. Specifically, as shown in the figure, when the magnetic core rotates to the feeding end of the unloading conveyor section, the second cylinder drives the pressing block to rise. After the magnetic core contacts the guide plate, it slides towards the unloading conveyor section. It is important to note that the rotational speed of the second turntable is the same as that of the first turntable to avoid damage to the surface of the magnetic core due to different rotational speeds.

[0012] According to an embodiment of the present invention, a magnetic core production equipment with anti-collision function is provided. The magnetic core arrangement device includes a plate-laying platform and a pushing mechanism. One end of the smooth conveying section away from the unloading conveying section is located between the plate-laying platform and the pushing mechanism. The pushing mechanism is used to move the magnetic cores quantitatively arranged on the smooth conveying section to the tray on the plate-laying platform.

[0013] According to the present invention, the magnetic core production equipment with anti-collision function includes a pushing mechanism comprising a translation cylinder and a push plate installed on the output end of the translation cylinder. The translation cylinder drives the push plate away from or near the plate-laying platform to move the magnetic core on the smooth conveying section to the tray on the plate-laying platform.

[0014] According to an embodiment of the present invention, the magnetic core production equipment with anti-collision function includes a magnetic core arranging device that further includes a counter disposed on a smooth conveying section. The counter is electrically connected to a translation cylinder. When the counter detects that a preset number of magnetic cores have passed through its detection range, the counter sends a feedback signal to the translation cylinder, which then starts to push the magnetic cores in rows on the smooth conveying section onto the receiving plate on the plate-laying platform.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0017] Figure 1 This is a schematic diagram of the structure of a magnetic core production equipment with anti-collision function according to an embodiment of the present invention;

[0018] Figure 2 This is a top view of the transfer conveyor belt, cleaning device, and magnetic core arrangement device according to an embodiment of the present invention;

[0019] Figure 3 This is a partial cross-sectional schematic diagram of the material feeding and conveying section according to an embodiment of the present utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] Die-casting molding device 100;

[0022] Material feeding rotary mechanism 200; first rotary drive 210; first turntable 220; central shaft 221; ring-shaped support plate 222; second rotary drive 230; second turntable 240; second cylinder 250; pressure block 260; guide plate 270;

[0023] Transfer conveyor belt 300; unloading conveyor section 310; belt 311; magnetic chuck 312; smooth conveyor section 320;

[0024] Sweeping device 400; sweeping motor 410; cleaning sweeper 420; first cylinder 430;

[0025] Magnetic core arrangement device 500; plate placement platform 510; translation cylinder 520; push plate 530; counter 540. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0027] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of a utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If the terms "first" and "second" are used, they are merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or the order of the indicated technical features.

[0029] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0030] Reference Figures 1 to 3 This utility model embodiment provides a magnetic core production equipment with anti-collision function, including a die-casting molding device 100, a magnetic core unloading conveying device, and a magnetic core arranging device 500 arranged sequentially along the magnetic core conveying direction. The magnetic core unloading conveying device includes an unloading rotating mechanism 200 and a transfer conveyor belt 300. The unloading rotating mechanism 200 is located within the discharge range of the die-casting molding device 100. The transfer conveyor belt 300 is arranged sequentially along the magnetic core conveying direction with an inclined unloading conveying section 310 and a horizontally arranged smooth conveying section 320. The inlet end of the unloading conveying section 310 is connected to the outlet end of the unloading rotating mechanism 200. A magnetic accumulator 312 is embedded in the belt 311 of the unloading conveying section 310, and multiple magnetic accumulators 312 are arranged at equal intervals along the length direction of the belt 311.

[0031] After the formed magnetic cores are conveyed to the transfer conveyor belt 300 via the unloading rotation mechanism 200, they automatically slide down the unloading conveyor section 310 due to its inclined design and under the influence of gravity. To prevent damage caused by collisions between magnetic cores during their automatic sliding down to the unloading conveyor section 310, magnetic attractors 312 are embedded in the unloading conveyor section 310 to magnetically hold and fix the magnetic cores on it. Furthermore, multiple magnetic attractors 312 are spaced apart, ensuring that the magnetic cores on the unloading conveyor section 310 are separated and avoiding collisions, effectively ensuring the quality of the magnetic cores during the conveying process. In addition, a magnetic core arranging device 500 is provided to achieve automated magnetic core arranging, eliminating the need for manual operation and effectively improving production efficiency.

[0032] According to some embodiments of this application, a cleaning device 400 is provided at one end of the smooth conveying section 320 near the magnetic core arrangement device 500. The cleaning device 400 includes a cleaning motor 410 and a cleaning sweep 420 installed at the output end of the cleaning motor 410. The cleaning motor 410 drives the cleaning sweep 420 to rotate to clean debris or dust on the outer surface of the magnetic core.

[0033] Furthermore, the sweeping device 400 also includes a first cylinder 430, and a sweeping motor 410 is installed at the output end of the first cylinder 430. The first cylinder 430 drives the cleaning sweeper 420 away from or near the belt 311.

[0034] According to some embodiments of this application, the unloading rotation mechanism 200 includes a first rotation drive 210, a first turntable 220 mounted on the output end of the first rotation drive 210, and a guide plate 270 disposed on the first turntable 220. The guide plate 270 is disposed at the connection between the first turntable 220 and the transfer conveyor belt 300. One end of the guide plate 270 extends into the first turntable 220, and the other end is connected to the transfer conveyor belt 300. Specifically, the first turntable 220 includes a central shaft 221 and an annular support plate 222 sleeved on the central shaft 221. The central shaft 221 is connected to the output end of the first rotation drive 210. The annular support plate 222 is used to support the workpiece. One end of the guide plate 270 extends above the annular support plate 222 and abuts against the central shaft 221.

[0035] Furthermore, the unloading rotation mechanism 200 also includes an anti-drop component, which is mounted above the first turntable 220. The anti-drop component includes a second rotation drive 230 mounted above the first turntable 220, a second turntable 240 located at the output end of the second rotation drive 230, and a pressing mechanism mounted on the second turntable 240. The pressing mechanism is used to fix the workpiece onto the annular support plate 222. The pressing mechanism includes a second cylinder 250 mounted on the second turntable 240 and a pressing block 260 located at the output end of the second cylinder 250. The second cylinder 250 drives the pressing block 260 to move closer to or away from the workpiece. Specifically, as shown in the figure, when the magnetic core rotates to the feed end of the unloading conveyor section 310, the second cylinder 250 drives the pressing block 260 to rise. After the magnetic core touches the guide plate 270, it slides towards the unloading conveyor section 310. It is important to note that the rotational speed of the second turntable 240 is the same as that of the first turntable 220 to avoid damage to the surface of the magnetic core due to different rotational speeds.

[0036] According to some embodiments of this application, the magnetic core arranging device 500 includes a plate-laying platform 510 and a pushing mechanism. One end of the smooth conveying section 320, away from the unloading conveying section 310, is disposed between the plate-laying platform 510 and the pushing mechanism. The pushing mechanism is used to move the quantitatively arranged magnetic cores on the smooth conveying section 320 to a tray on the plate-laying platform 510. Specifically, the pushing mechanism includes a translation cylinder 520 and a push plate 530 mounted on the output end of the translation cylinder 520. The translation cylinder 520 drives the push plate 530 away from or near the plate-laying platform 510 to move the magnetic cores on the smooth conveying section 320 to the tray on the plate-laying platform 510.

[0037] Furthermore, the magnetic core arranging device 500 also includes a counter 540 disposed on the smooth conveying section 320, and the counter 540 is electrically connected to the translation cylinder 520. When the counter 540 detects that a preset number of magnetic cores have passed through the detection range of the counter 540, the counter 540 feeds back a signal to the translation cylinder 520, and the translation cylinder 520 is activated to push the magnetic cores on the smooth conveying section 320 in rows onto the receiving plate on the plate-laying platform 510.

[0038] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A magnetic core production equipment with anti-collision function, characterized in that, Along the conveying direction of the magnetic core, a die-casting molding device, a magnetic core unloading conveying device, and a magnetic core arranging device are arranged in sequence. The magnetic core unloading conveying device includes an unloading rotating mechanism and a transfer conveyor belt. The unloading rotating mechanism is located within the discharge range of the die-casting molding device. The transfer conveyor belt is arranged along the conveying direction of the magnetic core with an inclined unloading conveying section and a horizontally arranged gentle conveying section. The inlet end of the unloading conveying section is connected to the outlet end of the unloading rotating mechanism. Magnetic suction bodies are embedded in the belt of the unloading conveying section, and multiple magnetic suction bodies are arranged at equal intervals along the length of the belt.

2. The magnetic core production equipment with anti-collision function according to claim 1, characterized in that, A cleaning device is provided at one end of the smooth conveying section near the magnetic core arrangement device. The cleaning device includes a cleaning motor and a cleaning brush installed at the output end of the cleaning motor. The cleaning motor drives the cleaning brush to rotate to clean debris or dust on the outer surface of the magnetic core.

3. The magnetic core production equipment with anti-collision function according to claim 2, characterized in that, The cleaning device also includes a first cylinder, and the cleaning motor is installed at the output end of the first cylinder. The first cylinder drives the cleaning sweeper away from or near the belt.

4. The magnetic core production equipment with anti-collision function according to claim 1, characterized in that, The feeding rotation mechanism includes a first rotation drive, a first turntable installed at the output end of the first rotation drive, and a guide plate disposed on the first turntable. The guide plate is disposed at the connection between the first turntable and the transfer conveyor belt, with one end of the guide plate extending into the first turntable and the other end connected to the transfer conveyor belt.

5. The magnetic core production equipment with anti-collision function according to claim 4, characterized in that, The first turntable includes a central shaft and an annular support plate sleeved on the central shaft. The central shaft is connected to the output end of the first rotary drive. The annular support plate is used to support the workpiece. One end of the guide plate extends above the annular support plate and abuts against the central shaft.

6. The magnetic core production equipment with anti-collision function according to claim 5, characterized in that, The material feeding rotation mechanism also includes an anti-drop component, which is mounted above the first turntable. The anti-drop component includes a second rotation drive mounted above the first turntable, a second turntable located at the output end of the second rotation drive, and a pressing mechanism located on the second turntable. The pressing mechanism is used to fix the workpiece on the annular support plate.

7. The magnetic core production equipment with anti-collision function according to claim 6, characterized in that, The pressing mechanism includes a second cylinder disposed on the second turntable and a pressing block disposed at the output end of the second cylinder. The second cylinder drives the pressing block to move closer to or away from the workpiece.

8. The magnetic core production equipment with anti-collision function according to claim 1, characterized in that, The magnetic core arranging device includes a plate-laying platform and a pushing mechanism. The end of the smooth conveying section away from the unloading conveying section is located between the plate-laying platform and the pushing mechanism. The pushing mechanism is used to move the magnetic cores quantitatively arranged on the smooth conveying section to the tray on the plate-laying platform.

9. The magnetic core production equipment with anti-collision function according to claim 8, characterized in that, The pushing mechanism includes a translation cylinder and a push plate installed on the output end of the translation cylinder. The translation cylinder drives the push plate away from or towards the plate-laying platform to move the magnetic core on the smooth conveying section to the tray on the plate-laying platform.

10. The magnetic core production equipment with anti-collision function according to claim 9, characterized in that, The magnetic core arrangement device also includes a counter disposed on the smooth conveying section, and the counter is electrically connected to the translation cylinder.

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