An automatic palletizing and loading system

Abstract

The utility model discloses an automatic stacking and loading system, including the bottom plate, the top of bottom plate is equipped with the transmission frame, the central position of transmission frame bottom end is equipped with two bearing frame, and the outer wall of bearing frame both sides all is fixed with the installation and has the lifting seat, and the bottom plate top all is equipped with the base under the lifting seat, and the both sides of base top all are fixedly installed with the stand, and the outer wall of stand all movably installs two guide tubes, and the outer wall of guide tube one side is connected with the outer wall of lifting seat one side, and the top of lifting seat is equipped with the roof support, and the bottom of roof support is connected with the top of stand, and the central position of base top is installed with electric push rod, and the top of electric push rod is connected with the top of lifting seat, and one side of bottom plate top is installed with the control box. The utility model not only improves the applicable range of stacking and loading system, also reaches the purpose of easily stacking and loading explosive box, and guarantees the conveying effect of conveying belt to explosive box when using stacking and loading system.

Description

Technical Field

[0001] This utility model relates to the field of palletizing and loading technology, specifically an automatic palletizing and loading system. Background Technology

[0002] In the explosives production process, the palletizing and loading of finished product packaging boxes are key steps. Traditional methods rely on manual operation, which has problems such as high labor intensity, low efficiency, and many safety hazards. It is difficult to meet the stringent requirements of the explosives production field for safety, stability, and environmental adaptability. Therefore, there is an urgent need for an automated palletizing and loading system specifically designed for the explosives production field.

[0003] Referring to the automatic palletizing and loading system for powdered emulsion explosives (CN205418279U), this system includes a fully enclosed palletizing area equipped with a palletizing robot. A bus belt conveyor is positioned in front of the palletizing area along a straight front-to-back direction. A pallet device, consisting of a pallet storage unit and a pallet belt conveyor, is located on one side of the palletizing area. One end of the pallet belt conveyor extends into the palletizing robot area within the palletizing area. A photoelectric sensor is installed at the entry point of the pallet belt conveyor on the side of the palletizing area. A full-pile belt conveyor is located on the other side of the palletizing area, with one end extending into the palletizing robot area to receive the pallet belt conveyor. This palletizing and loading system can prevent unauthorized personnel from entering the palletizing area, effectively improving production safety. However, as can be seen from the above, while this system can be effectively applied, it is generally difficult to adjust the height of the conveying components, making it challenging to transfer containers containing explosives to transport vehicles of different heights, thus exhibiting certain limitations. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic palletizing and loading system to solve the problem mentioned in the background art that although the palletizing and loading system can be applied well, it is usually inconvenient to adjust the height of the conveying components, which makes it difficult to move the box containing explosives to the transport vehicle of different heights, thus having certain limitations.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic palletizing and loading system, comprising a base plate, a conveyor frame above the base plate, two support frames at the center of the bottom end of the conveyor frame, lifting seats fixedly installed on the outer walls of both sides of the support frames, a base at the top of the base plate below the lifting seats, columns fixedly installed on both sides of the top of the base, two guide cylinders movably installed on the outer walls of the columns, one side of the outer wall of the guide cylinders being connected to one side of the outer wall of the lifting seats, a top frame above the lifting seats, the bottom end of the top frame being connected to the top of the columns, an electric push rod installed at the center of the top of the base, the top end of the electric push rod being connected to the top of the lifting seats, a control box installed on one side of the top of the base plate, the output end of the microcontroller inside the control box being electrically connected to the input end of the electric push rod.

[0006] Preferably, a drive roller is rotatably mounted on the inner wall of one side of the conveyor frame, and a driven roller is movably mounted on the inner wall of the other side of the conveyor frame. The arrangement of the drive roller and the driven roller is used to arrange the conveyor belt.

[0007] Preferably, a geared motor is installed on the outer wall of one side of the conveyor frame. The input end of the geared motor is electrically connected to the output end of the microcontroller inside the control box. One end of the geared motor is connected to one end of the drive roller. The geared motor is configured to drive the drive roller to rotate.

[0008] Preferably, a conveyor belt is wound around the outer wall between the driving roller and the driven roller, and limit seats are fixedly installed on both sides of the outer wall of the conveyor frame on one side of the driven roller. The conveyor belt is used to transport the explosive box.

[0009] Preferably, an adjusting bolt is rotatably installed inside the limiting seat, with both ends of the adjusting bolt extending to the outside of the limiting seat. The adjusting bolt is threadedly connected to the driven roller. By turning the adjusting bolt inside the limiting seat, the two ends of the driven roller slide on the outer wall of the adjusting bolt, so as to adjust the distance between the driving roller and the driven roller.

[0010] Preferably, a robotic arm is installed at the top of the bottom plate on one side of the conveyor frame, and a clamping mechanism is provided at the top of the robotic arm. The robotic arm and the clamping mechanism are configured to clamp and transfer the explosive box to the top of the conveyor belt.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the automatic palletizing and loading system not only improves the applicability of the palletizing and loading system, but also achieves the purpose of easy palletizing and loading of explosive boxes, and ensures the conveyor belt's transport effect on the explosive boxes when the palletizing and loading system is in use.

[0012] (1) The lifting seat is driven to rise and fall synchronously by two electric push rods, so that the lifting seat drives the guide cylinder to slide up and down on the outer wall of the column. At this time, the two lifting seats drive the bearing frame to rise and fall smoothly, so that the bearing frame drives the conveyor belt to rise and fall synchronously through the conveyor frame. The height of the conveyor belt can be adjusted as needed according to the height of different transport vehicles, so that the explosive box can be transferred to transport vehicles of different heights, thereby improving the applicability of the palletizing and loading system.

[0013] (2) By placing the explosive box on the top of the base plate, the explosive box is picked up and transferred to the top of the conveyor belt by the setting of the robotic arm and the clamping mechanism. Since the carriage of the transport vehicle is located below one end of the conveyor belt, when the geared motor drives the active roller to rotate, the active roller cooperates with the driven roller to drive the conveyor belt to run, so that the explosive box is transported to the carriage of the transport vehicle by the conveyor belt, thereby achieving the purpose of easy stacking and loading of the explosive box.

[0014] (3) By turning the adjusting bolt, the adjusting bolt is rotated inside the limit seat. At this time, the two ends of the driven roller slide on the outer wall of the adjusting bolt and the inner wall of the conveyor frame, which can adjust the distance between the driven roller and the driving roller to ensure the tension of the conveyor belt, thereby ensuring the conveying effect of the conveyor belt on the explosive box when the palletizing and loading system is used. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0017] Figure 3 This is a side view of the structure of this utility model;

[0018] Figure 4 This is a top view of the support frame structure of this utility model.

[0019] In the diagram: 1. Base plate; 2. Robotic arm; 3. Clamping mechanism; 4. Conveyor frame; 5. Gear motor; 6. Drive roller; 7. Conveyor belt; 8. Support frame; 9. Lifting seat; 10. Driven roller; 11. Limit seat; 12. Adjusting bolt; 13. Base; 14. Column; 15. Top frame; 16. Guide cylinder; 17. Electric push rod; 18. Control box. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figure 1-4 An embodiment of this utility model is provided: an automatic palletizing and loading system, including a base plate 1, a conveyor frame 4 above the base plate 1, an active roller 6 rotatably installed on the inner wall of one side of the conveyor frame 4, and a driven roller 10 movably installed on the inner wall of the other side of the conveyor frame 4.

[0022] In use, the drive roller 6 and the driven roller 10 are set up to arrange the conveyor belt 7.

[0023] A geared motor 5 is installed on the outer wall of one side of the conveyor frame 4. The input end of the geared motor 5 is electrically connected to the output end of the microcontroller inside the control box 18. One end of the geared motor 5 is connected to one end of the drive roller 6.

[0024] In use, the geared motor 5 is set to drive the drive roller 6 to rotate;

[0025] A conveyor belt 7 is wound around the outer wall between the driving roller 6 and the driven roller 10, and limit seats 11 are fixedly installed on both sides of the outer wall of the conveyor frame 4 on one side of the driven roller 10.

[0026] In use, the explosive box is transported and processed by the conveyor belt 7.

[0027] An adjusting bolt 12 is rotatably mounted inside the limiting seat 11. Both ends of the adjusting bolt 12 extend to the outside of the limiting seat 11, and the adjusting bolt 12 is threadedly connected to the driven roller 10.

[0028] In use, the adjustment bolt 12 is rotated inside the limit seat 11 by turning it, so that the two ends of the driven roller 10 slide on the outer wall of the adjustment bolt 12, so as to adjust the distance between the driving roller 6 and the driven roller 10.

[0029] A robotic arm 2 is installed on the top of the base plate 1 on one side of the conveyor frame 4, and a clamping mechanism 3 is provided at the top of the robotic arm 2.

[0030] In use, the robotic arm 2 and the clamping mechanism 3 are set up to clamp and transfer the explosive box to the top of the conveyor belt 7.

[0031] Two support frames 8 are located at the center of the bottom of the conveyor frame 4. Lifting seats 9 are fixedly installed on the outer walls of both sides of the support frame 8. The bottom plate 1 below the lifting seats 9 is provided with a base 13. Columns 14 are fixedly installed on both sides of the top of the base 13. Two guide cylinders 16 are movably installed on the outer wall of the column 14. The outer wall of one side of the guide cylinder 16 is connected to the outer wall of one side of the lifting seat 9. A top frame 15 is provided above the lifting seat 9. The bottom end of the top frame 15 is connected to the top of the column 14. An electric push rod 17 is installed at the center of the top of the base 13. The top of the electric push rod 17 is connected to the top of the lifting seat 9. A control box 18 is installed on one side of the top of the base plate 1. The output end of the microcontroller inside the control box 18 is electrically connected to the input end of the electric push rod 17.

[0032] In this embodiment, the explosive box is first placed on the top of the base plate 1. Due to the robotic arm 2 and the clamping mechanism 3, the explosive box is clamped and transferred to the top of the conveyor belt 7. Since the truck bed is located below one end of the conveyor belt 7, when the reduction motor 5 drives the drive roller 6 to rotate, the drive roller 6, in conjunction with the driven roller 10, drives the conveyor belt 7 to operate, so that the conveyor belt 7 transports the explosive box onto the truck bed, allowing for the stacking and loading of the explosive box. Then, by turning the adjusting bolt 12, the adjusting bolt 12 is rotated inside the limit seat 11. At this time, both ends of the driven roller 10 are located on the outer wall of the adjusting bolt 12 and the conveyor belt 7. The inner wall of the conveyor frame 4 slides to adjust the distance between the driven roller 10 and the driving roller 6, thereby increasing the tension of the conveyor belt 7 and ensuring the conveying effect of the conveyor belt 7 on the explosive box. Finally, the lifting seat 9 is driven to rise and fall synchronously by two electric push rods 17, so that the lifting seat 9 drives the guide cylinder 16 to slide up and down on the outer wall of the column 14. At this time, the two lifting seats 9 drive the carrier frame 8 to rise and fall smoothly, so that the carrier frame 8 drives the conveyor belt 7 to rise and fall synchronously through the conveyor frame 4. The height of the conveyor belt 7 can be adjusted as needed according to the height of different transport vehicles, so that the explosive box can be transferred to transport vehicles of different heights, thus completing the use of the palletizing and loading system.

Claims

1. An automated palletizing and loading system, characterized in that: Includes a base plate (1), above which is a conveyor frame (4), and at the center of the bottom end of the conveyor frame (4) are two support frames (8). Lifting seats (9) are fixedly installed on the outer walls of both sides of the support frames (8). A base (13) is provided at the top of the base plate (1) below the lifting seats (9). Columns (14) are fixedly installed on both sides of the top of the bases (13). Two guide cylinders (16) are movably installed on the outer walls of the columns (14). One side of each guide cylinder (16)... The outer wall is connected to the outer wall of the lifting seat (9) on one side. A top frame (15) is provided above the lifting seat (9). The bottom end of the top frame (15) is connected to the top end of the column (14). An electric push rod (17) is installed at the center of the top end of the base (13). The top end of the electric push rod (17) is connected to the top of the lifting seat (9). A control box (18) is installed on one side of the top end of the base plate (1). The output end of the single-chip microcomputer inside the control box (18) is electrically connected to the input end of the electric push rod (17).

2. The automatic palletizing and loading system according to claim 1, characterized in that: An active roller (6) is rotatably mounted on the inner wall of one side of the conveyor frame (4), and a driven roller (10) is movably mounted on the inner wall of the other side of the conveyor frame (4).

3. The automatic palletizing and loading system according to claim 2, characterized in that: A geared motor (5) is installed on the outer wall of one side of the conveyor frame (4). The input end of the geared motor (5) is electrically connected to the output end of the microcontroller inside the control box (18). One end of the geared motor (5) is connected to one end of the drive roller (6).

4. The automatic palletizing and loading system according to claim 2, characterized in that: A conveyor belt (7) is wound around the outer wall between the driving roller (6) and the driven roller (10), and a limit seat (11) is fixedly installed on both sides of the outer wall of the conveyor frame (4) on one side of the driven roller (10).

5. An automatic palletizing and loading system according to claim 4, characterized in that: An adjusting bolt (12) is rotatably mounted inside the limiting seat (11). Both ends of the adjusting bolt (12) extend to the outside of the limiting seat (11). The adjusting bolt (12) is threadedly connected to the driven roller (10).

6. The automatic palletizing and loading system according to claim 1, characterized in that: A robotic arm (2) is installed at the top of the bottom plate (1) on one side of the conveyor (4), and a clamping mechanism (3) is provided at the top of the robotic arm (2).

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