Heat exchange equipment for yellow phosphorus production

By installing filtration, dust removal, and collection mechanisms in the heat exchange equipment used in yellow phosphorus production, the problem of impurity blockage is solved, achieving automated cleaning of impurities and efficient heat exchange, thereby improving the equipment's operating efficiency and ease of maintenance.

CN224302823UActive Publication Date: 2026-05-29YUNNAN CHENGJIANG HUAYE PHOSPHORUS CHEM CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YUNNAN CHENGJIANG HUAYE PHOSPHORUS CHEM CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Traditional heat exchange equipment used in yellow phosphorus production is prone to blockage by impurities, leading to increased flow resistance, decreased heat exchange efficiency, and even equipment failure.

Method used

The heat exchange equipment is equipped with a filtration mechanism, a dust removal mechanism, and a collection mechanism, including a filter box, filter plate, electric fan, movable plate, brush bristles, motor-driven turntable, and collection box, to achieve impurity filtration, automatic cleaning, and impurity collection, avoid clogging, and improve heat exchange efficiency.

Benefits of technology

Impurities are intercepted by filter plates, airflow is accelerated by electric fans, and brushes automatically clean the filter plates, resulting in automatic collection of impurities. This reduces energy loss, improves heat exchange efficiency, and reduces downtime for maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224302823U_ABST
    Figure CN224302823U_ABST
Patent Text Reader

Abstract

The utility model relates to heat exchange equipment technical field, concretely relates to heat exchange equipment for yellow phosphorus production, including heat exchange equipment shell, the left side of heat exchange equipment shell top end installs the water inlet pipe, the right side of heat exchange equipment shell bottom end installs the water outlet pipe, the heat exchange equipment shell is fixed with the heat exchange pipe, still includes: filter mechanism, filter mechanism includes the filter box of communication with heat exchange pipe, the filter plate is fixed in the middle part in filter box, and the electric fan is installed between filter plate and heat exchange pipe in filter box, dust removal mechanism, dust removal mechanism includes the movable plate of sliding connection with filter box, and the side face of movable plate near filter plate regularly sticks to a plurality of brush hairs, and brush hair and filter plate contact each other. In the utility model, motor drive turntable drives movable plate reciprocating sliding through connecting rod, and brush hair automatically cleans the impurity on filter plate surface, avoids manual disassembly, realizes the automatic cleaning of filter plate, maintains the filtration efficiency, reduces the downtime maintenance time.
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Description

Technical Field

[0001] This utility model relates to the field of heat exchange equipment technology, specifically to heat exchange equipment for yellow phosphorus production. Background Technology

[0002] In the production of yellow phosphorus, heat exchange equipment is a key component for heat transfer, and its performance directly affects production efficiency and energy consumption control. Traditional heat exchange equipment used in yellow phosphorus production suffers from the problem of impurity blockage in practical applications.

[0003] Utility model patent CN221975867U discloses a heat exchange device with stable heat exchange, including a main body. A thermometer is fixedly installed at the front end of the main body, and a sealing gasket is fixedly installed at the upper end of the main body. Two sliding grooves are opened on the inner walls of both sides of the main body. A placement box is snapped onto the upper end of the main body. Baffles are slidably installed on the inner walls of both sides of the main body. Two placement holes are opened on the upper surface of the baffles. Multiple water inlet holes are opened on the upper surface of the baffles. A partition is fixedly installed in the middle of the inner surface of the placement box. A water pump is fixedly installed on the upper end of the partition. A transfer pipe is fixedly installed on the upper end of the water pump.

[0004] Although this utility model is convenient for viewing and controlling the liquid temperature required for plasma polishing to ensure processing quality, and the sealing gasket at the top of the main body can make the connection between the main body and the placement box tighter, the gas or liquid medium generated during the production of yellow phosphorus often carries dust, particles and other impurities, which are easy to accumulate in the heat exchange tube, resulting in increased flow resistance, decreased heat exchange efficiency, and even equipment failure. Utility Model Content

[0005] The purpose of this invention is to provide heat exchange equipment for yellow phosphorus production, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A heat exchange device for yellow phosphorus production includes a heat exchange device shell, an inlet pipe installed at the top left side of the heat exchange device shell, an outlet pipe installed at the bottom right side of the heat exchange device shell, and heat exchange tubes fixed inside the heat exchange device shell. It also includes:

[0008] A filtration mechanism is fixed to the housing of the heat exchange equipment. The filtration mechanism includes a filter box that communicates with the heat exchange tube. A filter plate is fixed in the middle of the filter box. An electric fan is installed in the filter box between the filter plate and the heat exchange tube.

[0009] A dust removal mechanism, comprising a movable plate slidably connected to the filter box, wherein a plurality of bristles are regularly adhered to one side of the movable plate near the filter plate, and the bristles are in contact with the filter plate.

[0010] The collection mechanism includes a collection box slidably connected to the bottom of the filter box, the collection box being located below the movable plate.

[0011] Preferably, the dust removal mechanism further includes a motor fixed to the top surface of the filter box, and a turntable is fixed to the output shaft of the motor;

[0012] Preferably, the top of the filter box is provided with a sliding groove that corresponds to the position of the movable plate and is adapted in size. The top of the movable plate passes through the sliding groove. A connecting rod is hinged to the top surface of the turntable near the edge. The other end of the connecting rod is hinged to the movable plate.

[0013] These two settings, through the cooperation of the slide, turntable, and connecting rod, allow the movable plate to slide back and forth, ensuring that the brush bristles thoroughly clean the filter plate.

[0014] Preferably, a plurality of heat exchange plates are regularly fixed inside the housing of the heat exchange equipment, and the heat exchange plates are in close contact with the heat exchange tube.

[0015] This feature increases the heat exchange area and improves the heat exchange efficiency of the equipment by using heat exchange fins that are attached to the heat exchange tubes.

[0016] Preferably, the collection mechanism further includes two receiving blocks fixed to the bottom surface of the filter box. The two receiving blocks are located on the left and right sides of the collection box, respectively. A docking block is fixed at the top of each of the left and right sides of the collection box. The docking block cooperates with the receiving block on the same side. A through groove is provided at the bottom of the filter box that corresponds to the position of the collection box and is adapted to its size.

[0017] Preferably, a U-shaped block is fixed in the middle of the bottom surface of the receiving block, and a movable column is slidably connected to the horizontal plate of the U-shaped block. The top of the movable column passes through the receiving block on the same side and is inserted into the docking hole opened in the bottom surface of the docking block on the same side.

[0018] Preferably, a collar is fixed to the outer wall of the docking block, and a spring sleeved on the outside of the movable column is installed between the collar and the U-shaped block;

[0019] Preferably, the bottom end of the movable column extends to the bottom of the U-shaped block, and a pull ring is fixed to the bottom end of the movable column;

[0020] These four features, through the cooperation of the movable column, docking block, and receiving block, lock the collection box to prevent slippage and improve maintenance convenience.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model uses a filter plate to intercept impurities in the medium. Combined with an electric fan to accelerate airflow, it not only filters impurities but also improves the heat exchange efficiency of the heat exchange tubes through forced convection, reducing energy loss.

[0023] 2. This utility model uses a motor-driven turntable that drives a movable plate to slide back and forth via a connecting rod. The brush bristles automatically clean impurities from the filter plate surface, avoiding manual disassembly, thus achieving automated cleaning of the filter plate, maintaining filtration efficiency, and reducing downtime for maintenance. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a cross-sectional view of the housing of the heat exchange device in the utility model.

[0026] Figure 3 This is a cross-sectional view of the filter box in the utility model.

[0027] Figure 4 This is a cross-sectional view of the collection box in the utility model.

[0028] In the picture:

[0029] 100. Heat exchanger housing; 101. Inlet pipe; 102. Outlet pipe; 103. Heat exchange fins;

[0030] 200. Heat exchanger tubes;

[0031] 300. Filtration mechanism; 301. Filter box; 3010. Slide rail; 3011. Through groove; 302. Filter plate; 303. Electric fan;

[0032] 400. Dust removal mechanism; 401. Movable plate; 402. Brush bristles; 403. Motor; 404. Turntable; 405. Connecting rod;

[0033] 500. Collection mechanism; 501. Receiving block; 502. Collection box; 503. Connecting block; 504. U-shaped block; 505. Movable column; 506. Collar; 507. Spring; 508. Pull ring. Detailed Implementation

[0034] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0035] Please see Figures 1-4 The present invention provides the following technical solution:

[0036] A heat exchange device for yellow phosphorus production includes a heat exchange device shell 100, an inlet pipe 101 installed at the top left side of the heat exchange device shell 100, an outlet pipe 102 installed at the bottom right side of the heat exchange device shell 100, and heat exchange tubes 200 fixed inside the heat exchange device shell 100. It also includes:

[0037] The filter mechanism 300 is fixed on the heat exchange equipment housing 100. The filter mechanism 300 includes a filter box 301 that communicates with the heat exchange tube 200. A filter plate 302 is fixed in the middle of the filter box 301. An electric fan 303 is installed in the filter box 301 between the filter plate 302 and the heat exchange tube 200. The filter plate 302 intercepts media impurities to avoid clogging the heat exchange tube 200. The electric fan 303 accelerates air flow through forced convection to improve the heat exchange efficiency of the heat exchange tube 200. The filter box 301 is connected to the hot air generated in the production of yellow phosphorus.

[0038] The dust removal mechanism 400 includes a movable plate 401 that is slidably connected to the filter box 301. Several bristles 402 are regularly attached to one side of the movable plate 401 near the filter plate 302. The bristles 402 are in contact with the filter plate 302. The movable plate 401 with the bristles 402 slides to clean the filter plate 302 without manual disassembly, thus maintaining the filtration efficiency. To prevent heat leakage, baffles can be fixed on both the front and rear sides of the movable plate 401. The baffles need to completely cover the gaps in the slide groove 3010.

[0039] The collection mechanism 500 includes a collection box 502 that is slidably connected to the bottom of the filter box 301. The collection box 502 is located below the movable plate 401 and can collect brushed impurities in a timely manner for centralized processing.

[0040] In this embodiment, please refer to Figure 1 and Figure 2 The dust removal mechanism 400 also includes a motor 403 fixed to the top surface of the filter box 301. The output shaft of the motor 403 is fixed with a turntable 404, which provides a continuous power source for the reciprocating sliding of the movable plate 401, so that the brush 402 automatically and continuously cleans the filter plate 302, reducing manual maintenance costs.

[0041] Specifically, the top of the filter box 301 is provided with a groove 3010 that corresponds to the position and size of the movable plate 401. The top of the movable plate 401 passes through the groove 3010. A connecting rod 405 is hinged to the top surface of the turntable 404 near the edge. The other end of the connecting rod 405 is hinged to the movable plate 401, which converts the circular motion of the turntable 404 into the linear reciprocating motion of the movable plate 401, ensuring that the bristles 402 evenly cover the surface of the filter plate 302 and improve the cleaning effect.

[0042] In this embodiment, please refer to Figure 2 A number of heat exchange plates 103 are regularly fixed inside the housing 100 of the heat exchange equipment. The heat exchange plates 103 are closely attached to the heat exchange tube 200. By increasing the heat conduction area, the heat transfer process is enhanced, the heat exchange efficiency of the equipment is significantly improved, and energy consumption is reduced.

[0043] In this embodiment, please refer to Figure 1 , Figure 3 and Figure 4 The collection mechanism 500 also includes two receiving blocks 501 fixed to the bottom surface of the filter box 301. The two receiving blocks 501 are located on the left and right sides of the collection box 502 respectively. The top of the left and right sides of the collection box 502 are fixed with docking blocks 503. The docking blocks 503 cooperate with the receiving blocks 501 on the same side. The bottom of the filter box 301 is provided with a through groove 3011 that corresponds to the position of the collection box 502 and is adapted to the size. The receiving blocks 501 are L-shaped. The docking blocks 503 on both sides of the collection box 502 are inserted into the receiving blocks 501. The through groove 3011 is used to realize the sliding installation of the collection box 502, which not only ensures the stability of the installation, but also facilitates the pull-out and replacement.

[0044] Specifically, a U-shaped block 504 is fixed in the middle of the bottom surface of the receiving block 501. A movable column 505 is slidably connected to the horizontal plate of the U-shaped block 504. The top of the movable column 505 passes through the receiving block 501 on the same side and is inserted into the docking hole opened on the bottom surface of the docking block 503 on the same side, forming a mechanical locking structure, which effectively prevents the collection box 502 from shifting due to vibration during equipment operation and ensures the reliability of the collection mechanism.

[0045] Furthermore, a collar 506 is fixed to the outer wall of the mating block 503. A spring 507 is installed between the collar 506 and the U-shaped block 504 and sleeved on the outside of the movable column 505. When the movable column 505 is inserted into the mating hole, the spring 507 is compressed to generate elastic force, so that the movable column 505 automatically remains locked.

[0046] In addition, the bottom end of the movable column 505 extends to the U-shaped block 504. A pull ring 508 is fixed at the bottom end of the movable column 505. The pull ring 508 at the bottom end of the movable column 505 provides a force application point. By pulling the pull ring 508, the operator can overcome the elastic force of the spring 507 and easily pull out the movable column 505, thereby realizing the quick disassembly of the collection box 502 and improving the convenience of maintenance.

[0047] Finally, it should be noted that the electric fan 303 and motor 403 involved in this utility model are all general standard parts or parts known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components and the matching controller and power supply, are connected by wires. The specific connection method should refer to the working principle in this utility model. The electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a technology known in the art.

[0048] When the heat exchange equipment for yellow phosphorus production of this utility model is in use, the hot gas generated in the production of yellow phosphorus enters the heat exchange tube 200 through the filter box 301. The filter plate 302 in the filter box 301 intercepts dust, particles and other impurities in the medium, preventing impurities from entering the heat exchange tube 200 and causing blockage.

[0049] When the electric fan 303 starts, it accelerates airflow through forced convection, which helps filter impurities on the one hand and improves the heat exchange efficiency of the heat exchange tube 200 on the other hand. Together with the heat exchange fins 103 inside the shell, it increases the heat conduction area.

[0050] The filtered medium enters the heat exchange tube 200 and exchanges heat with the cooling water inside the heat exchange equipment shell 100. The cooled medium is discharged through the outlet pipe 102.

[0051] As the equipment operates, impurities gradually accumulate on the surface of the filter plate 302, affecting the filtration efficiency. At this time, the dust removal mechanism 400 is activated, the motor 403 is powered on, and the turntable 404 is driven to rotate. The connecting rod 405 on the edge of the turntable 404 is hinged to the movable plate 401, which converts the circular motion of the turntable 404 into the linear reciprocating sliding of the movable plate 401. The bristles 402 on the movable plate 401 contact the surface of the filter plate 302, and brush off the impurities on the filter plate 302 during the reciprocating sliding, thus achieving automated cleaning and avoiding manual disassembly and maintenance.

[0052] The brushed-off impurities fall from the filter plate 302 into the collection box 502 at the bottom of the filter box 301, achieving centralized collection of impurities;

[0053] The connecting blocks 503 on both sides of the collection box 502 are inserted into the receiving block 501 on the bottom of the filter box and locked by the movable column 505. The movable column 505 passes through the U-shaped block 504 and the receiving block 501 and is inserted into the connecting hole of the connecting block 503. The spring 507 provides elasticity to ensure that the collection box 502 is stable and does not slip. During maintenance, pull the pull ring 508 to overcome the elasticity of the spring 507 and pull out the movable column 505. The collection box 502 can then be pulled out from the receiving block 501, the impurities can be emptied, and it can be reinstalled.

[0054] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A heat exchange device for yellow phosphorus production, comprising a heat exchange device housing (100), wherein an inlet pipe (101) is installed at the top left side of the heat exchange device housing (100), an outlet pipe (102) is installed at the bottom right side of the heat exchange device housing (100), and heat exchange tubes (200) are fixed inside the heat exchange device housing (100), characterized in that, Also includes: A filtration mechanism (300) is fixed to the housing (100) of the heat exchange equipment. The filtration mechanism (300) includes a filter box (301) communicating with the heat exchange tube (200). A filter plate (302) is fixed in the middle of the filter box (301). An electric fan (303) is installed in the filter box (301) between the filter plate (302) and the heat exchange tube (200). The dust removal mechanism (400) includes a movable plate (401) that is slidably connected to the filter box (301). A number of bristles (402) are regularly attached to one side of the movable plate (401) near the filter plate (302), and the bristles (402) are in contact with the filter plate (302). The collection mechanism (500) includes a collection box (502) slidably connected to the bottom of the filter box (301), the collection box (502) being located below the movable plate (401).

2. The heat exchange equipment for yellow phosphorus production according to claim 1, characterized in that: The dust removal mechanism (400) also includes a motor (403) fixed to the top surface of the filter box (301), and a turntable (404) is fixed to the output shaft of the motor (403).

3. The heat exchange equipment for yellow phosphorus production according to claim 2, characterized in that: The filter box (301) has a groove (3010) at the top that corresponds to the position and size of the movable plate (401). The top of the movable plate (401) passes through the groove (3010). A connecting rod (405) is hinged to the top surface of the turntable (404) near the edge. The other end of the connecting rod (405) is hinged to the movable plate (401).

4. The heat exchange equipment for yellow phosphorus production according to claim 1, characterized in that: A number of heat exchange plates (103) are regularly fixed inside the housing (100) of the heat exchange equipment, and the heat exchange plates (103) are closely attached to the heat exchange tube (200).

5. The heat exchange equipment for yellow phosphorus production according to claim 1, characterized in that: The collection mechanism (500) also includes two receiving blocks (501) fixed to the bottom surface of the filter box (301). The two receiving blocks (501) are located on the left and right sides of the collection box (502). The top of the left and right sides of the collection box (502) are fixed with docking blocks (503). The docking blocks (503) cooperate with the receiving blocks (501) on the same side. The bottom of the filter box (301) is provided with a through groove (3011) that corresponds to the position of the collection box (502) and is adapted to its size.

6. The heat exchange equipment for yellow phosphorus production according to claim 5, characterized in that: A U-shaped block (504) is fixed in the middle of the bottom surface of the receiving block (501). A movable column (505) is slidably connected to the horizontal plate of the U-shaped block (504). The top of the movable column (505) passes through the receiving block (501) on the same side and is inserted into the docking hole opened on the bottom surface of the docking block (503) on the same side.

7. The heat exchange equipment for yellow phosphorus production according to claim 6, characterized in that: A collar (506) is fixed to the outer wall of the docking block (503), and a spring (507) sleeved on the movable column (505) is installed between the collar (506) and the U-shaped block (504).

8. The heat exchange equipment for yellow phosphorus production according to claim 6, characterized in that: The bottom end of the movable column (505) extends to the bottom of the U-shaped block (504), and a pull ring (508) is fixed to the bottom end of the movable column (505).