An adjustable layered electrolytic anode basket device

Abstract

The utility model provides a kind of adjustable layered formula electrolytic anode basket device, belong to electrolytic metallurgy technical field, to solve the structure fixed of current electrolytic anode basket device, uneven distribution of material makes uneven current, raw material is easy to accumulate, and poor adaptability problem. Including anode basket main body, powdery filter tank, side plate, hoisting ring, partition plate, support seat, partition assembly and vibration component, the powdery filter tank is arranged in anode basket main body inside;The side plate is provided with two groups, two groups The side plate is clamped in anode basket main body front and rear sides;The hoisting ring is fixedly installed in anode basket main body top;The partition plate is provided with multiple groups, multiple groups The partition plate is arranged in anode basket main body inside;The support seat is provided with multiple groups, multiple groups The support seat is arranged on multiple partition plates upper portion;The partition assembly is arranged in anode basket main body inside;The vibration component is arranged on support seat upper portion.The utility model has the advantages such as electrolytic stability, convenient to fill, convenient to use.

Description

Technical Field

[0001] This utility model belongs to the field of electrolytic metallurgy technology, and more specifically, it relates to an adjustable layered electrolytic anode basket device. Background Technology

[0002] In electrolytic metallurgy, the electrolytic processing of tin-containing copper powder and tin-containing copper bars is a common industry scenario. In this process, the anode basket, as the core component for loading the anode material, directly affects electrolysis efficiency and product quality due to its structural rationality. Existing electrolytic anode basket devices mainly consist of a frame structure made of corrosion-resistant stainless steel or carbon steel, including the frame basket body, filter screen, electrode connectors, and supporting partitions. The frame basket body serves as the load-bearing foundation, with filters mounted on the sides or bottom to prevent material leakage. Supporting partitions are distributed horizontally or vertically inside the basket body, separating the material area and supporting the material. Electrode connectors are mostly fixed to the top or side of the basket body, connected to an external power source. Current is conducted to the material through the frame, and the filter screen and partitions work together to ensure electrolyte flow, achieving uniform dissolution of the material and stable current distribution.

[0003] Existing application number CN201720131686.7 discloses an electroplating anode titanium basket, comprising a basket body, a base plate, and side plates fixed to the left and right sides of the base plate. Mesh sheets are fixed to the front and rear sides of the base plate, respectively. Baffles are respectively provided at the upper part of one mesh sheet and the middle part of another mesh sheet, forming an upper receiving groove and a middle receiving groove between the baffles and the mesh sheets. By adopting the above solution, anode metal can be placed in the upper receiving groove, the middle receiving groove, and the base plate within the basket body, allowing for uniform electrolytic cation deposition at the upper, middle, and lower positions within the basket body. Correspondingly, a uniformly thin coating can be formed on the surface of the workpiece from top to bottom, improving the quality of the plated workpiece.

[0004] Based on the above, existing electrolytic anode basket devices mostly adopt a frame structure, which makes it inconvenient to flexibly adjust the distribution of anode materials according to the electrolyte flow characteristics or metal dissolution rate, easily leading to low electrolysis efficiency and uneven current distribution. At the same time, tin-containing copper powder or copper bars are prone to accumulation during electrolysis, affecting the uniformity of dissolution and potentially causing anode passivation or even short circuit risks. Furthermore, the existing devices have a relatively simple filling method, which is not convenient to adapt to the processing needs of raw materials in different forms such as powder and bars, thus restricting the applicability of the process. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides an adjustable layered electrolytic anode basket device. This addresses the shortcomings of existing electrolytic anode basket devices, which often employ a frame structure. This frame structure makes it difficult to flexibly adjust the distribution of the anode material based on electrolyte flow characteristics or metal dissolution rates, easily leading to low electrolysis efficiency and uneven current distribution. Furthermore, tin-containing copper powder or copper bars are prone to accumulation during electrolysis, affecting dissolution uniformity and potentially causing anode passivation or even short circuit risks. Additionally, existing devices have a relatively simple filling method, making them unsuitable for processing raw materials in different forms such as powders and bars, thus limiting their applicability to the process.

[0006] The purpose and effectiveness of this utility model's adjustable layered electrolytic anode basket device are achieved through the following specific technical means:

[0007] An adjustable layered electrolytic anode basket device includes an anode basket body, a powder filter tank, side plates, a lifting ring, partition plates, support bases, a partitioning assembly, and a vibration assembly. The powder filter tank is disposed inside the anode basket body. Two sets of side plates are provided, and the two sets of side plates are snapped onto the front and rear sides of the anode basket body. The lifting ring is fixedly installed on the top of the anode basket body. Multiple sets of partition plates are provided, and multiple sets of partition plates are disposed inside the anode basket body. Multiple sets of support bases are provided, and multiple sets of support bases are disposed above multiple sets of partition plates. The partitioning assembly is disposed inside the anode basket body. The vibration assembly is disposed on the upper part of the support base.

[0008] Furthermore, the separating component includes a powder filling layer and a strip placement layer, wherein the powder filling layer is formed in the lower layer inside the anode basket body; and the strip placement layer is formed in the upper layer inside the anode basket body.

[0009] Furthermore, the separating component also includes: a snap-fit ​​groove and a triangular bracket. The snap-fit ​​groove is formed on the top of the powder filling layer, and a powder filter tank is snapped into the snap-fit ​​groove. Multiple sets of triangular brackets are provided, and multiple sets of triangular brackets are fixedly installed on both sides inside the strip-shaped placement layer. One set of the separating plate is snapped into the upper part of two sets of triangular brackets in opposite positions.

[0010] Furthermore, the partition assembly also includes: through holes and positioning grooves, the through holes being formed inside multiple sets of partition plates; multiple sets of positioning grooves are provided, the multiple sets of positioning grooves are fixedly installed on the upper part of the multiple sets of partition plates, and multiple sets of support seats are slidably connected inside the multiple sets of positioning grooves respectively.

[0011] Furthermore, the partition assembly also includes: telescopic rods and support frames, wherein multiple sets of telescopic rods are provided, and every four sets of telescopic rods are fixedly installed on the upper part of a support base; multiple sets of support frames are provided, and every four sets of telescopic rods are fixedly installed on the top of a support frame.

[0012] Furthermore, the vibration assembly includes: a drive shaft and a cam; multiple sets of drive shafts are provided, and the multiple sets of drive shafts are rotatably connected to the upper part of multiple sets of support seats; multiple sets of cams are provided, and the multiple sets of cams are coaxially fixedly installed in the middle of the multiple sets of drive shafts.

[0013] Furthermore, the vibration assembly also includes: a drive rack and a transmission gear set, wherein multiple sets of drive racks are provided and fixedly mounted on the upper part of multiple sets of partition plates; multiple sets of transmission gear sets are provided and rotatably connected to the upper part of multiple sets of support seats, and the multiple sets of transmission gear sets are respectively fixedly mounted on one end of multiple sets of drive shafts.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] Firstly, this invention features a separating component that allows for flexible material adaptation through a layered and partitioned design. The independent structures of the upper strip-shaped placement layer and the lower powder filling layer allow for the simultaneous or separate filling of different forms of raw materials, solving the problem of the single filling method in traditional devices. The separator plates can be flexibly adjusted in position via a support, changing the adjacent spacing to accommodate raw materials of different sizes, while simultaneously optimizing the electrolyte flow path and improving metal dissolution efficiency. The combination of through-holes and a filter structure ensures smooth electrolyte flow while preventing raw material accumulation, reducing the risk of anode passivation and short circuits, and improving electrolytic stability.

[0016] Secondly, this invention features a vibration component that optimizes raw material cleaning through mechanical transmission. During the assembly and disassembly of the support base, the meshing of a rack and pinion drives a cam to reciprocate the support frame, causing the raw material to vibrate. Vibration during loading reduces surface dust and impurities, preventing interference with the electrolytic reaction; vibration during unloading reduces residual electrolyte, lowering the risk of contamination and further ensuring product quality. The guiding and elastic reset design of the telescopic rod ensures stable and controllable vibration.

[0017] This invention has the advantages of stable electrolysis, easy filling, and convenient use. It effectively improves electrolysis efficiency and current distribution uniformity, adapts to the diverse raw material processing needs, reduces the risk of process failure, and at the same time reduces impurities and residual electrolyte on the surface of copper bars, thus reducing the risk of pollution. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the internal structure of the anode basket of this utility model.

[0020] Figure 3 This is a schematic diagram of the partition plate structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the support structure of this utility model.

[0022] Figure 5 This is a schematic diagram of the cam structure of this utility model.

[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Anode basket body; 101. Powder filling layer; 1011. Snap-fit ​​groove; 102. Strip placement layer; 1021. Triangular bracket; 2. Powder filter tank; 3. Side plate; 4. Lifting ring; 5. Divider plate; 501. Positioning groove; 502. Drive rack; 503. Through hole; 6. Support base; 601. Telescopic rod; 602. Transmission gear set; 603. Drive shaft; 604. Cam; 605. Support frame. Detailed Implementation

[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. Example

[0026] As attached Figure 1 To be continued Figure 5 As shown:

[0027] This utility model provides an adjustable layered electrolytic anode basket device, including an anode basket body 1, a powder filter tank 2, side plates 3, a lifting ring 4, a partition plate 5, a support base 6, and a partitioning assembly. The powder filter tank 2 is disposed inside the anode basket body 1. Two sets of side plates 3 are provided, and the two sets of side plates 3 are snapped onto the front and rear sides of the anode basket body 1. The lifting ring 4 is fixedly installed on the top of the anode basket body 1. Multiple sets of partition plates 5 are provided, and the multiple sets of partition plates 5 are disposed inside the anode basket body 1. Multiple sets of support bases 6 are provided, and the multiple sets of support bases 6 are disposed on the upper part of the multiple sets of partition plates 5. The partitioning assembly is disposed inside the anode basket body 1.

[0028] The separating component includes a powder filling layer 101 and a strip placement layer 102. The powder filling layer 101 is formed in the lower layer inside the anode basket body 1, and the strip placement layer 102 is formed in the upper layer inside the anode basket body 1.

[0029] The partition assembly also includes a snap-fit ​​groove 1011 and a triangular bracket 1021. The snap-fit ​​groove 1011 is opened on the top of the powder filling layer 101, and a powder filter tank 2 is snapped into the snap-fit ​​groove 1011. Multiple sets of triangular brackets 1021 are provided, and multiple sets of triangular brackets 1021 are fixedly installed on both sides inside the strip-shaped placement layer 102. A partition plate 5 is snapped into the upper part of two sets of triangular brackets 1021 in opposite positions.

[0030] The partition component also includes: a through hole 503 and a positioning groove 501. The through hole 503 is opened inside multiple sets of partition plates 5. Multiple sets of positioning grooves 501 are provided and fixedly installed on the upper part of multiple sets of partition plates 5. Multiple sets of support seats 6 are slidably connected inside the multiple sets of positioning grooves 501.

[0031] The partition assembly also includes: telescopic rods 601 and support frames 605. Multiple sets of telescopic rods 601 are provided, with four sets of telescopic rods 601 fixedly installed on the upper part of a support base 6; multiple sets of support frames 605 are provided, with four sets of telescopic rods 601 fixedly installed on the top of a support frame 605.

[0032] The specific usage and function of this embodiment are as follows:

[0033] By attaching the partition plate 5 to the triangular brackets 1021 at different positions, its installation position within the strip-shaped placement layer 102 can be flexibly adjusted, thereby changing the spacing between adjacent partition plates 5 to accommodate the placement requirements of tin-containing copper strips of different sizes. Simultaneously, adjusting the spacing optimizes the electrolyte flow path, helping to improve metal dissolution efficiency. The anode basket body 1 adopts a partitioned design with a powder filling layer 101 and a strip-shaped placement layer 102, allowing for simultaneous or separate filling of tin-containing copper powder and copper strips to meet the diverse application needs of electrolysis scenarios.

[0034] The partition plate 5 has multiple through holes 503 to ensure smooth electrolyte flow. Together with the support base 6, it is positioned by the positioning groove 501. Its top support frame 605 provides stable support and separation for the copper strips, reducing material accumulation and lowering the risk of anode passivation. After the tin-containing copper powder is poured into the powder filter tank 2, it is secured to the powder filling layer 101 by the snap-fit ​​groove 1011. The fine filter holes on the surface of the filter tank prevent powder leakage and also facilitate electrolyte flow, reducing sediment buildup.

[0035] After energization, the electrolyte circulates through the through-holes 503 of the separator plate 5, promoting the uniform dissolution and deposition of metallic tin on the cathode. The positioning groove 501 guides and limits the support base 6, preventing it from tilting due to vibration, water flow, etc., and together with the stable support of the support frame 605, ensures the stability of the electrolysis process. Example

[0036] Based on Example 1, such as Figures 1 to 5 As shown, it also includes a vibration assembly, which is disposed on the upper part of the support base 6.

[0037] The vibration assembly includes a drive shaft 603 and a cam 604. Multiple sets of drive shafts 603 are provided, and multiple sets of drive shafts 603 are rotatably connected to the upper part of multiple sets of support seats 6. Multiple sets of cams 604 are provided, and multiple sets of cams 604 are coaxially fixedly installed in the middle of multiple sets of drive shafts 603.

[0038] The vibration assembly also includes: a drive rack 502 and a transmission gear set 602. Multiple sets of drive racks 502 are provided, and multiple sets of drive racks 502 are fixedly installed on the upper part of multiple sets of partition plates 5. Multiple sets of transmission gear sets 602 are provided, and multiple sets of transmission gear sets 602 are rotatably connected to the upper part of multiple sets of support seats 6. The multiple sets of transmission gear sets 602 are respectively fixedly installed on one end of multiple sets of drive shafts 603.

[0039] The specific usage and function of this embodiment are as follows:

[0040] When the support seat 6 on the upper part of the partition plate 5 is disassembled and assembled by opening the side plate 3, the support seat 6 slides along the positioning groove 501, which provides guidance for its movement. During the movement of the support seat 6, the drive rack 502 slides relative to the support seat 6, causing the drive rack 502 to mesh with the transmission gear set 602 and drive it to rotate, thereby driving the drive shaft 603 to rotate synchronously. The coaxially fixed cam 604 rotates with the drive shaft 603 and pushes the support frame 605 to reciprocate. The telescopic rod 601 plays a guiding role when the support frame 605 moves, and its internal elastic structure can realize reset and buffer.

[0041] The reciprocating movement of the support frame 605 causes the copper strip placed therein to vibrate: when the copper strip is inserted into the strip-shaped placement layer 102, the vibration can reduce the dust and impurities attached to the surface and avoid affecting the electrolytic reaction; when the copper strip is taken out from the strip-shaped placement layer 102, the vibration can reduce the electrolyte residue on the surface and reduce the risk of contamination.

[0042] The following points should be noted in this article:

[0043] 1. The accompanying drawings of this embodiment only involve the structures involved in this embodiment; other structures can refer to the general design.

[0044] 2. Where there is no conflict, this embodiment and the features in the embodiment can be combined with each other to obtain new embodiments.

[0045] The above are merely specific implementations of this embodiment, but the protection scope of this embodiment is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this embodiment should be included within the protection scope of this embodiment. Therefore, the protection scope of this embodiment should be determined by the protection scope of the claims.

Claims

1. An adjustable layered electrolytic anode basket device, characterized in that: The adjustable layered electrolytic anode basket device includes an anode basket body (1), a powder filter tank (2), side plates (3), a lifting ring (4), a partition plate (5), a support base (6), a partitioning component, and a vibration component. The powder filter tank (2) is located inside the anode basket body (1). Two sets of side plates (3) are provided, and the two sets of side plates (3) are snapped onto the front and rear sides of the anode basket body (1). The lifting ring (4) is fixedly installed on the top of the anode basket body (1). Multiple sets of partition plates (5) are provided, and multiple sets of partition plates (5) are located inside the anode basket body (1). Multiple sets of support bases (6) are provided, and multiple sets of support bases (6) are located on the upper part of multiple sets of partition plates (5). The partitioning component is located inside the anode basket body (1). The vibration component is located on the upper part of the support base (6).

2. The adjustable layered electrolytic anode basket device as described in claim 1, characterized in that: The separating component includes a powder filling layer (101) and a strip placement layer (102), wherein the powder filling layer (101) is formed in the lower layer inside the anode basket body (1); and the strip placement layer (102) is formed in the upper layer inside the anode basket body (1).

3. The adjustable layered electrolytic anode basket device as described in claim 2, characterized in that: The separating component also includes: a snap-fit ​​groove (1011) and a triangular bracket (1021). The snap-fit ​​groove (1011) is opened on the top of the powder filling layer (101), and a powder filter tank (2) is snapped into the snap-fit ​​groove (1011). Multiple sets of triangular brackets (1021) are provided, and multiple sets of triangular brackets (1021) are fixedly installed on both sides inside the strip-shaped placement layer (102). One set of the separating plate (5) is snapped into the upper part of two sets of triangular brackets (1021) in opposite positions.

4. The adjustable layered electrolytic anode basket device as described in claim 2, characterized in that: The partition assembly further includes: a through hole (503) and a positioning groove (501). The through hole (503) is opened inside the multiple partition plates (5). The positioning groove (501) is provided in multiple sets. The multiple sets of positioning grooves (501) are fixedly installed on the upper part of the multiple sets of partition plates (5). The multiple sets of positioning grooves (501) are slidably connected to multiple sets of support seats (6) inside.

5. The adjustable layered electrolytic anode basket device as described in claim 2, characterized in that: The separation assembly also includes: telescopic rods (601) and support frames (605). The telescopic rods (601) are provided in multiple sets, and every four sets of the telescopic rods (601) are fixedly installed on the upper part of a support base (6). The support frames (605) are provided in multiple sets, and every four sets of the telescopic rods (601) are fixedly installed on the top of a support frame (605).

6. The adjustable layered electrolytic anode basket device as described in claim 1, characterized in that: The vibration assembly includes a drive shaft (603) and a cam (604). The drive shaft (603) is provided in multiple sets, and the multiple sets of drive shafts (603) are rotatably connected to the upper part of multiple sets of support seats (6). The cam (604) is provided in multiple sets, and the multiple sets of cams (604) are coaxially fixedly installed in the middle of the multiple sets of drive shafts (603).

7. The adjustable layered electrolytic anode basket device as described in claim 6, characterized in that: The vibration assembly further includes: a drive rack (502) and a transmission gear set (602). The drive rack (502) is provided in multiple sets, and the multiple sets of drive racks (502) are fixedly installed on the upper part of multiple sets of partition plates (5). The transmission gear set (602) is provided in multiple sets, and the multiple sets of transmission gear sets (602) are rotatably connected to the upper part of multiple sets of support seats (6). The multiple sets of transmission gear sets (602) are respectively fixedly installed on one end of multiple sets of drive shafts (603).

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