An ultrasonic cleaning apparatus

By introducing a clamping column and impact blade structure into the ultrasonic cleaning equipment, the problem of difficulty in removing impurities from fiber clumps has been solved, achieving a more efficient cleaning effect and a more convenient cleaning process.

CN224299614UActive Publication Date: 2026-05-29ZHEJIANG YIHAN CHEM FIBER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG YIHAN CHEM FIBER CO LTD
Filing Date
2025-05-06
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

When existing ultrasonic cleaning equipment cleans fiber clumps, impurities and dirt particles separated from the inside of the fiber clumps are blocked from being discharged by the outer layer of fibers, affecting the cleaning effect.

Method used

The design incorporates a clamping post and impact blade structure within the material mesh frame. The rotating clamping post drives the impact blade to perform circular motion, agitating the fiber clumps. The vibration is isolated by a drive motor and damping shock absorber, ensuring the effective discharge of impurities and dirt particles.

Benefits of technology

It improves the cleaning effect, ensuring that impurities and dirt particles in the fiber clumps can be thoroughly cleaned, and the structural design makes it easy to disassemble and clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to ultrasonic cleaning technical field, concretely is a kind of ultrasonic cleaning equipment, including host housing, cylinder body structure and material net frame, host housing includes shell main body;Cylinder body structure is fixedly connected in shell main body inside;Material net frame is hoisted in cylinder body structure inside, and material net frame includes net frame main body, and the bottom side middle part of net frame main body is embedded with base disc, and the docking sleeve is rotatably installed in base disc inside, and the docking sleeve upper side is fixedly installed with the clamping column, and the clamping column side surface is sleeved with the sleeve, and the sleeve side surface is annular equiangular arrangement fixedly installed with the impact vane.The utility model in, each impact vane is driven to do circumferential motion by sleeve, and polyester short fiber flocculation inside net frame main body is constantly agitated, and flocculation is scattered, so that polyester short fiber can fully receive ultrasonic cleaning, simultaneously avoid the flocculation of gathering, and the impurity, foul particle that vibration separates inside cannot normally discharge flocculation, effectively improve cleaning effect.
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Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning technology, specifically to an ultrasonic cleaning device. Background Technology

[0002] With increasing environmental awareness and growing resource scarcity, the production and utilization of recycled fibers has become an important development direction for the textile industry. As an important recycled fiber material, the cleaning process of recycled polyester staple fiber is crucial. Ultrasonic cleaning technology utilizes the vibration of ultrasound in liquids to generate microbubbles that continuously form and break. This causes microparticles of the liquid to be adsorbed onto the surface of the bubbles, forming an emulsion. When the bubbles break under vibration, they form tiny "droplets," which carry away dirt and are removed. Ultrasonic cleaning technology has advantages such as good cleaning effect, water and energy saving, and environmental protection without pollution. It is particularly suitable for cleaning microfibers such as recycled polyester staple fiber.

[0003] However, current ultrasonic cleaning equipment places the clump-like fibers in a mesh frame and immerses them directly in the cleaning agent in the cleaning tank for ultrasonic cleaning. Since the fiber clumps are in a relatively static state macroscopically, the impurities and dirt particles separated from the fiber clumps are blocked from being discharged by the outer fibers, affecting the cleaning effect. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic cleaning device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An ultrasonic cleaning device, comprising:

[0007] A host casing, the host casing comprising a casing body;

[0008] The cylinder structure is fixedly snapped into the interior of the outer shell body;

[0009] The material mesh frame is suspended inside the cylinder structure. The material mesh frame includes a mesh frame body. A base plate is embedded in the middle of the bottom side of the mesh frame body. A docking sleeve is rotatably installed inside the base plate. A locking post is fixedly installed on the upper side of the docking sleeve. A locking sleeve is sleeved on the side surface of the locking post. Impact blades are fixedly installed in a ring at equal angles on the side surface of the locking sleeve.

[0010] Furthermore, the host casing also includes:

[0011] Control panel, which is fixedly installed on the upper edge of the front surface of the main body of the housing;

[0012] An ultrasonic generator is fixedly installed on the front edge of the inner bottom of the outer casing.

[0013] Furthermore, the host casing also includes:

[0014] An electric actuator, wherein the electric actuator is embedded in both sides of the upper surface of the housing body;

[0015] A connecting rod, the middle part of which is fixedly connected to the output end of the electric actuator;

[0016] An auxiliary guide rod is fixedly installed at both ends of the bottom side of the connecting rod, and the auxiliary guide rod is slidably sleeved with the outer shell body;

[0017] The hook is fixedly installed at both ends on one side of the connecting rod.

[0018] Furthermore, the cylinder block structure includes:

[0019] A cleaning tank, wherein the upper edge of the cleaning tank is fixedly connected to the opening on the outer shell body;

[0020] A transducer is fixedly installed at the four corners of the bottom of the cleaning tank, and the transducer is electrically connected to the ultrasonic generator via wires.

[0021] The base is fixedly installed in the middle of the inner side of the cleaning tank;

[0022] A rubber pad is inserted and installed in the middle of the base.

[0023] Furthermore, the cylinder block structure also includes:

[0024] A sealing bushing is fixedly inserted into the middle of a rubber gasket.

[0025] A drive motor, the upper side of which is fixedly connected to the lower end of the sealing bushing, and the output end of the drive motor is rotatably inserted into the sealing bushing;

[0026] A docking plug, which is fixedly connected to the output end of the drive motor;

[0027] Damping shock absorber rods are arranged in a ring at equal angles and fixedly installed on the bottom edge of the drive motor;

[0028] The substrate is fixedly installed on the inner bottom of the outer shell body, and the upper edge of the substrate is fixedly connected to the lower end of the damping shock absorber rod.

[0029] Furthermore, the material frame further includes:

[0030] The hanger is fixedly installed on the upper edge of the main body of the wire frame;

[0031] A locking bolt, which is screwed onto the upper end of the locking pin.

[0032] Compared with the prior art, the beneficial effects of this utility model are:

[0033] 1. First, pour the cleaning agent into the cylinder structure. Then, place the polyester short fiber clumps to be cleaned inside the mesh frame and suspend them in the cleaning agent inside the cylinder structure for ultrasonic cleaning. At the same time, rotate the clamping post inside the mesh frame. The clamping sleeve drives each impact blade to make a circular motion, continuously agitating and impacting the polyester short fiber clumps inside the mesh frame, breaking up the clumps so that the polyester short fibers can be fully cleaned by ultrasonic cleaning. This also prevents the clumps from obstructing the removal of impurities and dirt particles separated by internal vibration, effectively improving the cleaning effect. The clamping post and clamping sleeve are designed as clamping sleeves for easy disassembly and assembly. Combined with the regular rounded rectangular impact blades, it is easy to directly peel off the tangled polyester short fibers during cleaning.

[0034] 2. The drive motor is installed at the bottom of the outer shell and is vibration isolated from the outer shell through various damping shock absorbers. When the mesh frame body is lowered to the lower limit, the docking plug and the clamping sleeve are inserted into each other. The drive motor rotates the docking plug, which in turn rotates the clamping pin through the docking sleeve, causing the clamping sleeve and impact blades to rotate, impacting and agitating the polyester short fiber flocs. At the same time, the output end of the drive motor is vibration isolated from the cleaning cylinder through a rubber pad, reducing the impact of the vibration of the outer shell and the cleaning cylinder on the drive motor. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0036] Figure 2 This is a schematic diagram of the main unit casing in this utility model;

[0037] Figure 3 This is a schematic diagram of the cylinder structure in this utility model;

[0038] Figure 4 This is a schematic diagram of the material mesh frame in this utility model;

[0039] Figure 5 This is a schematic diagram of the material mesh frame portion in this utility model.

[0040] In the diagram: 1. Main unit casing; 101. Casing body; 102. Control panel; 103. Ultrasonic generator; 104. Electric actuator; 105. Connecting rod; 106. Auxiliary guide rod; 107. Hook; 2. Cylinder structure; 201. Cleaning cylinder; 202. Transducer; 203. Base; 204. Rubber pad; 205. Sealing bushing; 206. Drive motor; 207. Connecting plug; 208. Damping shock absorber rod; 209. Base plate; 3. Material mesh frame; 301. Hanger; 302. Mesh frame body; 303. Base plate; 304. Connecting sleeve; 305. Locking post; 306. Locking sleeve; 307. Impact blade; 308. Locking bolt. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Please see Figure 1-5 In this embodiment of the present invention, an ultrasonic cleaning device includes a main housing 1, a cylinder structure 2, and a material mesh frame 3. The main housing 1 includes a housing body 101. The cylinder structure 2 is fixedly snapped into the inside of the housing body 101. The material mesh frame 3 is suspended inside the cylinder structure 2. The material mesh frame 3 includes a mesh frame body 302. A base plate 303 is embedded in the middle of the bottom side of the mesh frame body 302. A docking sleeve 304 is rotatably installed inside the base plate 303. A locking post 305 is fixedly installed on the upper side of the docking sleeve 304. A locking sleeve 306 is sleeved on the side surface of the locking post 305. Impact blades 307 are fixedly installed on the side surface of the locking sleeve 306 in a ring-shaped, equidistant arrangement.

[0043] Specifically, the cleaning agent is first poured into the cylinder structure 2. Then, the polyester short fiber clumps to be cleaned are placed inside the mesh frame body 302 and suspended in the cleaning agent inside the cylinder structure 2 for ultrasonic cleaning. At the same time, the clamping post 305 rotates inside the mesh frame body 302, and the clamping sleeve 306 drives each impact blade 307 to make a circular motion, continuously agitating the polyester short fiber clumps inside the impact mesh frame body 302, breaking up the clumps so that the polyester short fibers can be fully cleaned by ultrasonic cleaning. At the same time, it prevents the clumps from obstructing the impurities and dirt particles separated by internal vibration from being discharged normally, effectively improving the cleaning effect. The clamping post 305 and the clamping sleeve 306 are designed as clamping sleeve structures for easy disassembly and assembly. Combined with the regular rounded rectangular impact blades 307, it is convenient to directly peel off the entangled polyester short fibers during cleaning.

[0044] Example 1

[0045] like Figure 2-3 As shown, in this embodiment, the main unit housing 1 also includes a control panel 102 and an ultrasonic generator 103. The control panel 102 is fixedly installed on the upper edge of the front surface of the housing body 101; the ultrasonic generator 103 is fixedly installed on the front edge of the inner bottom of the housing body 101; the cylinder structure 2 includes a cleaning cylinder 201, a transducer 202, a base 203, and a rubber pad 204. The upper edge of the cleaning cylinder 201 is fixedly connected to the upper opening of the housing body 101; the transducer 202 is fixedly installed at the four corners of the bottom of the cleaning cylinder 201, and the transducer 202 is electrically connected to the ultrasonic generator 103 through wires; the base 203 is fixedly installed in the middle of the inner side of the cleaning cylinder 201; the rubber pad 204 is inserted into the middle of the base 203.

[0046] In this embodiment, the entire device is controlled by the control panel 102. During normal operation, the ultrasonic generator 103 emits an ultrasonic signal, which is then converted into mechanical vibration by the transducer 202 and transmitted into the cleaning agent through the cleaning tank 201 for ultrasonic cleaning.

[0047] like Figure 1 , 2 As shown in Figure 4, in this embodiment, the main housing 1 also includes an electric actuator 104, a connecting rod 105, an auxiliary guide rod 106, and a hook 107. The electric actuator 104 is embedded in the two sides of the upper surface of the housing body 101. The middle part of the connecting rod 105 is fixedly connected to the output end of the electric actuator 104. The auxiliary guide rod 106 is fixedly installed at both ends of the bottom side of the connecting rod 105, and the auxiliary guide rod 106 is slidably sleeved with the housing body 101. The hook 107 is fixedly installed at both ends of one side of the connecting rod 105. The material mesh frame 3 also includes a hanger 301 and a locking bolt 308. The hanger 301 is fixedly installed on the upper edge of the mesh frame body 302. The locking bolt 308 is screwed into the upper end of the locking post 305.

[0048] In practice, the two sides of the hanger 301 are hooked to the hook 107 to suspend the main body of the mesh frame 302. The electric actuator 104 pushes the connecting rod 105 to move up and down. With the assistance of the auxiliary guide rod 106, the hook 107 moves up and down, thereby controlling the main body of the mesh frame 302 to be immersed in the cleaning agent or lifted out of the cleaning tank 201.

[0049] Example 2

[0050] Based on Embodiment 1, in order to supplement the power source for the rotation of the ferrule 306 and the impact blade 307, which were not mentioned in Embodiment 1.

[0051] like Figure 2-5As shown, in this embodiment, the cylinder structure 2 further includes a sealing bushing 205, a drive motor 206, a docking plug 207, a damping shock absorber 208, and a base plate 209. The sealing bushing 205 is fixedly inserted into the middle of the rubber pad 204; the upper side of the drive motor 206 is fixedly connected to the lower end of the sealing bushing 205, and the output end of the drive motor 206 is rotatably inserted into the sealing bushing 205; the docking plug 207 is fixedly connected to the output end of the drive motor 206; the damping shock absorber 208 is arranged in a ring at equal angles and fixedly installed on the bottom edge of the drive motor 206; the base plate 209 is fixedly installed on the inner bottom of the outer shell body 101, and the upper edge of the base plate 209 is fixedly connected to the lower end of the damping shock absorber 208.

[0052] In practice, the drive motor 206 is installed at the bottom of the outer shell 101 and is vibration isolated from the outer shell 101 by various damping shock absorbers 208. When the mesh frame 302 is lowered to the lower limit, the docking plug 207 and the clamping sleeve 306 are inserted into each other. The drive motor 206 rotates the docking plug 207, which in turn rotates the clamping post 305 through the docking sleeve 304, causing the clamping sleeve 306 and the impact blade 307 to rotate, thereby impacting and agitating the polyester short fiber clumps. At the same time, the output end of the drive motor 206 is vibration isolated from the cleaning tank 201 by the rubber pad 204, reducing the impact of the vibration of the outer shell 101 and the cleaning tank 201 on the drive motor 206.

[0053] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0054] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An ultrasonic cleaning device, characterized in that, include: The main unit casing (1) includes a casing body (101); Cylinder structure (2), wherein the cylinder structure (2) is fixedly snapped into the inside of the outer shell body (101); Material mesh frame (3), the material mesh frame (3) is suspended inside the cylinder structure (2), the material mesh frame (3) includes a mesh frame body (302), a base plate (303) is embedded in the middle of the bottom side of the mesh frame body (302), a docking sleeve (304) is rotatably installed inside the base plate (303), a locking post (305) is fixedly installed on the upper side of the docking sleeve (304), a sleeve (306) is sleeved on the side surface of the locking post (305), and impact blades (307) are fixedly installed in a ring at equal angles on the side surface of the sleeve (306).

2. The ultrasonic cleaning equipment according to claim 1, characterized in that, The main unit casing (1) also includes: Control panel (102), the control panel (102) is fixedly installed on the upper edge of the front surface of the housing body (101); An ultrasonic generator (103) is fixedly installed on the front edge of the inner bottom of the outer casing (101).

3. The ultrasonic cleaning equipment according to claim 2, characterized in that, The main unit casing (1) also includes: Electric actuator (104), the electric actuator (104) is embedded in the two edges of the upper surface of the outer shell body (101); Link (105), the middle part of which is fixedly connected to the output end of electric actuator (104); An auxiliary guide rod (106) is fixedly installed at both ends of the bottom side of the connecting rod (105), and the auxiliary guide rod (106) is slidably sleeved with the outer shell body (101); The hook (107) is fixedly installed on both ends of one side of the connecting rod (105).

4. The ultrasonic cleaning equipment according to claim 3, characterized in that, The cylinder structure (2) includes: A cleaning tank (201) is fixedly connected to the opening on the outer shell body (101) at its upper edge. A transducer (202) is fixedly installed at the four corners of the bottom of the cleaning tank (201). The transducer (202) is electrically connected to the ultrasonic generator (103) via wires. A base (203) is fixedly installed in the middle of the inner side of the cleaning tank (201); A rubber pad (204) is inserted and installed in the middle of the base (203).

5. The ultrasonic cleaning equipment according to claim 4, characterized in that, The cylinder structure (2) also includes: A sealing bushing (205) is fixedly inserted into the middle of a rubber pad (204); A drive motor (206) is fixedly connected to the lower end of a sealing bushing (205) on its upper side, and the output end of the drive motor (206) is rotatably inserted into the sealing bushing (205). A docking plug (207) is fixedly connected to the output end of the drive motor (206); Damping shock absorber (208), the damping shock absorber (208) is arranged in a ring at equal angles and fixedly installed on the bottom edge of the drive motor (206); The substrate (209) is fixedly installed on the inner bottom of the outer shell body (101), and the upper edge of the substrate (209) is fixedly connected to the lower end of the damping shock absorber (208).

6. The ultrasonic cleaning equipment according to claim 5, characterized in that, The material frame (3) also includes: Hanger (301), which is fixedly installed on the upper edge of the frame body (302); A locking bolt (308) is screwed into the upper end of a locking post (305).