A leveling device for nonwoven fabric production

By designing a leveling device for nonwoven fabric production with adjustment, cleaning, and dust removal components, the problem of adjusting the size of the pressing roller was solved, enabling efficient leveling and cleaning of nonwoven fabrics of different sizes and reducing dust pollution.

CN224298514UActive Publication Date: 2026-05-29FOSHAN YINHANG NONWOVEN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN YINHANG NONWOVEN CO LTD
Filing Date
2025-06-27
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing leveling devices for nonwoven fabric production have difficulty adjusting the installation end position according to the size of the pressing roller, which affects the leveling effect on nonwoven fabrics of different sizes.

Method used

A leveling device for nonwoven fabric production was designed, comprising an adjusting component, a cleaning component, and a dust removal component. The adjusting component enables the height adjustment of the leveling roller, the cleaning component cleans the surface of the nonwoven fabric, and the dust removal component recovers dust, thereby improving the adaptability and cleanliness of the device.

Benefits of technology

It achieves efficient leveling of nonwoven fabrics of different sizes, reduces dust pollution, and improves the adaptability and cleanliness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of levelling devices for non-woven fabric production, including support frame, the support frame is connected with the processing piece for non-woven fabric production levelling processing, the processing piece includes: cleaning piece, installation is in support frame top left side for non-woven fabric cleaning processing;Dust removing piece, installation is in support frame front side close to cleaning piece end for dust removing;Adjusting piece, installation is in support frame top with non-woven fabric levelling adjustment processing, the adjusting piece includes the one-way screw rod of screwing in support frame right side top, the utility model relates to non-woven fabric production technical field.This non-woven fabric production levelling device makes moving frame, two-way screw rod, second hand wheel, two groups of slide bar, movable frame, cross shaft, bolt nut assembly cooperate with each other, installs corresponding size levelling roller on cross shaft, it is convenient for user to install corresponding size levelling roller in height adjustment end according to required, improve the adaptability of device to different size non-woven fabric.
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Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric production technology, specifically a leveling device for nonwoven fabric production. Background Technology

[0002] In the production process of nonwoven fabrics, a corresponding leveling device is required. Referring to the authorized announcement number CN218370843U, a leveling and winding device for nonwoven fabric production includes a fixed frame and a frame that is lifted and lowered on the fixed frame. The fixed frame is provided with a telescopic component for lifting the frame. A sliding plate is provided on one side of the frame, which facilitates the disassembly of the pressure rollers. As described in the above patent, when using existing leveling devices for nonwoven fabric production, the spacing between the installation ends of the pressure rollers is fixed, making it difficult to adjust the position of the installation ends according to the size of the pressure rollers. This affects the adaptability of the device to pressure rollers of different sizes, and thus affects the leveling effect on the nonwoven fabric of the corresponding size. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a leveling device for nonwoven fabric production, which solves the problem that the device is difficult to adjust the position of the installation end according to the required size of the pressing roller.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a leveling device for nonwoven fabric production, comprising a support frame, wherein the support frame is connected to a processing component for leveling in nonwoven fabric production, the processing component comprising:

[0005] The cleaning component is installed on the top left side of the support frame for cleaning non-woven fabric.

[0006] The dust removal component is installed on the front side of the support frame near the end of the cleaning component for dust removal.

[0007] An adjusting component, installed on top of a support frame and leveled using non-woven fabric, includes a one-way screw threaded to the top right side of the support frame. A movable frame is rotatably connected to the bottom of the one-way screw. Four sets of guide rods, slidably connected to the support frame, are fixedly connected to the upper four sides of the movable frame. A two-way screw is rotatably connected to the middle bottom of the movable frame along the Y-axis. Two sets of sliding rods are fixedly connected to the bottom two sides of the movable frame. The two-way screw and the two sets of sliding rods are connected to a leveling component for non-woven fabric leveling. The leveling component includes two sets of movable frames threaded to the two sides of the two-way screw. The movable frames are slidably connected to the two sets of sliding rods on their sides. A cross shaft is rotatably connected to the bottom of the movable frames near the middle of the support frame. A leveling roller is slidably connected between the two sets of cross shafts. A bolt and nut assembly for fixing the cross shaft is connected to the front and rear sides of the leveling roller. A set of support rollers is rotatably connected to the bottom of the support frame near both ends of the leveling roller.

[0008] Preferably, the cleaning component includes a second cleaning brush fixedly connected to the top left side of the support frame along the Y-axis. A set of support frames are fixedly connected to the front and rear ends of the support frame near the second cleaning brush. Limiting rods are vertically slidably connected to the support frames. A first cleaning brush is fixedly connected to the bottom of the two sets of limiting rods. A spring fixedly connected to the support frame is fixedly connected to the upper end of the first cleaning brush.

[0009] Preferably, the bristles of the second cleaning brush face upwards, the first cleaning brush is located above the second cleaning brush with its bristles facing downwards, and a stop block is fixedly connected to the top of the limiting rod near the upper end of the support frame.

[0010] Preferably, the adjusting component further includes a first handwheel coaxially fixedly connected to the top of the unidirectional screw, a second handwheel coaxially fixedly connected to the front side of the bidirectional screw, and the two sets of slide rods are respectively located on both sides of the bidirectional screw.

[0011] Preferably, the leveling roller has a set of cross grooves that match and engage with the cross shaft on its front and rear sides, and a set of first mounting grooves that are vertically connected to the front and rear sides of the leveling roller near the cross shaft end. The cross shaft has a second mounting groove that is vertically connected to the first mounting groove. The bolts in the bolt and nut assembly are slidably connected to the first mounting groove and the second mounting groove, respectively. The bolt ends in the bolt assembly are threaded with nuts that fit against the leveling roller.

[0012] Preferably, the dust removal component includes an air pump fixedly connected to the front side of the support frame, a filter can containing a built-in dust removal cloth fixedly connected to the air pump's air extraction end, an air extraction pipe fixedly connected to the upper end of the filter can, and an air extraction shell fixedly connected to and communicating with the air extraction pipe on the front side of the support frame near the cleaning component.

[0013] Beneficial effects

[0014] This utility model provides a leveling device for nonwoven fabric production. Compared with the prior art, it has the following advantages:

[0015] 1. This nonwoven fabric production leveling device, by setting an adjusting component within the device, allows the moving frame, bidirectional screw, second handwheel, two sets of slide bars, movable frame, cross shaft, and bolt and nut assembly to cooperate with each other, installing leveling rollers of the corresponding size on the cross shaft. This allows the user to install leveling rollers of the corresponding size at the height adjustment end according to their needs, improving the device's adaptability to nonwoven fabrics of different sizes. The unidirectional screw, in cooperation with the first handwheel, has the function of adjusting the height of the moving frame, guide rod, bidirectional screw, second handwheel, slide bar, and leveling component, which helps in the subsequent leveling process of nonwoven fabric of that size against the support roller.

[0016] 2. This leveling device for nonwoven fabric production, by setting up cleaning and dust removal components within the device, allows the support frame, limit rod, spring, first cleaning brush, and second cleaning brush to cooperate with each other to perform pre-cleaning treatment on both sides of the nonwoven fabric. Then, the air pump, filter tank, air extraction pipe, and air extraction shell cooperate with each other to extract and recover the cleaning dust and lint, reducing the adhesion of impurities on the nonwoven fabric to the subsequent leveling end, while recovering the dust generated by the pre-cleaning and reducing dust pollution. Attached Figure Description

[0017] Figure 1 This is a partial enlarged cross-sectional view of the present invention;

[0018] Figure 2 This is a partial enlarged cross-sectional view of the cleaning component of this utility model;

[0019] Figure 3 This is a partial enlarged sectional view of the leveling component of this utility model;

[0020] Figure 4 This is a perspective view of the present invention.

[0021] In the diagram: 1. Support frame; 2. Sweeping component; 21. Support frame; 22. Limiting rod; 23. Spring; 24. First sweeping brush; 25. Second sweeping brush; 3. Adjusting component; 31. One-way screw; 32. First handwheel; 33. Moving frame; 34. Guide rod; 35. Two-way screw; 36. Second handwheel; 37. Slide rod; 38. Leveling component; 381. Movable frame; 382. Cross shaft; 383. Bolt and nut assembly; 384. Leveling roller; 39. Support roller; 4. Dust removal component; 41. Air pump; 42. Filter canister; 43. Air extraction pipe; 44. Air extraction shell. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] See Figures 1-4 This utility model provides the following two technical solutions:

[0024] First embodiment: A leveling device for nonwoven fabric production, including a support frame 1, the support frame 1 is connected to a processing component for leveling nonwoven fabric production, the processing component includes: a cleaning component 2, installed on the top left side of the support frame 1 for cleaning nonwoven fabric; a dust removal component 4, installed on the front side of the support frame 1 near the end of the cleaning component 2 for dust removal; and an adjusting component 3, installed on the top of the support frame 1 for adjusting nonwoven fabric leveling, the adjusting component 3 includes a one-way screw 31 threadedly connected to the top right side of the support frame 1, a movable frame 33 rotatably connected to the bottom of the one-way screw 31, four sets of guide rods 34 slidably connected to the support frame 1 respectively fixedly connected to the four sides of the upper end of the movable frame 33, a two-way screw 35 rotatably connected to the middle of the bottom of the movable frame 33 along the Y-axis, and two sets of sliding rods 37 fixedly connected to the two sides of the bottom of the movable frame 33 respectively.

[0025] The bidirectional screw 35 and two sets of slide rods 37 are connected together to a leveling component 38 for leveling nonwoven fabric. The leveling component 38 includes two sets of movable frames 381 that are threaded to both sides of the bidirectional screw 35. The movable frames 381 are slidably connected to the two sets of slide rods 37 on both sides. A cross shaft 382 is rotatably connected to the bottom of the movable frame 381 near the middle of the support frame 1. A leveling roller 384 is slidably connected between the two sets of cross shafts 382. A bolt and nut assembly 383 for fixing the cross shaft 382 is connected to the front and rear sides of the leveling roller 384. A set of support rollers 39 is rotatably connected to the bottom of the support frame 1 near both ends of the leveling roller 384. The adjusting component 3 also includes a first handwheel 32 that is coaxially fixedly connected to the top of the unidirectional screw 31. A second handwheel 36 is coaxially fixedly connected to the front side of the bidirectional screw 35. The two sets of slide rods 37 are located on both sides of the bidirectional screw 35.

[0026] The leveling roller 384 has a set of cross grooves on its front and rear sides that match and engage with the cross shaft 382. The leveling roller 384 has a set of first mounting grooves that are vertically connected to the front and rear sides near the cross shaft 382. The cross shaft 382 has a second mounting groove that is vertically connected to the first mounting groove. The bolts in the bolt and nut assembly 383 are slidably connected to the first mounting groove and the second mounting groove respectively. The bolts in the bolt and nut assembly 383 are threaded with nuts that fit against the leveling roller 384. The moving frame 33, the bidirectional screw 35, the second handwheel 36, the two sets of sliding rods 37, the movable frame 381, the cross shaft 382, ​​and the bolt and nut assembly 383 cooperate with each other to install the leveling roller 384 of the corresponding size on the cross shaft 382. The unidirectional screw 31 cooperates with the first handwheel 32 to adjust the height of the moving frame 33, the guide rod 34, the bidirectional screw 35, the second handwheel 36, the sliding rod 37, and the leveling component 38.

[0027] The main difference between the second implementation method and the first implementation method is that:

[0028] The cleaning component 2 includes a second cleaning brush 25 fixedly connected to the top left side of the support frame 1 along the Y-axis. A set of support frames 21 are fixedly connected to the front and rear ends of the support frame 1 near the second cleaning brush 25. A limit rod 22 is vertically slidably connected to the support frame 21. A first cleaning brush 24 is fixedly connected to the bottom of the two sets of limit rods 22. A spring 23 fixedly connected to the support frame 21 is fixedly connected to the upper end of the first cleaning brush 24.

[0029] The bristles of the second cleaning brush 25 face upwards, and the first cleaning brush 24 is located above the second cleaning brush 25 with its bristles facing downwards. A stop block is fixedly connected to the top of the limiting rod 22 near the upper end of the support frame 21. The dust removal component 4 includes an air pump 41 fixedly connected to the front side of the support frame 1. A filter canister 42 with a built-in dust removal cloth is fixedly connected to the air pump 41's air extraction end. An air extraction pipe 43 is fixedly connected to the upper end of the filter canister 42. An air extraction shell 44 is fixedly connected to and communicates with the air extraction pipe 43 on the front side of the support frame 1 near the cleaning component 2.

[0030] The support frame 21, the limiting rod 22, the spring 23, the first cleaning brush 24, and the second cleaning brush 25 work together to perform pre-cleaning treatment on both sides of the non-woven fabric. Then, the air pump 41 works together with the filter tank 42, the air extraction pipe 43, and the air extraction shell 44 to extract and recycle the cleaning dust and hair.

[0031] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0032] In use, the user places the leveling roller 384 on the two sets of support rollers 39, and drives the one-way screw 31 to rotate through the first handwheel 32. The rotating one-way screw 31 drives the moving frame 33, guide rod 34, double screw 35, second handwheel 36, slide rod 37, two sets of movable frames 381, and cross shaft 382 to move vertically, so that the two sets of cross shafts 382 move to both sides of the leveling roller 384. The second handwheel 36 is rotated, which drives the double screw 35 to rotate. The double screw 35 drives the two sets of movable frames 381 and cross shafts 382 to move toward both sides of the leveling roller 384. After the two sets of cross shafts 382 are inserted into the two sets of cross grooves on both sides of the leveling roller 384, the leveling roller 384 and cross shafts 382 are fixedly connected through the two sets of bolt and nut assemblies 383. Then the leveling component 38 is reset.

[0033] Pulling the first cleaning brush 24 compresses the spring 23, allowing the nonwoven fabric to pass through the first cleaning brush 24 and the second cleaning brush 25. Releasing the first cleaning brush 24, under the action of the spring 23, causes the lower side of the nonwoven fabric to press against the bristle end of the second cleaning brush 25, with the lower bristle section of the first cleaning brush 24 adhering to the upper surface of the nonwoven fabric. This allows the nonwoven fabric to pass between the two sets of support rollers 39 and the leveling component 38, ultimately connecting the nonwoven fabric to the external winding assembly. The first handwheel 32 drives the one-way screw 31 to rotate, and the rotating one-way screw 31 drives the moving frame 33, guide rod 34, double-direction screw 35, second handwheel 36, and slide bar. 37. The leveling component 38 moves vertically, and the leveling roller 384 inside the leveling component 38 presses the nonwoven fabric against the two sets of support rollers 39. The nonwoven fabric is wound by the external winding assembly. During the nonwoven fabric transmission process, the air pump 41 is started. The air pump 41 draws air through the filter tank 42, the air extraction pipe 43, and the air extraction shell 44. The first cleaning brush 24 and the second cleaning brush 25 clean both sides of the nonwoven fabric respectively. The dust and lint generated by the cleaning are carried by the airflow through the air extraction shell 44 and the air extraction pipe 43 into the filter tank 42. The dust removal cloth in the filter tank 42 adsorbs the dust and lint. The leveling roller 384 cooperates with the two sets of support rollers 39 to level the nonwoven fabric.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A leveling device for nonwoven fabric production, comprising a support frame (1), characterized in that: The support frame (1) is connected to a processing component for leveling in nonwoven fabric production, the processing component comprising: Cleaning component (2) is installed on the top left side of the support frame (1) for cleaning non-woven fabric; The dust removal component (4) is installed on the front side of the support frame (1) near the end of the cleaning component (2) for dust removal; An adjusting component (3) is installed on the top of the support frame (1) and leveled using non-woven fabric. The adjusting component (3) includes a one-way screw (31) threaded to the top right side of the support frame (1). A movable frame (33) is rotatably connected to the bottom of the one-way screw (31). Four sets of guide rods (34) that are slidably connected to the support frame (1) are fixedly connected to the four sides of the upper end of the movable frame (33). A two-way screw (35) is rotatably connected to the middle of the bottom of the movable frame (33) along the Y-axis. Two sets of sliding rods (37) are fixedly connected to the two sides of the bottom of the movable frame (33). The two-way screw (35) and the two sets of sliding rods (37) are connected together to a leveling component for leveling the non-woven fabric. (38) The leveling component (38) includes two sets of movable frames (381) that are threaded to both sides of the bidirectional screw (35). The movable frames (381) are slidably connected to two sets of slide rods (37) on both sides. The bottom of the movable frame (381) is rotatably connected to a cross shaft (382) near the middle of the support frame (1). The two sets of cross shafts (382) are slidably connected to a leveling roller (384). The front and rear sides of the leveling roller (384) are respectively connected to a set of bolt and nut assemblies (383) for fixing the cross shaft (382). The bottom of the support frame (1) is rotatably connected to both ends of the leveling roller (384).

2. The leveling device for nonwoven fabric production according to claim 1, characterized in that: The cleaning component (2) includes a second cleaning brush (25) fixedly connected to the top left side of the support frame (1) along the Y-axis. A set of support frames (21) are fixedly connected to the front and rear ends of the support frame (1) near the second cleaning brush (25). A limit rod (22) is vertically slidably connected to the support frame (21). A first cleaning brush (24) is fixedly connected to the bottom of the two sets of limit rods (22). A spring (23) fixedly connected to the support frame (21) is fixedly connected to the upper end of the first cleaning brush (24).

3. A leveling device for nonwoven fabric production according to claim 2, characterized in that: The bristle ends of the second cleaning brush (25) face upwards, the first cleaning brush (24) is located above the second cleaning brush (25) and the bristle ends face downwards, and a stop block is fixedly connected to the top of the limiting rod (22) near the upper end of the support frame (21).

4. The leveling device for nonwoven fabric production according to claim 1, characterized in that: The adjusting component (3) also includes a first handwheel (32) coaxially fixedly connected to the top of the unidirectional screw (31), and a second handwheel (36) coaxially fixedly connected to the front side of the bidirectional screw (35). The two sets of slide rods (37) are located on both sides of the bidirectional screw (35).

5. A leveling device for nonwoven fabric production according to claim 1, characterized in that: The leveling roller (384) has a set of cross grooves on its front and rear sides that match and engage with the cross shaft (382). The leveling roller (384) has a set of first mounting grooves that are vertically connected to the front and rear sides near the end of the cross shaft (382). The cross shaft (382) has a second mounting groove that is vertically connected to the first mounting groove. The bolts in the bolt and nut assembly (383) are slidably connected to the first mounting groove and the second mounting groove respectively. The bolts in the bolt and nut assembly (383) have a nut that fits against the leveling roller (384) threaded to their ends.

6. A leveling device for nonwoven fabric production according to claim 1, characterized in that: The dust removal component (4) includes an air pump (41) fixedly connected to the front side of the support frame (1). The air pump (41) has a filter canister (42) with a built-in dust removal cloth fixedly connected to its air extraction end. The upper end of the filter canister (42) is fixedly connected to an air extraction pipe (43). The front side of the support frame (1) near the cleaning component (2) is fixedly connected to an air extraction shell (44) that is fixedly connected to and communicates with the air extraction pipe (43).