Water jet loom for producing super-wide fabric
By using a squeeze roller and receiving bucket system to remove moisture from the fabric in a water jet loom, the problem of increased water content caused by water droplet splashing in the water jet loom is solved, thus improving the production efficiency and environmental friendliness of ultra-wide fabrics.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG ZHONGYI TEXTILE MASCH TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-29
AI Technical Summary
Existing water jet looms cause increased water content in ultra-wide fabrics due to water droplet splashing during production, affecting dehydration and drying efficiency and reducing production efficiency.
Two sets of extrusion rollers are used to squeeze the fabric to remove excess moisture, and the moisture is collected and recycled through an inclined receiving hopper and filter system, combined with a heating fan to further dry the fabric.
It effectively reduces fabric moisture, improves dehydration efficiency, enhances production efficiency, and achieves water recycling and environmental protection.
Smart Images

Figure CN224299524U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water jet loom technology, specifically to a water jet loom for producing ultra-wide fabrics. Background Technology
[0002] Water jet looms are shuttleless looms that use jet water to pull the weft yarn through the shed. Water jet weft insertion has a greater frictional pulling force on the weft yarn than air jet weft insertion, and its diffusion is smaller. It is suitable for the weft insertion of filaments such as synthetic fibers and glass fibers with smooth surfaces. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity problems in weaving.
[0003] Existing water jet looms inevitably experience increased water content on the fabric due to water droplet splashing during operation, which hinders subsequent dehydration and drying processes and reduces fabric production efficiency.
[0004] Therefore, it is particularly important to improve existing water jet looms for ultra-wide fabric production, design a new type of water jet loom for ultra-wide fabric production to solve the above-mentioned technical defects, and improve the overall practicality of water jet looms for ultra-wide fabric production. Utility Model Content
[0005] The purpose of this utility model is to provide a water jet loom for producing ultra-wide fabrics. When using the water jet loom for producing ultra-wide fabrics, two sets of extrusion rollers are brought close to each other to extrude the fabric and dry its internal moisture, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A water-jet loom for producing ultra-wide fabrics includes a loom, an unwinding roller rotatably connected to the left end of the loom, a take-up roller rotatably connected to the right end of the loom, a collection box fixedly connected to the outside of the loom, a water inlet pipe fixedly connected to the outside of the collection box, a fixing plate fixedly connected to the inner wall of the loom, a lifting seat fixedly connected to the top of the fixing plate, a bracket fixedly connected to the top of the lifting seat, a limit rod slidably connected to the bottom of the bracket, a spring sleeved on the outside of the limit rod, and a first compression roller rotatably connected to the bottom of the limit rod.
[0008] As a preferred embodiment of this utility model, a sleeve is fixedly connected to the top of the fixed plate between the lifting seats, a toothed column is slidably connected inside the sleeve, a support plate is fixedly connected to the top of the toothed column, and a second extrusion roller is rotatably connected to the top of the support plate.
[0009] As a preferred embodiment of this utility model, a mounting base is symmetrically fixedly connected to the middle of the top of the fixing plate, a synchronizing rod is rotatably connected inside the mounting base, gears are fixedly connected to both ends of the synchronizing rod, and a slot is opened on the outer side of the sleeve, through which the gear meshes with the gear post.
[0010] As a preferred embodiment of this utility model, a guide seat is fixedly connected to one end of the top of the fixed plate, a swing rod is rotatably connected to the outside of the guide seat, a linkage rod is rotatably connected to the end of the swing rod away from the guide seat, and the end of the linkage rod away from the swing rod is rotatably connected to the support plate.
[0011] As a preferred embodiment of this utility model, the bottom of the inner side of the loom is symmetrically inclined, a receiving hopper is fixedly connected to the middle of the loom, the inside of the receiving hopper is arched, a storage box is fixedly connected to the bottom of the receiving hopper, and the bottom of the inner side of the storage box is provided with a sloping edge.
[0012] As a preferred embodiment of this utility model, a drain pipe is fixedly connected to the outside of the storage box, the drain pipe extends into the inside of the collection box, and a filter screen is fixedly connected to the inside of the storage box.
[0013] As a preferred embodiment of this utility model, an output pump is fixedly connected inside the collection box, and the output end of the output pump is plugged into and disconnected from one end of the water inlet pipe. A heating fan is fixedly connected to the top of the loom.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. In this utility model, the gear and the toothed column are meshed and connected. The toothed column slides inside the sleeve, so that the second extrusion roller moves closer to the first extrusion roller, thereby extruding the fabric. At the same time, the spring contracts to adjust the distance between the first extrusion roller and the second extrusion roller, adapting to fabrics of different thicknesses and completing the drying of excess moisture inside the fabric.
[0016] 2. In this utility model, excess water falls into the interior of the loom. Due to the inclined design of the bottom of the loom's inner side, the water is guided into the receiving hopper and then into the storage box. The excess water in the fabric is filtered through a filter screen, and finally enters the collection box through a drain pipe, thus completing the water recycling. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the overall internal structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the extrusion roller structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the receiving bucket of this utility model.
[0021] In the diagram: 1. Loom; 2. Unwind roller; 3. Take-up roller; 4. Collection box; 5. Water inlet pipe; 6. Fixing plate; 7. Lifting seat; 8. Bracket; 9. Spring; 10. First squeeze roller; 11. Sleeve; 12. Toothed column; 13. Support plate; 14. Second squeeze roller; 15. Synchronizing rod; 16. Gear; 17. Swing rod; 18. Linkage rod; 19. Receiving hopper; 20. Storage box; 21. Drainage pipe; 22. Filter screen; 23. Heating fan. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] Example: Please refer to Figures 1-4 This utility model provides a technical solution:
[0024] A water-jet loom for producing ultra-wide fabrics includes a loom 1. A release roller 2 is rotatably connected to the left end of the loom 1, and a take-up roller 3 is rotatably connected to the right end of the loom 1. A collection box 4 is fixedly connected to the outside of the loom 1, and a water inlet pipe 5 is fixedly connected to the outside of the collection box 4. A fixing plate 6 is fixedly connected to the inner wall of the loom 1. A lifting seat 7 is fixedly connected to the top of the fixing plate 6, and a bracket 8 is fixedly connected to the top of the lifting seat 7. A limit rod is slidably connected to the bottom of the bracket 8, and a spring 9 is sleeved on the outside of the limit rod. A first compression roller 10 is rotatably connected to the bottom of the limit rod. A sleeve 11 is fixedly connected to the top of the fixing plate 6 between the lifting seats 7. A toothed column 12 is slidably connected inside the sleeve 11, and a support plate 13 is fixedly connected to the top of the toothed column 12. The top of the support plate 13 is rotatably connected to... The fabric to be processed is placed on the outside of the unwinding roller 2, and then one end of it is pulled into the loom 1 and positioned between the first squeeze roller 10 and the second squeeze roller 14. Finally, it is wound around the outside of the take-up roller 3. By pulling the toothed column 12 upward, the sleeve 11 limits the toothed column 12, so that the toothed column 12 moves in a straight line. Then the support plate 13 rises, so that the second squeeze roller 14 moves closer to the first squeeze roller 10, thereby squeezing the fabric. At the same time, the spring 9 contracts to adjust the distance between the first squeeze roller 10 and the second squeeze roller 14 to adapt to fabrics of different thicknesses. Finally, both sides of the fabric come into contact with the first squeeze roller 10 and the second squeeze roller 14 respectively to complete the drying of excess moisture inside the fabric.
[0025] Furthermore, in this embodiment, a mounting base is symmetrically fixedly connected to the middle of the top of the fixing plate 6. A synchronizing rod 15 is rotatably connected inside the mounting base. Gears 16 are fixedly connected to both ends of the synchronizing rod 15. A slot is opened on the outer side of the sleeve 11. The gears 16 are meshed with the toothed column 12 through the slot. By connecting one end of the synchronizing rod 15 to the motor, the synchronizing rod 15 rotates, and the gears 16 rotate synchronously. Then, the gears 16 mesh with the toothed column 12 through the slot, and then generate a thrust on the toothed column 12. Subsequently, the toothed column 12 slides inside the sleeve 11.
[0026] Furthermore, in this embodiment, a guide seat is fixedly connected to one end of the top of the fixed plate 6, and a swing rod 17 is rotatably connected to the outside of the guide seat. A linkage rod 18 is rotatably connected to the end of the swing rod 17 away from the guide seat. The end of the linkage rod 18 away from the swing rod 17 is rotatably connected to the support plate 13. When the support plate 13 rises, the linkage rod 18 swings, and then generates a pulling force on the swing rod 17, so that the linkage rod 18 and the swing rod 17 gradually tend to be vertical, thus assisting in the height adjustment of the support plate 13.
[0027] Furthermore, in this embodiment, the bottom of the inner side of the loom 1 is designed with a symmetrical inclination. A receiving hopper 19 is fixedly connected to the middle of the inside of the loom 1. The inside of the receiving hopper 19 is designed with an arched structure. A storage box 20 is fixedly connected to the bottom of the receiving hopper 19. The bottom of the inner side of the storage box 20 is provided with a bevel. When the first squeezing roller 10 and the second squeezing roller 14 squeeze the fabric, the excess water will be discharged to the outside of the fabric and then fall into the inside of the loom 1. With the inclination design of the bottom of the inner side of the loom 1, the water is guided to enter the inside of the receiving hopper 19 and then into the inside of the storage box 20.
[0028] Furthermore, in this embodiment, a drain pipe 21 is fixedly connected to the outside of the storage box 20, and the drain pipe 21 extends into the inside of the collection box 4. A filter screen 22 is fixedly connected inside the storage box 20. The filter screen 22 filters out excess water in the fabric to improve the purity of the water. Finally, the water enters the inside of the collection box 4 through the drain pipe 21 to complete the water recycling.
[0029] Furthermore, in this embodiment, an output pump is fixedly connected inside the collection box 4, and the output end of the output pump is plugged into and disconnected from one end of the water inlet pipe 5. A heating fan 23 is fixedly connected to the top of the loom 1. By inserting one end of the water inlet pipe 5 into the hose and connecting it to the water spray point of the loom 1, the water can be recycled, improving the environmental protection attributes. At the same time, when the fabric is squeezed dry, it is heated by the heating fan 23 to further control the amount of water in the fabric.
[0030] In this embodiment, the specific implementation scenario is as follows: the fabric to be processed is placed outside the unwinding roller 2, then one end of it is pulled into the loom 1 and positioned between the first compression roller 10 and the second compression roller 14. Finally, it is wound around the outside of the take-up roller 3. One end of the synchronizing rod 15 is connected to the motor, and the synchronizing rod 15 rotates, causing the gear 16 to rotate synchronously. The gear 16 then meshes with the toothed column 12 through the slot, generating a thrust on the toothed column 12. The toothed column 12 then slides inside the sleeve 11, and the support plate 13 rises, causing the second compression roller 14 to move closer to the first compression roller 10, thereby compressing the fabric. At the same time, the spring 9 contracts, adjusting the distance between the first compression roller 10 and the second compression roller 14. It is suitable for fabrics of different thicknesses. Finally, the two sides of the fabric come into contact with the first squeeze roller 10 and the second squeeze roller 14 respectively to rub and dry the excess water inside the fabric. The excess water will be discharged to the outside of the fabric and then fall into the inside of the loom 1. Due to the inclined design of the bottom of the inside of the loom 1, the water is guided into the inside of the receiving hopper 19 and then into the inside of the storage box 20. The excess water in the fabric is filtered by the filter screen 22 to improve the purity of the water. Finally, it enters the inside of the collection box 4 through the diversion pipe 21. By inserting one end of the water receiving pipe 5 into the hose and connecting it to the water spray of the loom 1, the water is recycled, improving the environmental protection attributes. At the same time, when the fabric is squeezed dry, it is heated by the heating fan 23 to further control the amount of water in the fabric.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A water-jet loom for producing ultra-wide fabrics, comprising a loom (1), characterized in that: The left end of the loom (1) is rotatably connected to an unwinding roller (2), the right end of the loom (1) is rotatably connected to a take-up roller (3), a collection box (4) is fixedly connected to the outside of the loom (1), a water pipe (5) is fixedly connected to the outside of the collection box (4), a fixing plate (6) is fixedly connected to the inner side wall of the loom (1), a lifting seat (7) is fixedly connected to the top of the fixing plate (6), a bracket (8) is fixedly connected to the top of the lifting seat (7), a limit rod is slidably connected to the bottom of the bracket (8), a spring (9) is sleeved on the outside of the limit rod, and a first squeezing roller (10) is rotatably connected to the bottom of the limit rod.
2. The water-jet loom for producing ultra-wide fabrics according to claim 1, characterized in that: The top of the fixed plate (6) is fixedly connected to the lifting seat (7) with a sleeve (11), and the inside of the sleeve (11) is slidably connected with a toothed column (12). The top of the toothed column (12) is fixedly connected with a support plate (13), and the top of the support plate (13) is rotatably connected with a second extrusion roller (14).
3. A water-jet loom for producing ultra-wide fabrics according to claim 2, characterized in that: A mounting base is symmetrically fixedly connected to the middle of the top of the fixed plate (6). A synchronizing rod (15) is rotatably connected inside the mounting base. Gears (16) are fixedly connected to both ends of the synchronizing rod (15). A slot is opened on the outer side of the sleeve (11). The gear (16) meshes with the tooth column (12) through the slot.
4. A water-jet loom for producing ultra-wide fabrics according to claim 2, characterized in that: One end of the top of the fixed plate (6) is fixedly connected to a guide seat, and a swing rod (17) is rotatably connected to the outside of the guide seat. The end of the swing rod (17) away from the guide seat is rotatably connected to a linkage rod (18), and the end of the linkage rod (18) away from the swing rod (17) is rotatably connected to the support plate (13).
5. A water-jet loom for producing ultra-wide fabrics according to claim 1, characterized in that: The bottom of the inner side of the loom (1) is symmetrically inclined. A receiving bucket (19) is fixedly connected in the middle of the loom (1). The inside of the receiving bucket (19) is arched. A storage box (20) is fixedly connected to the bottom of the receiving bucket (19). The bottom of the inner side of the storage box (20) is provided with a sloping edge.
6. A water-jet loom for producing ultra-wide fabrics according to claim 5, characterized in that: The storage box (20) is fixedly connected to the outside of a drain pipe (21), which extends into the inside of the collection box (4). A filter screen (22) is fixedly connected inside the storage box (20).
7. A water-jet loom for producing ultra-wide fabrics according to claim 1, characterized in that: An output pump is fixedly connected inside the collection box (4), and the output end of the output pump is plugged into and disconnected from one end of the water inlet pipe (5). A heating fan (23) is fixedly connected to the top of the loom (1).