A shoulder lifting and material placing and transferring device

By designing a modular shoulder material transfer device, the problems of contamination of shoulder material at the single crystal furnace site and low efficiency of manual operation were solved, realizing an efficient and low-cost transfer and cleaning process.

CN224299442UActive Publication Date: 2026-05-29云南嘉泰来新材料有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
云南嘉泰来新材料有限公司
Filing Date
2025-06-17
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

When pulling single crystals in a single crystal furnace, the shoulder material is easily contaminated by impurities on-site after cooling in the tray. Furthermore, the existing process requires multiple manual collection, weighing, and cleaning, resulting in low efficiency and high cost.

Method used

Design a shoulder material lifting, placement and transfer device, including a frame, side guards, drawers and drawer surface guards. It adopts a modular design to avoid contact between the shoulder material and metal, and is equipped with directional casters and swivel casters for easy operation and transfer.

Benefits of technology

It effectively prevents contamination of the lifting material, simplifies the process, reduces cleaning costs, improves transfer efficiency, has a reasonable structure, and is easy to disassemble and clean.

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Abstract

The utility model relates to the technical field of lifting shoulder material transfer, especially to a lifting shoulder material lifting, placing and transfer device, including frame, side face guard board, drawer and drawer surface guard board, frame sets up multiple placing positions, installs the drawer at every placing position, and the drawer includes the drawer surface guard board of bottom and the side face guard board except opening one side, installs in the remaining three directions. The utility model improves the efficiency of lifting shoulder material lifting, placing and transfer, and reduces the cleaning cost.
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Description

Technical Field

[0001] This utility model relates to the field of material lifting and transfer technology, and in particular to a material lifting, placement and transfer device. Background Technology

[0002] During the single crystal pulling process in a single crystal furnace, a wire breakage at the crystal rod head (within 300mm) results in the extracted shoulder material being placed in a tray next to the furnace. After cooling, it is weighed, collected, and transferred to the warehouse by the raw material workshop's material team, where it is subsequently cleaned and crushed. This process causes the following problems:

[0003] 1) The shoulder material is placed in a tray next to the single crystal furnace. In the complex environment of the single crystal furnace containing impurities, the shoulder material is easily contaminated.

[0004] 2) The current process requires multiple manual collection, weighing, and transfer steps, and the materials still need to be cleaned after entering the warehouse, resulting in additional increases in manpower, time, and cleaning costs, and overall low efficiency. Utility Model Content

[0005] This invention provides a device for lifting, placing, and transferring shoulder materials, which improves the efficiency of lifting, placing, and transferring shoulder materials and reduces cleaning costs.

[0006] To achieve the purpose of this utility model, the technical solution adopted is: a shoulder material lifting, placement and transfer device, including a frame, side guards, drawers and drawer surface guards. The frame is provided with multiple placement positions, and each placement position is equipped with a drawer. The drawer includes a drawer surface guard at the bottom and side guards installed in the other three directions except for the opening side.

[0007] As an optimized solution of this utility model, the drawer also includes a drawer slider protective cap and a drawer slider, which are bonded together to prevent the drawer from detaching from the drawer slider.

[0008] As an optimized solution of this utility model, a baffle is installed in the outlet direction of each placement position. One end of the baffle is fixed to the frame, and the other end of the baffle is engaged in the placement groove.

[0009] As an optimized solution of this utility model, the bottom of the frame is provided with directional casters and swivel casters.

[0010] As an optimized solution of this utility model, the drawer also includes an L-shaped handle.

[0011] As an optimized solution of this utility model, a handrail is provided on the side of the frame.

[0012] This utility model has positive effects:

[0013] 1) This utility model avoids the contamination of the shoulder material by impurities contained in the complex environment of the single crystal furnace. After crushing, it is directly crushed, saving the cleaning steps and reducing cleaning costs.

[0014] 2) The modular design of each component of this utility model makes it easy to disassemble, clean and replace; the device can be used repeatedly, adapts to the collection and transfer needs of multiple rounds of material lifting, has a reasonable structure, complete functions and convenient operation. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram of the present invention.

[0018] The components include: 1. Frame, 2. Frame bottom guard plate, 3. Side guard plate, 4. Drawer, 5. Drawer surface guard plate, 6. Drawer slider protective cap, 7. Stop bar, 8. Fixed caster, 9. Universal caster, 10. Placement slot, 11. Handrail. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this patent clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0020] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] It should be noted that the terminology used herein is for the purpose of describing particular implementations only and is not intended to limit the exemplary implementations according to this utility model.

[0022] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, and in all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other example values ​​of the exemplary embodiments may have different values.

[0023] like Figure 1 As shown, this utility model discloses a shoulder material lifting, placement, and transfer device, comprising a frame 1, a frame bottom guard plate 2, side guard plates 3, a drawer 4, a drawer surface guard plate 5, a drawer slider protective cap 6, a stop bar 7, directional casters 8 and swivel casters 9, a placement groove 10, a handrail 11, and an L-shaped handle. The handrail 11 facilitates pushing and pulling the shoulder material lifting, placement, and transfer device, and the L-shaped handle facilitates pulling out the drawer.

[0024] like Figure 2 As shown, the frame 1 is welded using square tubing, and the handlebar 11 is welded using round tubing. The bottom surface of the frame is covered with steel plates welded together, ensuring a firm weld, which is then polished smooth. The bottom protective plate 2 is then glued to the steel plate and secured with countersunk screws, the screw heads sealed with adhesive to prevent any exposed metal. The upper storage area is also covered with steel plates, which are designed as drawers 4 (pull-out). A drawer slide guard 6 is installed under the drawer to prevent it from detaching from the frame. Adhesive is used between the drawer slide and the drawer slide guard 6, and the drawer surface and drawer surface guard are also glued together and secured with countersunk screws. The shoulder piece is secured with screws, and the screw heads are sealed with adhesive to ensure no exposed metal, thus preventing direct contact between the shoulder piece and the metal frame. Three metal side panels are installed around the placement area in three directions (excluding the opening) to secure the shoulder piece within the area. A PTFE side panel is also installed on the inner side of the metal side panels to further prevent contact between the shoulder piece and the metal frame. A rotatable stop bar 7 is installed at the exit direction of each placement area to facilitate retrieval of the shoulder piece and prevent it from slipping. Finally, directional casters 8 and swivel casters 9 are installed at the bottom of the frame to allow for movement. The drawer surface panel 5 and the side panels 3 surround the shoulder piece in three directions, effectively preventing direct contact between the shoulder piece and the metal, reducing the risk of contamination. The stop bar 7 is located at the exit direction of the placement area, with one end fixed to the frame and the other end engaged in the placement slot 10 to prevent the drawer 4 from accidentally sliding out or the shoulder piece from falling out during transportation.

[0025] The specific implementation is as follows: Before the shoulder material is lifted, production line personnel use their PDA mobile phones to call an AGV (Automated Guided Vehicle) to transport the shoulder material lifting and placement device to the lifting furnace platform. The shoulder material is then placed on the device, and subsequently, the AGV transports the device along a pre-designed shoulder material transport route to the raw material workshop. In the raw material workshop, crushing personnel lift the shoulder material out and place it on the crushing table for crushing. After all the shoulder material has been removed, the crushing personnel can use their PDA mobile phones to call an AGV to transport the device to a pre-set fixed point, awaiting the next round of shoulder material transport. This completes the process for the device.

[0026] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for lifting, placing, and transferring shoulder-loaded materials, characterized in that: The vehicle includes a frame (1), side panels (3), drawers (4) and drawer surface panels (5). The frame (1) is provided with multiple placement positions, and each placement position is equipped with a drawer (4). The drawer (4) includes a drawer surface panel (5) at the bottom and side panels (3) installed in the other three directions except for the open side.

2. The lifting, placing, and transferring device for shoulder material according to claim 1, characterized in that: The drawer (4) also includes a drawer slider protective cap (6) and a drawer slider, which are glued together to prevent the drawer (4) from detaching from the drawer slider.

3. The lifting, placing, and transferring device for shoulder material according to claim 2, characterized in that: Each placement position has a stop bar (7) installed in the outlet direction. One end of the stop bar (7) is fixed to the frame (1), and the other end of the stop bar (7) is engaged in the placement slot (10).

4. The lifting, placing, and transferring device for shoulder material according to claim 3, characterized in that: The bottom of the frame (1) is equipped with directional casters (8) and swivel casters (9).

5. The lifting, placing, and transferring device for shoulder material according to claim 4, characterized in that: The drawer (4) also includes an L-shaped handle.

6. The lifting, placing, and transferring device for shoulder material according to claim 5, characterized in that: Handrails (11) are provided on the side of the frame (1).