A flocked cloth pattern pressing apparatus

Abstract

The utility model relates to the technical field of brocade processing equipment, concretely to a kind of breathable brocade pattern pressing equipment, including pressing equipment, processing tank and the cavity located below in processing table are equipped, positioning bracket is symmetrically arranged in cavity, positioning bracket is slidably connected with cavity and is equipped with tensioning roller, limiting roller is equipped at the both ends of cavity, positioning bracket is articulated with disc through support rod, pull rod, and disc rotates to adjust positioning bracket sliding with processing table lower end motor drive, realize cloth tensioning, lifting assembly is equipped on the upper end of processing table, and it is connected pressure rod in processing tank through lifting rod, pressure rod is the cylindrical structure with anti-skid pattern, equipment is driven disc linkage positioning bracket and tensioning roller with motor, realize cloth dynamic tensioning, cooperate lifting assembly and pressure rod pressing, solve the problem that traditional equipment cloth is easily wrinkled, improve pattern pressing quality, applicable to different thickness breathable brocade processing.

Description

Technical Field

[0001] This utility model relates to the technical field of flocked fabric processing equipment, specifically a breathable flocked fabric pattern pressing device. Background Technology

[0002] Breathable flocked fabric is a functional fabric that combines the texture of a flocked surface with air circulation by optimizing the base fabric, flocking process, or post-treatment techniques, based on traditional flocked fabric. The texture on flocked fabric is mostly created by pressing a patterned template onto the fabric using equipment.

[0003] Most existing pattern pressing equipment involves laying the flocked fabric flat on the pressing table. The pressing table itself has a simple structure, and the flocked fabric lacks a tensioning structure, which can cause wrinkles to appear on the flocked fabric during the pressing process, thus reducing the pressing quality of the flocked fabric. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a breathable flocked fabric pattern pressing device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a breathable flocked fabric pattern pressing device, including a pressing device, wherein the pressing device is provided with a processing groove and a cavity, and the cavity is located below the processing groove;

[0006] A processing table is fixedly installed at the bottom of the processing tank;

[0007] Two positioning frames are symmetrically arranged inside the cavity, and the positioning frames are slidably connected to the cavity. Tensioning rollers are provided on the positioning frames, and the two ends of the tensioning rollers are rotatably connected to the positioning frames. Limiting rollers are provided at both ends of the cavity, and the limiting rollers are located above the tensioning rollers and are rotatably connected to the pressing equipment at both ends. The middle part of the positioning frame is provided with a support rod located inside the cavity. A motor is provided at the lower end of the pressing equipment. A disc is provided inside the cavity, and two pull rods are symmetrically arranged on both sides of the disc. One end of the pull rod is hinged to the disc, and the other end is hinged to the inner end of the support rod.

[0008] Furthermore, an improvement of this utility model is that an observation window is provided on the front side of the pressing device.

[0009] To improve the stability of breathable flocked fabric during processing, the present invention includes the following improvements: two lifting components are symmetrically arranged at the upper end of the pressing device, two pressure rods are symmetrically arranged inside the processing groove, the pressure rods are located at both ends of the processing table, and the output end of the lifting components is provided with a lifting rod connecting the pressure rods. The pressure rods are cylindrical structures and have anti-slip textures on their outer walls.

[0010] Furthermore, an improvement of this utility model is that both ends of the processing table are curved surfaces.

[0011] To improve the stability of the positioning frame during use, the present invention includes the following improvements: multiple guide grooves are symmetrically arranged at both ends of the cavity, and guide blocks that are slidably connected to the guide grooves are provided on both sides of the positioning frame.

[0012] Furthermore, the present invention includes the following improvements: a second cylindrical block is provided on the periphery of the disc, a first cylindrical block is provided at the inner end of the support rod, and the two ends of the pull rod are respectively hinged to the second cylindrical block and the first cylindrical block.

[0013] Furthermore, the improvements of this utility model include that the two ends of the limiting roller are rotatably connected to the pressing equipment via bearings, and the two ends of the tensioning roller are rotatably connected to the positioning frame via bearings.

[0014] Compared with the prior art, this utility model provides a breathable flocked fabric pattern pressing device, which has the following beneficial effects:

[0015] This equipment achieves dynamic tension adjustment of the fabric through the linkage design of the positioning frame, tension roller and disc pull rod. Compared with the single support of the traditional pressing table, this structure can automatically adapt the tension according to the fabric thickness, so that the fabric maintains flatness during the pressing process and the clarity of the pattern pressing is significantly improved, effectively solving the problem of pattern deformation caused by relaxation in the existing technology. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This utility model Figure 1 Side view;

[0018] Figure 3 This is a schematic diagram of the installation structure of the limiting roller and the tensioning roller in this utility model;

[0019] Figure 4 This utility model Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;

[0020] Figure 5 This is an assembly drawing of the disc and the pull rod in this utility model;

[0021] In the diagram: 1. Pressing equipment; 2. Observation window; 3. Lifting assembly; 4. Press rod; 5. Processing groove; 6. Processing table; 7. Support frame; 8. Positioning roller; 9. First cylindrical block; 10. Cavity; 11. Limiting roller; 12. Positioning frame; 13. Tensioning roller; 14. Guide groove; 15. Motor; 16. Guide block; 17. Disc; 18. Tie rod; 19. Support rod; 20. Second cylindrical block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 The present invention provides a breathable flocked fabric pattern pressing device, including a pressing device 1, wherein the pressing device 1 is provided with a processing groove 5 and a cavity 10, and the cavity 10 is located below the processing groove 5.

[0024] A processing table 6 is fixedly installed at the bottom of the processing groove 5;

[0025] Two positioning frames 12 are symmetrically arranged inside the cavity 10. The positioning frames 12 are slidably connected to the cavity 10. Tensioning rollers 13 are provided on the positioning frames 12. The two ends of the tensioning rollers 13 are rotatably connected to the positioning frames 12. Limiting rollers 11 are provided at both ends of the cavity 10. The limiting rollers 11 are located above the tensioning rollers 13 and are rotatably connected to the pressing device 1 at both ends. The middle part of the positioning frame 12 is provided with a support rod 19 located inside the cavity 10. The lower end of the pressing device 1 is provided with a motor 15. The cavity 10 is provided with a disc 17. Two pull rods 18 are symmetrically arranged on both sides of the disc 17. One end of the pull rod 18 is hinged to the disc 17 and the other end is hinged to the inner end of the support rod 19.

[0026] The front side of the pressing device 1 is provided with an observation window 2, which makes it easy to observe the processing status at the processing table 6.

[0027] The disk 17 has a second cylindrical block 20 on its periphery, the support rod 19 has a first cylindrical block 9 at its inner end, and the two ends of the pull rod 18 are respectively hinged to the second cylindrical block 20 and the first cylindrical block 9.

[0028] The two ends of the limiting roller 11 are rotatably connected to the pressing device 1 via bearings, and the two ends of the tensioning roller 13 are rotatably connected to the positioning frame 12 via bearings.

[0029] Fabric feeding and initial tensioning:

[0030] The breathable flocked fabric is introduced into the processing table 6 inside the processing tank 5 during the conveying process.

[0031] During the conveying process, the fabric naturally comes into contact with the limiting rollers 11 at both ends of the cavity 10 and the tension rollers 13 on the positioning frame 12, and is intermittently conveyed between the two positioning rollers 8. The initial tension is formed by the support of the tension rollers 13, which prevents the fabric from slack and accumulating on the surface of the processing table 6.

[0032] Dynamic tension adjustment:

[0033] Multiple guide grooves 14 are symmetrically arranged at both ends of the cavity 10, and guide blocks 16 that are slidably connected to the guide grooves 14 are provided on both sides of the positioning frame 12.

[0034] The motor 15 at the lower end of the pressing device 1 is started, driving the disc 17 inside the cavity 10 to rotate. The pull rods 18 on both sides of the disc 17 pull the support rod 19 through a hinged structure, causing the symmetrically arranged positioning frames 12 to slide towards each other along the guide grooves 14 at both ends of the cavity 10. At this time, the tension rollers 13 on the positioning frames 12 contract towards the center of the cavity 10, applying uniform tension to the fabric on the processing table 6 and eliminating potential wrinkles. The cooperation between the guide grooves 14 and the guide blocks 16 ensures smooth sliding of the positioning frames 12 and avoids tension deviation.

[0035] Multi-dimensional limiting suppression:

[0036] Two lifting components 3 are symmetrically arranged at the upper end of the pressing device 1, and two pressure rods 4 are symmetrically arranged inside the processing groove 5. The pressure rods 4 are located at both ends of the processing table 6. The output end of the lifting component 3 is provided with a lifting rod that connects to the pressure rods 4. The pressure rods 4 are cylindrical structures and have anti-slip textures on their outer walls.

[0037] The two ends of the processing table 6 are curved surfaces.

[0038] After tensioning is completed, the lifting assembly 3 at the top of the pressing equipment 1 is activated. The lifting assembly 3 uses a cylinder to drive the pressure rod 4 in the processing groove 5 to press down to both ends of the processing table 6 via the lifting rod. The cylindrical structure and anti-slip texture design of the pressure rod 4 fits tightly against the fabric surface, forming a lateral limit. The arc design at both ends of the processing table 6 reduces friction damage to the fabric edges. Together with the longitudinal tensioning of the tensioning roller 13, a three-dimensional limiting system is constructed to provide a stable base for pattern pressing.

[0039] By adjusting the downward stroke of the lifting component 3, breathable flocked fabrics of different thicknesses can be adapted, suitable for everything from thin linings to thick decorative fabrics. The combination of the tension roller 13 and the limiting roller 11 does not damage the fabric's air pore structure, ensuring that the air circulation performance of the fabric is not affected after pressing, meeting the high-precision pattern processing needs of clothing, home furnishings and other fields.

[0040] Processing table 6 is made of Q235B carbon steel (chrome-plated for rust prevention).

[0041] Positioning bracket 12 is made of 6061 aluminum alloy (T6 heat treatment).

[0042] Tensioning roller 13 is made of 45# steel (with hard chrome plating).

[0043] Bearing: 6205 deep groove ball bearing.

[0044] The limiting roller 11 is made of 304 stainless steel.

[0045] Model 15: Stepper motor (42BYGH34-401A).

[0046] Disc 17: Material: HT200 cast iron.

[0047] Lifting component model 3: SC63×100 standard cylinder (Airtac).

[0048] The pressure bar 4 is made of 304 stainless steel.

[0049] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A breathable flocked fabric pattern pressing device, comprising pressing device (1), characterized in that: The pressing device (1) is provided with a processing groove (5) and a cavity (10), and the cavity (10) is located below the processing groove (5); A processing table (6) is fixedly installed at the bottom of the processing tank (5); Two positioning frames (12) are symmetrically arranged inside the cavity (10). The positioning frames (12) are slidably connected to the cavity (10). Tensioning rollers (13) are provided on the positioning frames (12). The two ends of the tensioning rollers (13) are rotatably connected to the positioning frames (12). Limiting rollers (11) are provided at both ends of the cavity (10). The limiting rollers (11) are located above the tensioning rollers (13) and are rotatably connected to the pressing equipment (1) at both ends. The middle part of the positioning frame (12) is provided with a support rod (19) located inside the cavity (10). The lower end of the pressing equipment (1) is provided with a motor (15). The cavity (10) is provided with a disc (17). Two pull rods (18) are symmetrically arranged on both sides of the disc (17). One end of the pull rod (18) is hinged to the disc (17), and the other end is hinged to the inner end of the support rod (19).

2. The breathable flocked fabric pattern pressing equipment according to claim 1, characterized in that: The pressing device (1) is provided with an observation window (2) on the front side.

3. The breathable flocked fabric pattern pressing equipment according to claim 2, characterized in that: Two lifting components (3) are symmetrically arranged at the upper end of the pressing device (1), and two pressure rods (4) are symmetrically arranged inside the processing groove (5). The pressure rods (4) are located at both ends of the processing table (6), and the output end of the lifting component (3) is provided with a lifting rod that connects to the pressure rods (4).

4. The breathable flocked fabric pattern pressing equipment according to claim 3, characterized in that: The pressure bar (4) is a cylindrical structure, and its outer wall is provided with anti-slip texture.

5. The breathable flocked fabric pattern pressing equipment according to claim 4, characterized in that: The two ends of the processing table (6) are curved surfaces.

6. The breathable flocked fabric pattern pressing equipment according to claim 5, characterized in that: Multiple guide grooves (14) are symmetrically arranged at both ends of the cavity (10), and guide blocks (16) that are slidably connected to the guide grooves (14) are provided on both sides of the positioning frame (12).

7. The breathable flocked fabric pattern pressing equipment according to claim 6, characterized in that: The disk (17) has a second cylindrical block (20) on its periphery, and the support rod (19) has a first cylindrical block (9) at its inner end. The two ends of the pull rod (18) are respectively hinged to the second cylindrical block (20) and the first cylindrical block (9).

8. The breathable flocked fabric pattern pressing equipment according to claim 7, characterized in that: The two ends of the limiting roller (11) are rotatably connected to the pressing device (1) through bearings, and the two ends of the tensioning roller (13) are rotatably connected to the positioning frame (12) through bearings.

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