A dyeing apparatus for flax yarn creels

Abstract

The utility model provides a flax yarn beam's dyeing equipment relates to flax yarn dyeing technical field. Including support seat, the top fixedly connected with shell of support seat is provided with the injection assembly on support seat, is provided with the dismounting subassembly on shell, the injection assembly includes the injection pipe of support seat bottom fixed connection, the inner wall rotationally connected with screw rod of injection pipe, the outer wall fixedly connected with servo motor of injection pipe, the pivot of servo motor is fixedly connected with screw rod, the outer wall fixed communication of injection pipe has the spray head, the outer wall threadedly connected with the fender of screw rod, through setting up the dismounting subassembly, realizes the quick dismounting to the beam roller, in this way shortens the beam roller's time of getting, thereby reduces the downtime of equipment, further reduces the damage of downtime generation, simultaneously dismounts the beam roller from equipment, can be convenient to the depth cleaning of beam roller, thereby reduces the risk of pollution.

Description

Technical Field

[0001] This utility model relates to the technical field of flax yarn dyeing, specifically to a dyeing device for flax yarn warp beams. Background Technology

[0002] In the flax textile industry, warp beam dyeing equipment is the key equipment for achieving uniform dyeing of flax yarn. With the increasing market demand for flax products, higher requirements are being placed on the production efficiency, dyeing quality and environmental performance of dyeing equipment.

[0003] According to the public announcement (CN221071881U), a warp beam dyeing device is disclosed. This technology discloses "technical solutions including a spray crossbar, which is fixedly installed on the side of the collection outer cylinder, etc. It has a dye spraying component that can adjust the effective spraying amplitude, thereby adapting to the precise printing and dyeing of towel fabrics with different laying lengths outside the warp beam roller, greatly reducing dye consumption. In addition, the warp beam roller uses centrifugal force to make the dye pass through the towel fabric, resulting in uniform dyeing quality. At the same time, the dye that is thrown out can be recycled and reused, further reducing dye consumption and other technical effects."

[0004] However, while the dye jetting assembly in the aforementioned comparative documents allows for precise dyeing of terry cloth with varying lengths laid outside the warp rollers, significantly reducing dye consumption, in actual use, the yarn is first installed onto the warp rollers, and then the warp rollers are installed on the device for dyeing. Furthermore, the warp rollers are typically disassembled after each use for cleaning to avoid affecting subsequent use. However, in the aforementioned warp roller dyeing equipment, the warp rollers are integrally rotated and connected, making disassembly and replacement inconvenient. Changing the warp rollers can be time-consuming, significantly increasing downtime. Prolonged downtime not only reduces equipment utilization but also leads to problems such as uneven stress and component oxidation when the equipment is stationary.

[0005] Therefore, this utility model provides a dyeing device for flax yarn warp beams. Summary of the Invention

[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a dyeing device for flax yarn warp beams.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a dyeing device for flax yarn warp beams, including a support base, a housing fixedly connected to the top of the support base, a spraying assembly provided on the support base, and a disassembly assembly provided on the housing;

[0008] The spraying assembly includes a spray pipe fixedly connected to the bottom of a support base, a threaded rod rotatably connected to the inner wall of the spray pipe, a servo motor fixedly connected to the outer wall of the spray pipe, the shaft of the servo motor fixedly connected to the threaded rod, a nozzle fixedly connected to the outer wall of the spray pipe, and a stop block threadedly connected to the outer wall of the threaded rod, the stop block being slidably connected to the spray pipe.

[0009] In a preferred embodiment, the disassembly assembly includes a rotating component rotatably connected to the inner wall of the outer shell. The inner wall of the rotating component is in contact with the outer wall of the ejector pipe. A groove is provided on the rotating component, and an insert block is movably connected to the rotating component through the groove. A warp roller is fixedly connected to the insert block, and a connecting rod is fixedly connected to the inner wall of the warp roller. A rotating ring is fixedly connected to one end of the connecting rod. A sliding groove is provided on the ejector pipe, and a sliding plate is slidably connected to the ejector pipe through the sliding groove. The inner wall of the rotating ring is slidably connected to the sliding plate.

[0010] The technical effect of adopting the above-mentioned further solution is that by setting up a disassembly component, the warp roller can be quickly disassembled.

[0011] In a preferred embodiment, a rotating ring is fixedly connected to the outer wall of the roller, a support rod is inserted into the outer wall of the rotating ring, and a collecting plate is fixedly connected to the end of the support rod away from the rotating ring.

[0012] The technical effect of adopting the above-mentioned further solution is that by setting up protective components, the pigment dripping from the warp roller can be collected.

[0013] In a preferred embodiment, a turntable is rotatably connected to the opening and closing door of the outer casing, and one side of the turntable is in contact with one side of the warp roller.

[0014] The technical effect of adopting the above-mentioned further solution is that by setting up a turntable, convenient rotation of the warp roller can be achieved, avoiding the situation where the warp roller has a large friction when rotating.

[0015] In a preferred embodiment, a magnetic block is fixedly connected to the side of the collecting plate away from the support rod, and the outer wall of the magnetic block is in contact with the inner wall of the outer shell.

[0016] The technical effect of adopting the above-mentioned further solution is that by setting magnetic blocks, the collecting plate can be positioned, preventing the collecting plate from following the rotation of the roller, thereby avoiding affecting the recovery of pigments.

[0017] In a preferred embodiment, an earring is fixedly connected to the inner wall of the warp roller.

[0018] The technical effect of adopting the above-mentioned further solution is that by setting the ear ring, the warp roller can be easily disassembled, thereby avoiding affecting the disassembly efficiency of the warp roller.

[0019] In a preferred embodiment, the inner wall of the ejector pipe is fixedly connected with multiple telescopic tubes, one end of which is rotatably connected to one side of the stop block.

[0020] The technical effect of adopting the above-mentioned further solution is that by setting multiple telescopic tubes, the threaded rod is protected, avoiding the influence of pigment on the threaded rod, thereby preventing damage to the threaded rod.

[0021] This invention provides a dyeing device for flax yarn warp beams. It has the following beneficial effects:

[0022] By setting up a disassembly assembly, the warp roller can be quickly disassembled, thereby shortening the warp roller replacement time, reducing equipment downtime, and thus reducing damage caused during downtime. At the same time, removing the warp roller from the equipment makes it easier to perform deep cleaning of the warp roller, thereby reducing the risk of contamination.

[0023] By installing protective components, the pigment dripping from the warp roller can be collected, thus preventing the pigment from dripping onto the outside environment when the warp roller is disassembled. This allows for pigment recycling and reuse, saving raw material costs, and also prevents the pigment dripping onto the outside environment from impacting the surrounding environment. Attached Figure Description

[0024] Figure 1 A schematic diagram of the overall structure of a dyeing device for flax yarn warp beams provided by this utility model;

[0025] Figure 2 A schematic diagram of the structure of the collection plate of a dyeing device for flax yarn warp beams provided by this utility model;

[0026] Figure 3 A schematic diagram of the warp roller structure of a dyeing device for flax yarn warp beams provided by this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the spray pipe of a dyeing device for a flax yarn warp beam provided by this utility model.

[0028] Legend:

[0029] 1. Support base; 2. Outer shell;

[0030] 3. Spraying assembly; 301. Servo motor; 302. Spray pipe; 303. Threaded rod; 304. Nozzle; 305. Stop block;

[0031] 4. Disassembly components; 401. Rotating component; 402. Groove; 403. Insert block; 404. Warp roller; 405. Slide groove; 406. Slide plate; 407. Rotary ring; 408. Connecting rod;

[0032] 5. Protective components; 501. Rotating ring; 502. Support rod; 503. Collection plate;

[0033] 6. Turntable; 7. Magnetic block; 8. Earring; 9. Multi-section telescopic tube. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] like Figures 1-4As shown, this embodiment provides a technical solution: a dyeing device for flax yarn warp beams, including a support base 1, a housing 2 fixedly connected to the top of the support base 1, the housing 2 being used to block and collect pigment, a spraying assembly 3 being provided on the support base 1, and a disassembly assembly 4 being provided on the housing 2; the spraying assembly 3 includes a spray pipe 302 fixedly connected to the bottom of the support base 1, the spray pipe 302 being used for pigment collection and outflow, a threaded rod 303 rotatably connected to the inner wall of the spray pipe 302, and a servo motor 3 fixedly connected to the outer wall of the spray pipe 302. 01. Servo motor 301 is used to rotate the spray pipe 302. The shaft of servo motor 301 is fixedly connected to threaded rod 303. The outer wall of spray pipe 302 is fixedly connected to nozzle 304, which is used to spray pigment to dye the yarn. The outer wall of threaded rod 303 is threadedly connected to stop 305, which is slidably connected to spray pipe 302. The rotation of threaded rod 303 can drive stop 305 to move, thereby blocking part of nozzle 304. Disassembly assembly 4 includes a rotating connection between the inner wall of outer shell 2 and the outer shell 2. A rotating component 401 is connected to the outer casing 2. A gear is provided at one end of the rotating component 401 to facilitate its rotation. The inner wall of the rotating component 401 fits against the outer wall of the spray pipe 302. A groove 402 is provided on the rotating component 401, and an insert block 403 is movably connected to the rotating component 401 through the groove 402. A warp roller 404 is fixedly connected to the insert block 403. The cooperation of the groove 402 and the insert block 403 allows for the installation and removal of the warp roller 404. A connecting rod 4 is fixedly connected to the inner wall of the warp roller 404. 08. Two sets of connecting rods 408 are provided, with multiple connecting rods 408 in each set. One end of the connecting rod 408 is fixedly connected to a rotating ring 407. The connecting rod 408 is used to fix the rotating ring 407. A sliding groove 405 is provided on the spray pipe 302. The spray pipe 302 is slidably connected to a sliding plate 406 through the sliding groove 405. The sliding groove 405 is used to limit the sliding plate 406. The inner wall of the rotating ring 407 is slidably connected to the sliding plate 406. The sliding connection between the rotating ring 407 and the sliding plate 406 can avoid affecting the rotation of the warp roller 404.

[0036] Going a step further, such as Figure 2 As shown: A rotating ring 501 is fixedly connected to the outer wall of the roller 404. There are two rotating rings 501. A support rod 502 is inserted into the outer wall of the rotating ring 501. Two support rods 502 are provided on each rotating ring 501. A collection plate 503 is fixedly connected to the end of the support rod 502 away from the rotating ring 501. The support rod 502 is used to connect the collection plate 503 to the rotating ring 501. The collection plate 503 is used to collect pigment.

[0037] The above solutions also have problems such as difficulty in rotating the shaft roller 404 and easy misalignment of the collecting plate 503, for example... Figure 2As shown: A turntable 6 is rotatably connected to the opening and closing door of the outer casing 2. The turntable 6 is used to reduce the friction generated when the shaft roller 404 rotates. One side of the turntable 6 is in contact with one side of the shaft roller 404 to avoid the shaft roller 404 from having too much friction when rotating. A magnetic block 7 is fixedly connected to the side of the collection plate 503 away from the support rod 502. Two magnetic blocks 7 are provided. The outer wall of the magnetic block 7 is in contact with the inner wall of the outer casing 2. The magnetic block 7 is used to position the collection plate 503 to avoid affecting the pigment recovery efficiency.

[0038] The above solutions also have problems such as difficulty in pulling out the 404 roller and the threaded rod 303 being easily affected by pigments. Figure 3 and Figure 4 As shown, an earring 8 is fixedly connected to the inner wall of the warp roller 404. The earring 8 is used to facilitate the operation of the warp roller 404 by the staff, thereby facilitating the disassembly of the warp roller 404. A multi-section telescopic tube 9 is fixedly connected to the inner wall of the spray pipe 302. The multi-section telescopic tube 9 has multiple sections. One end of the multi-section telescopic tube 9 is rotatably connected to one side of the stop block 305. The multi-section telescopic tube 9 can prevent the pigment from damaging the threaded rod 303.

[0039] Working principle:

[0040] like Figure 1-4 As shown:

[0041] In use: When dyeing yarn, the yarn can be placed on the warp roller 404. After being placed on the warp roller 404, the collecting plate 503 can be connected to the warp roller 404 through the support rod 502 and the rotating ring 501. After the collecting plate 503 is connected to the warp roller 404, the warp roller 404 can be inserted into the rotating part 401 through the cooperation of the insert block 403 and the groove 402. When the warp roller 404 is inserted, the rotating ring 407 and the connecting rod 408 can be limited through the cooperation of the sliding groove 405 and the sliding plate 406, so as to prevent the warp roller 404 from shaking. After the warp roller 404 is installed, the yarn can be dyed. When dyeing the yarn, the warp roller 404 can be rotated, thereby increasing the uniformity of dyeing.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dyeing device for flax yarn warp beams, comprising a support base (1), characterized in that, The top of the support base (1) is fixedly connected to the outer shell (2), the support base (1) is provided with a spraying assembly (3), and the outer shell (2) is provided with a disassembly assembly (4). The spray assembly (3) includes a spray pipe (302) fixedly connected to the bottom of the support base (1). A threaded rod (303) is rotatably connected to the inner wall of the spray pipe (302). A servo motor (301) is fixedly connected to the outer wall of the spray pipe (302). The shaft of the servo motor (301) is fixedly connected to the threaded rod (303). A nozzle (304) is fixedly connected to the outer wall of the spray pipe (302). A stop block (305) is threadedly connected to the outer wall of the threaded rod (303). The stop block (305) is slidably connected to the spray pipe (302).

2. The dyeing equipment for flax yarn warp beams according to claim 1, characterized in that: The disassembly assembly (4) includes a rotating component (401) rotatably connected to the inner wall of the outer shell (2). The inner wall of the rotating component (401) is in contact with the outer wall of the ejector pipe (302). The rotating component (401) has a groove (402). The rotating component (401) is movably connected to an insert block (403) through the groove (402). A warp roller (404) is fixedly connected to the insert block (403). A connecting rod (408) is fixedly connected to the inner wall of the warp roller (404). A rotating ring (407) is fixedly connected to one end of the connecting rod (408). A sliding groove (405) is provided on the ejector pipe (302). A sliding plate (406) is slidably connected to the ejector pipe (302) through the sliding groove (405). The inner wall of the rotating ring (407) is slidably connected to the sliding plate (406).

3. The dyeing equipment for flax yarn warp beams according to claim 2, characterized in that: A rotating ring (501) is fixedly connected to the outer wall of the roller (404), and a support rod (502) is inserted into the outer wall of the rotating ring (501). A collecting plate (503) is fixedly connected to the end of the support rod (502) away from the rotating ring (501).

4. The dyeing equipment for flax yarn warp beams according to claim 1, characterized in that: A turntable (6) is rotatably connected to the opening and closing door of the outer shell (2), and one side of the turntable (6) is in contact with one side of the roller (404).

5. The dyeing equipment for flax yarn warp beams according to claim 3, characterized in that: A magnetic block (7) is fixedly connected to the side of the collecting plate (503) away from the support rod (502), and the outer wall of the magnetic block (7) is in contact with the inner wall of the outer shell (2).

6. The dyeing equipment for flax yarn warp beams according to claim 2, characterized in that: The inner wall of the warp roller (404) is fixedly connected with an earring (8).

7. The dyeing equipment for flax yarn warp beams according to claim 1, characterized in that: The inner wall of the ejector pipe (302) is fixedly connected to multiple telescopic pipes (9), and one end of the multiple telescopic pipes (9) is rotatably connected to one side of the stop block (305).

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