Gas pipeline PE protection plate with good protection effect

Abstract

The utility model discloses a gas conveying pipeline PE protection board with good protection effect, which comprises a protection board main body, the protection board main body is a multilayer composite structure, and from outside to inside, it is protection layer, reinforcing layer, buffer layer and warning layer in proper order; the protection layer is made of high-strength wear-resistant modified polyethylene material, and the surface is provided with antiskid texture; copper-clad steel tracer line is embedded in the inside, the utility model relates to the technical field of PE protection board; the gas conveying pipeline PE protection board with good protection effect, the multilayer composite structure and the splicing fixed design greatly improves the protection reliability, the protection layer, the reinforcing layer and the buffer layer form a three-dimensional protection system, and different degrees of external force impact can be resisted; splicing groove and splicing convex ridge cooperate with sealing rubber strip to realize close splicing, and inverted "L" shape fixing hook ensures position stability, effectively avoids pipeline damage caused by external action, and provides continuous and stable protection for gas conveying.

Description

Technical Field

[0001] This utility model relates to the technical field of PE protection plates, specifically a PE protection plate for gas transmission pipelines with good protective effect. Background Technology

[0002] Currently, PE pipes are widely used in gas transmission due to their many advantages, but they have low strength and are easily damaged. Existing protective plates are mostly of a single structure, with weak protective capabilities, and cannot withstand the impact of construction machinery and excavation damage.

[0003] The splicing is mostly simple overlapping, which is prone to loosening and has poor sealing. Rainwater and soil seepage will accelerate corrosion. The fixing method is rudimentary, and it is easy to shift under ground settlement or external forces, thus losing its protective function. The warning function is insufficient, the markings are easily worn, and there is a lack of effective positioning methods. Accidental excavation and damage to pipelines during construction are frequent, seriously threatening the safety of gas transmission.

[0004] Therefore, this utility model provides a PE protection plate for gas transmission pipelines with good protective effect to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a PE protection plate for gas transmission pipelines with good protective effect, thus solving the above-mentioned problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a PE protective plate for gas transmission pipelines with good protective effect, comprising a protective plate body, wherein the protective plate body is a multi-layer composite structure, consisting of a protective layer, a reinforcing layer, a buffer layer, and a warning layer from the outside to the inside; the protective layer is made of high-strength wear-resistant modified polyethylene material, with anti-slip texture on the surface; the reinforcing layer is a composite material layer made of high-strength fiber fabric and thermosetting resin; the buffer layer is made of rubber or foam plastic; the warning layer is a polyethylene layer containing fluorescent agent, with warning signs on its surface and copper-clad steel tracer wires embedded inside.

[0007] Preferably, the protective plate body has splicing grooves and splicing protrusions on both sides along the length direction, the splicing grooves and splicing protrusions are adapted to each other, and the splicing grooves are provided with sealing strips.

[0008] Preferably, the bottom of the protective plate body is provided with multiple fixing hooks at intervals. The fixing hooks are inverted "L" shaped structures and are made of high-strength steel.

[0009] Preferably, both the protective layer and the buffer layer contain dispersed microcapsules, which are micron-sized capsules made of high-strength chemical corrosion-resistant materials and filled with a repair agent.

[0010] Preferably, the depth of the splicing groove is 3-5cm, the height of the splicing protrusion matches the depth of the splicing groove, and the end of the splicing protrusion is rounded.

[0011] Preferably, the number of fixing hooks is 4-8, which are evenly distributed along the length of the protective plate body, and the length of the fixing hooks is 8-12cm.

[0012] Beneficial effects

[0013] This utility model provides a PE protective plate for gas transmission pipelines with good protective effect. Compared with the prior art, it has the following advantages:

[0014] 1. This PE protective plate for gas transmission pipelines offers excellent protection. Its multi-layer composite structure and splicing and fixing design significantly improve the reliability of protection. The protective layer, reinforcement layer, and buffer layer form a three-dimensional protection system that can withstand external impacts of varying degrees. The splicing groove and splicing protrusion, together with the sealing strip, achieve a tight splicing. The inverted "L"-shaped fixing hook ensures stable positioning, effectively preventing pipeline damage caused by external forces and providing continuous and stable protection for gas transmission.

[0015] 2. This PE protection plate for gas transmission pipelines offers excellent protection. The fluorescent markings and tracer lines on the warning layer enhance warning and positioning accuracy, reducing misoperation. The microcapsules can automatically repair minor damage, extending the service life of the protection plate and reducing the number of replacements. This reduces maintenance costs and avoids safety accidents caused by protection failure. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a perspective view of the external structure of this utility model;

[0018] Figure 2 This is a three-dimensional view of the bottom structure of this utility model;

[0019] Figure 3 This is a cross-sectional view of the internal structure of this utility model.

[0020] In the diagram: 1. Protective plate body; 11. Protective layer; 12. Reinforcing layer; 13. Buffer layer; 14. Warning layer; 2. Splicing groove; 3. Splicing protrusion; 4. Warning sign; 5. Fixing hook. Detailed Implementation

[0021] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0022] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0023] Reference Figures 1 to 3 This application provides a PE protective plate for gas transmission pipelines with good protective effect, including a protective plate body 1. The protective plate body 1 has a multi-layer composite structure, consisting of a protective layer 11, a reinforcing layer 12, a buffer layer 13, and a warning layer 14 from the outside to the inside. The protective layer 11 is made of high-strength wear-resistant modified polyethylene material and has an anti-slip texture on the surface. The reinforcing layer 12 is a composite material layer made of high-strength fiber fabric and thermosetting resin. The buffer layer 13 is made of rubber or foam plastic. The warning layer 14 is a polyethylene layer containing fluorescent agent, with a warning mark 4 on its surface and a copper-clad steel tracer wire embedded inside.

[0024] The protective panel body 1 has splicing grooves 2 and splicing protrusions 3 on both sides along its length. The splicing grooves 2 and splicing protrusions 3 are adapted to each other, and the splicing grooves 2 are equipped with sealing strips. Multiple fixing hooks 5 are spaced apart at the bottom of the protective panel body 1. The fixing hooks 5 have an inverted "L" shape and are made of high-strength steel. Microcapsules are dispersed within the protective layer 11 and the buffer layer 13. The microcapsules are micron-sized capsules made of high-strength chemical corrosion-resistant material and filled with a repair agent. The depth of the splicing grooves 2 is 3-5 cm, and the height of the splicing protrusions 3 matches the depth of the splicing grooves 2. The ends of the splicing protrusions 3 are rounded. There are 4-8 fixing hooks 5, evenly distributed along the length of the protective panel body 1. The length of the fixing hooks 5 is 8-12 cm.

[0025] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0026] Working principle: The PE protective plate for gas transmission pipelines achieves its protective function through the synergistic effect of its multi-layer composite structure. When external friction or mechanical impact occurs, the outermost protective layer 11 is the first to be affected. The protective layer 11 is made of high-strength wear-resistant modified polyethylene material, which has a compact molecular structure and good toughness, effectively resisting the scratches and impacts of external objects. The anti-slip texture on the surface increases the friction with the outside world. When faced with the movement of construction machinery or the contact of digging tools, it reduces the relative sliding between the protective plate and external objects, reduces the heat and wear generated by friction, and thus protects the inner structure.

[0027] The reinforcing layer 12 is composed of high-strength fiber fabric and thermosetting resin. The high-strength fiber fabric, such as glass fiber and carbon fiber, has extremely high tensile strength and plays a supporting role in the composite structure. The thermosetting resin fills the gaps in the fiber fabric and, after curing, tightly bonds the fibers together to form a whole. When the protective plate is subjected to heavy pressure from above or squeezing force from the side, the reinforcing layer 12 can, with its high strength characteristics, evenly distribute the external force to the entire protective plate body 1, preventing excessive local stress from causing structural damage and effectively improving the overall rigidity and load-bearing capacity of the protective plate.

[0028] The rubber or foam material of the buffer layer 13 has excellent elasticity. When the impact force breaks through the protective layer 11 and reaches the buffer layer 13, the chain segment structure between the rubber or foam molecules can be displaced and deformed under the action of external force. This deformation process absorbs a large amount of impact energy and converts the impact force into intermolecular internal stress. For example, when subjected to an instantaneous impact, the rubber molecular chain will be stretched and twisted, and the bubble structure of the foam will be compressed, thereby dispersing and consuming the impact energy, greatly reducing the impact force transmitted to the inner warning layer 14 and the gas transmission pipeline, and preventing the pipeline from rupturing due to impact.

[0029] During the splicing process, the splicing groove 2 and the splicing protrusion 3 play a crucial role. The dimensions of the splicing groove 2 and the splicing protrusion 3 are precisely matched. When two adjacent protective plates are spliced, the splicing protrusion 3 can be tightly embedded in the splicing groove 2 to achieve precise alignment. The sealing strips installed in the splicing groove 2 are mostly made of rubber materials with good flexibility and adhesion. After the splicing protrusion 3 is inserted, the sealing strips are squeezed and deformed, filling the tiny gaps at the splicing part and forming a sealing barrier. This effectively prevents external moisture, dirt, and corrosive substances from entering the interior of the protective plate through the splicing point, avoiding damage to the internal structure due to moisture and corrosion, and ensuring the long-term stability and sealing of the splicing part of the protective plate.

[0030] The fixing hook 5 adopts an inverted "L" shape and is made of high-strength steel. During installation, one end of the fixing hook 5 is inserted into the foundation structure around the pipeline, such as soil or concrete base. Due to the special shape of the fixing hook 5, its horizontal part can hook the bottom of the foundation structure. When the protective plate is subjected to external force attempting to displace it, the fixing hook 5 will be subjected to an upward pull. The high-strength steel ensures that the fixing hook 5 will not easily deform or break, and can firmly resist the pull, stably fixing the protective plate above the pipeline. This prevents the protective plate from shifting due to ground settlement, external impact, or other factors, and continuously provides reliable protection for the gas transmission pipeline.

[0031] The fluorescent polyethylene layer of warning layer 14 absorbs weak light from the surrounding environment in low-light conditions and converts it into visible light, making the warning sign 4 on the surface of warning layer 14 more conspicuous and easily noticed by construction workers or other operators. This provides a direct visual warning, reminding them that there is a gas pipeline below and prohibiting any unauthorized digging or operations that may damage the pipeline. The copper-clad steel tracer wire embedded inside has good conductivity and can emit electromagnetic waves of a specific frequency through electromagnetic induction detection equipment on the ground. When the electromagnetic waves encounter the copper-clad steel tracer wire, an induced current is generated in the tracer wire, which in turn forms a secondary electromagnetic field that is captured by the detection equipment. This allows for precise determination of the location of the protective plate and the gas pipeline below, greatly improving the accuracy and convenience of pipeline positioning.

[0032] The microcapsules dispersed within the protective layer 11 and buffer layer 13 are made of high-strength, chemically resistant materials. When the protective layer 11 or buffer layer 13 is subjected to minor external forces during use and develops microcracks, the microcapsules at the cracks will rupture due to stress such as compression and tension. The repair agent filled inside the microcapsules, such as epoxy resin adhesive, will be released after rupture, react with the surrounding materials, solidify at the cracks, fill the microcracks, restore the integrity and protective performance of the protective plate, effectively extend the service life of the protective plate, and reduce the risk of further damage caused by failure to repair minor damage in time.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gas pipeline PE protection plate with good protection effect, characterized in that, The protective plate body (1) is a multi-layer composite structure, consisting of a protective layer (11), a reinforcing layer (12), a buffer layer (13), and a warning layer (14) from the outside to the inside. The protective layer (11) is made of high-strength wear-resistant modified polyethylene material and has anti-slip texture on its surface. The reinforcing layer (12) is a composite material layer made of high-strength fiber fabric and thermosetting resin. The buffer layer (13) is made of rubber or foam plastic. The warning layer (14) is a polyethylene layer containing fluorescent agent, with a warning sign (4) on its surface and a copper-clad steel tracer line embedded inside.

2. The PE protection plate for gas transmission pipelines according to claim 1, characterized in that, The protective plate body (1) has splicing grooves (2) and splicing protrusions (3) on both sides along the length direction. The splicing grooves (2) and splicing protrusions (3) are adapted to each other, and the splicing grooves (2) are provided with sealing strips.

3. The PE protection plate for gas transmission pipelines according to claim 1, characterized in that, The bottom of the protective plate body (1) is provided with multiple fixing hooks (5) spaced apart. The fixing hooks (5) are inverted "L" shaped structures and are made of high-strength steel.

4. The PE protection plate for gas transmission pipelines according to claim 1, characterized in that, Both the protective layer (11) and the buffer layer (13) contain dispersed microcapsules, which are micron-sized capsules made of high-strength chemical corrosion-resistant materials and filled with a repair agent.

5. The PE protection plate for gas transmission pipelines according to claim 2, characterized in that, The depth of the splicing groove (2) is 3-5cm, the height of the splicing protrusion (3) matches the depth of the splicing groove (2), and the end of the splicing protrusion (3) is rounded.

6. The PE protection plate for gas transmission pipelines according to claim 3, characterized in that, The number of fixing hooks (5) is 4-8, and they are evenly distributed along the length of the main body (1) of the protective plate. The length of the fixing hooks (5) is 8-12cm.

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