A special-shaped transmission device for an energy-saving roller kiln

Abstract

The utility model discloses a special-shaped transmission device for energy -conserving roller -way kiln, including base, the inner wall between base is rotatably connected with a plurality of guide rollers, and the one side of base is provided with transmission assembly, and transmission assembly is used for driving a plurality of guide rollers to rotate, and the outside of a plurality of guide rollers all are fixedly connected with protruding flange, and the inner wall between base is fixedly connected with two slide rods, and two slide rods are slidably connected with two limit plates. The utility model discloses two telescopic electric cylinders promote two limit plates and move in the outside of two slide rods, thereby adjusting the conveying channel of special-shaped material, avoids the problem of causing material blockage and plugging to material deviation route, and then transmission assembly drives a plurality of guide rollers and rotates between the inner wall of base, realizes the effective conveying of special-shaped material, and simultaneously, through the rotation of the protruding flange set along with the guide roller, the material is pushed, not only improves the conveying efficiency and quality of material, but also effectively prolongs the service life of transmission device.

Description

Technical Field

[0001] This utility model relates to the field of energy-saving roller kiln technology, specifically to a special-shaped transmission device for energy-saving roller kilns. Background Technology

[0002] Energy-saving roller kilns are industrial kilns that reduce energy consumption through technological improvements and optimized design based on traditional roller kilns. Their core function is to improve thermal efficiency and reduce heat loss, thereby achieving energy conservation. Common energy-saving measures include using new insulation materials, optimizing the combustion system, recovering and utilizing waste heat, and precisely controlling the temperature distribution inside the kiln. Energy-saving roller kilns are widely used in industries such as ceramics and building materials, and are an important technological means to promote green production and sustainable development.

[0003] In current energy-saving roller kilns, simple transmission devices are usually used for material conveying. However, existing transmission devices are prone to jamming and material accumulation when conveying irregularly shaped materials, which not only affects the service life of the transmission device, but also reduces the material conveying efficiency and quality. To solve the above problems, we propose an irregularly shaped transmission device for energy-saving roller kilns. Utility Model Content

[0004] The purpose of this invention is to provide a non-standard transmission device for energy-saving roller kilns, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an irregularly shaped transmission device for an energy-saving roller kiln, comprising a base, multiple guide rollers rotatably connected between the inner walls of the base, a transmission assembly provided on one side of the base for driving the multiple guide rollers to rotate, protrusions fixedly connected to the outer sides of the multiple guide rollers, two sliding rods fixedly connected between the inner walls of the base, two limiting plates slidably connected between the two sliding rods, a first upright plate and a second upright plate fixedly connected to the bottom of the base, a pad slidably connected between the first upright plate and the second upright plate, a lifting assembly provided on one side of the first upright plate and the second upright plate for driving the pad to move, and two moving wheels provided at the bottom of the first upright plate and the second upright plate.

[0006] As a further preferred embodiment of this technical solution, telescopic electric cylinders are fixedly installed on both sides of the base, and the output ends of the two telescopic electric cylinders extend into the interior of the base and are respectively fixedly connected to the two limiting plates.

[0007] As a further preferred embodiment of this technical solution, the transmission assembly includes a mounting plate and an auxiliary plate, both of which are fixedly connected to one side of the base. A worm gear is rotatably connected between the mounting plate and the auxiliary plate. One end of each of the plurality of guide rollers extends to the outside of the base and is fixedly connected to a worm wheel. Each of the plurality of worm wheels meshes with the worm gear.

[0008] As a further preferred embodiment of this technical solution, a drive motor is fixedly installed on one side of the mounting plate, and the output end of the drive motor passes through the mounting plate and is fixedly connected to the worm gear.

[0009] As a further preferred embodiment of this technical solution, the lifting assembly includes a lifting groove and a guide groove, which are respectively opened on one side of the first upright plate and the second upright plate. The lifting groove and the guide groove pass through the first upright plate and the second upright plate respectively. A threaded rod is rotatably connected between the inner walls of the lifting groove, and a lifting block is threadedly connected to the outer side of the threaded rod. One side of the lifting block is fixedly connected to a pad block.

[0010] As a further preferred embodiment of this technical solution, a guide rod is fixedly connected between the inner walls of the guide groove, a guide block is slidably connected to the outer side of the guide rod, and one side of the guide block is fixedly connected to a pad.

[0011] As a further preferred embodiment of this technical solution, a lifting motor is fixedly installed at the bottom of the first upright plate, and the output end of the lifting motor extends into the interior of the lifting groove and is fixedly connected to the threaded rod.

[0012] This utility model provides an irregularly shaped transmission device for energy-saving roller kilns, which has the following beneficial effects:

[0013] (1) This utility model uses two telescopic electric cylinders to push two limiting plates to move outside the two slide rods, thereby adjusting the conveying channel of irregular materials and avoiding the problem of material jamming and blockage caused by the material deviating from the route. Then, the transmission component drives multiple guide rollers to rotate between the inner walls of the base to realize the effective conveying of irregular materials. At the same time, the set protrusions push the material with the rotation of the guide rollers, which not only improves the conveying efficiency and quality of the material, but also effectively extends the service life of the transmission device.

[0014] (2) The present invention uses movable wheels to facilitate the movement and adjustment of the transmission device. In addition, the lifting component drives the pad to move between the first and second upright plates. This not only fixes the transmission device, but also adjusts the height of the transmission device, thereby ensuring the material conveying effect and significantly improving the flexibility of the transmission device. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a three-dimensional side view of the present invention;

[0017] Figure 3 This is a schematic diagram of the base structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the pad structure of this utility model;

[0019] In the diagram: 1. Base; 2. Slide rod; 3. Guide roller; 4. Protrusion; 5. Telescopic electric cylinder; 6. Limiting plate; 7. First upright plate; 8. Second upright plate; 9. Pad block; 10. Worm gear; 11. Mounting plate; 12. Auxiliary plate; 13. Worm gear; 14. Drive motor; 15. Lifting groove; 16. Threaded rod; 17. Lifting motor; 18. Moving wheel; 19. Guide groove; 20. Guide rod; 21. Lifting block; 22. Guide block. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0021] This utility model provides a technical solution: such as Figures 1-4 As shown in this embodiment, an irregularly shaped transmission device for an energy-saving roller kiln includes a base 1. Multiple guide rollers 3 are rotatably connected between the inner walls of the base 1. A transmission assembly is provided on one side of the base 1 to drive the multiple guide rollers 3 to rotate. Protrusions 4 are fixedly connected to the outer sides of the multiple guide rollers 3. Two sliding rods 2 are fixedly connected between the inner walls of the base 1. Two limiting plates 6 are slidably connected between the two sliding rods 2. A first upright plate 7 and a second upright plate 8 are fixedly connected to the bottom of the base 1. A pad 9 is slidably connected between the first upright plate 7 and the second upright plate 8. A lifting assembly is provided on one side of the first upright plate 7 and the second upright plate 8 to drive the pad 9 to move. Two moving wheels 18 are provided at the bottom of the first upright plate 7 and the second upright plate 8. Telescopic electric cylinders 5 are fixedly installed on both sides of the base 1. The output ends of the two telescopic electric cylinders 5 extend into the interior of the base 1 and are fixedly connected to the two limiting plates 6 respectively.

[0022] When processing materials in an energy-saving roller kiln, the transmission device is first moved to the feeding area by four movable wheels 18. Then, the lifting component drives the pad 9 to move between the first vertical plate 7 and the second vertical plate 8, so that the pad 9 contacts the ground. At the same time, the height of the base 1 can be further adjusted according to the height of the external kiln body to facilitate the docking of the transmission device with the external kiln body. Subsequently, the device can be connected to an external power source and powered on according to the specifications of the irregularly shaped materials. Then, the controller is used to start two telescopic electric cylinders 5. The two telescopic electric cylinders 5 will push two limit plates 6 to move outside the two slide rods 2, thereby adjusting the material conveying channel and preventing the material from deviating from the conveying route and causing material blockage and jamming. Next, the transmission component drives multiple guide rollers 3 to rotate between the inner walls of the base 1. At the same time, the set protrusions 4 rotate with the guide rollers 3 to smoothly convey the irregularly shaped materials.

[0023] After the material processing is completed, the pad 9 can be driven again by the lifting component to move between the first vertical plate 7 and the second vertical plate 8, so that the pad 9 is away from the ground. Finally, the transmission device is removed by the four moving wheels 18 for easy maintenance and subsequent use, thereby improving the performance of the irregular transmission device.

[0024] like Figures 1-4 As shown, the transmission assembly includes a mounting plate 11 and an auxiliary plate 12. Both the mounting plate 11 and the auxiliary plate 12 are fixedly connected to one side of the base 1. A worm gear 13 is rotatably connected between the mounting plate 11 and the auxiliary plate 12. One end of each of the multiple guide rollers 3 extends to the outside of the base 1 and is fixedly connected to a worm wheel 10. The multiple worm wheels 10 mesh with the worm gear 13. A transmission motor 14 is fixedly mounted on one side of the mounting plate 11. The output end of the transmission motor 14 passes through the mounting plate 11 and is fixedly connected to the worm gear 13.

[0025] The worm gear 13 is driven by the drive motor 14 to rotate between the mounting plate 11 and the auxiliary plate 12. Then, through the meshing between the worm gear 13 and multiple worm wheels 10, multiple guide rollers 3 are driven to rotate between the inner walls of the base 1, thereby improving the conveying efficiency of the irregular-shaped transmission device.

[0026] like Figures 1-4As shown, the lifting assembly includes a lifting groove 15 and a guide groove 19. The lifting groove 15 and the guide groove 19 are respectively opened on one side of the first upright plate 7 and the second upright plate 8. The lifting groove 15 and the guide groove 19 pass through the first upright plate 7 and the second upright plate 8 respectively. A threaded rod 16 is rotatably connected between the inner walls of the lifting groove 15. A lifting block 21 is threadedly connected to the outer side of the threaded rod 16. One side of the lifting block 21 is fixedly connected to the pad block 9. A guide rod 20 is fixedly connected between the inner walls of the guide groove 19. A guide block 22 is slidably connected to the outer side of the guide rod 20. One side of the guide block 22 is fixedly connected to the pad block 9. A lifting motor 17 is fixedly installed at the bottom of the first upright plate 7. The output end of the lifting motor 17 extends into the interior of the lifting groove 15 and is fixedly connected to the threaded rod 16.

[0027] The threaded rod 16 is driven by the lifting motor 17 to rotate between the inner walls of the lifting groove 15, thereby moving the lifting block 21. At the same time, the guide block 22, which moves on the guide rod 20 inside the guide groove 19, drives the pad block 9 to move between the first vertical plate 7 and the second vertical plate 8, thereby improving the flexibility of the irregular transmission device.

[0028] This utility model provides an irregularly shaped transmission device for an energy-saving roller kiln. The specific working principle is as follows: When processing materials in the energy-saving roller kiln, the transmission device is first moved to the feeding area by four movable wheels 18. Then, the device is connected to an external power source and powered on. The controller then starts the lifting motor 17, which drives the threaded rod 16 to rotate between the inner walls of the lifting groove 15, thus moving the lifting block 21. Simultaneously, the guide block 22, which moves on the guide rod 20 inside the guide groove 19, drives the pad block 9 to move between the first vertical plate 7 and the second vertical plate 8, causing the pad block 9 to contact the ground. Meanwhile, according to the external kiln... The height of the body can be further adjusted to allow the transmission device to be connected to the external kiln body. Then, according to the specifications of the irregularly shaped material, the two telescopic electric cylinders 5 push the two limit plates 6 to move outside the two slide rods 2, thereby adjusting the material conveying channel and preventing the material from deviating from the conveying route and causing material blockage and jamming. Then, the drive motor 14 drives the worm gear 13 to rotate between the mounting plate 11 and the auxiliary plate 12. Then, through the meshing cooperation between the worm gear 13 and multiple worm wheels 10, multiple guide rollers 3 are driven to rotate between the inner walls of the base 1. At the same time, the set protrusions 4 rotate with the guide rollers 3 to smoothly convey the irregularly shaped material.

[0029] After the material processing is completed, the threaded rod 16 can be driven to rotate between the inner walls of the lifting groove 15 by the lifting motor 17, so that the lifting block 21 can be moved. At the same time, the guide block 22, which moves on the guide rod 20 inside the guide groove 19, drives the pad 9 to move between the first vertical plate 7 and the second vertical plate 8, so that the pad 9 is away from the ground. Finally, the transmission device is removed by the four moving wheels 18 for maintenance and subsequent use, thus completing the use of the irregular transmission device.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A special-shaped transmission device for energy-saving roller kilns, comprising a base (1), characterized in that: Multiple guide rollers (3) are rotatably connected between the inner walls of the base (1). A transmission assembly is provided on one side of the base (1) to drive the multiple guide rollers (3) to rotate. Protrusions (4) are fixedly connected to the outer sides of the multiple guide rollers (3). Two slide rods (2) are fixedly connected between the inner walls of the base (1). Two limiting plates (6) are slidably connected between the two slide rods (2). A first upright plate (7) and a second upright plate (8) are fixedly connected to the bottom of the base (1). A pad (9) is slidably connected between the first upright plate (7) and the second upright plate (8). A lifting assembly is provided on one side of the first upright plate (7) and the second upright plate (8) to drive the pad (9) to move. Two moving wheels (18) are provided at the bottom of the first upright plate (7) and the second upright plate (8).

2. The irregularly shaped transmission device for an energy-saving roller kiln according to claim 1, characterized in that: Telescopic electric cylinders (5) are fixedly installed on both sides of the base (1). The output ends of the two telescopic electric cylinders (5) extend into the interior of the base (1) and are fixedly connected to the two limiting plates (6) respectively.

3. The irregularly shaped transmission device for an energy-saving roller kiln according to claim 1, characterized in that: The transmission assembly includes a mounting plate (11) and an auxiliary plate (12). The mounting plate (11) and the auxiliary plate (12) are both fixedly connected to one side of the base (1). A worm gear (13) is rotatably connected between the mounting plate (11) and the auxiliary plate (12). One end of each of the multiple guide rollers (3) extends to the outside of the base (1) and is fixedly connected to a worm wheel (10). Each of the multiple worm wheels (10) meshes with the worm gear (13).

4. A special-shaped transmission device for an energy-saving roller kiln according to claim 3, characterized in that: A drive motor (14) is fixedly installed on one side of the mounting plate (11), and the output end of the drive motor (14) passes through the mounting plate (11) and is fixedly connected to the worm gear (13).

5. A special-shaped transmission device for an energy-saving roller kiln according to claim 1, characterized in that: The lifting assembly includes a lifting groove (15) and a guide groove (19). The lifting groove (15) and the guide groove (19) are respectively opened on one side of the first upright plate (7) and the second upright plate (8). The lifting groove (15) and the guide groove (19) pass through the first upright plate (7) and the second upright plate (8) respectively. A threaded rod (16) is rotatably connected between the inner walls of the lifting groove (15). A lifting block (21) is threadedly connected to the outer side of the threaded rod (16). One side of the lifting block (21) is fixedly connected to the pad block (9).

6. A special-shaped transmission device for an energy-saving roller kiln according to claim 5, characterized in that: A guide rod (20) is fixedly connected between the inner walls of the guide groove (19), and a guide block (22) is slidably connected to the outer side of the guide rod (20). One side of the guide block (22) is fixedly connected to the pad block (9).

7. A special-shaped transmission device for an energy-saving roller kiln according to claim 5, characterized in that: A lifting motor (17) is fixedly installed at the bottom of the first upright plate (7), and the output end of the lifting motor (17) extends into the interior of the lifting groove (15) and is fixedly connected to the threaded rod (16).

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