A fixed block automatic detection device

By designing an automatic inspection device and using a mechanized inspection mechanism to automatically inspect the side and top holes of the fixed block, the problem of low efficiency in manual inspection is solved, and efficient and accurate quality inspection results are achieved.

CN224302926UActive Publication Date: 2026-05-29SUZHOU LONGYUN ELECTRIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU LONGYUN ELECTRIC TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-05-29

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Abstract

The application relates to the technical field of detection devices, and provides a fixed block automatic detection device which comprises a mounting frame, a carrier, a first detection mechanism, a first driving mechanism, a second detection mechanism and a second driving mechanism. The carrier is located at the side of the mounting frame, the first detection mechanism is located at the side of the carrier, the first driving mechanism drives the first detection mechanism to approach or move away from the carrier, the second detection mechanism is located above the carrier, and the second driving mechanism drives the second detection mechanism to approach or move away from the carrier. The fixed block automatic detection device provided by the application uses machinery to replace manual work to perform quality inspection on the fixed block. After manual work places the fixed block on the carrier, the first driving mechanism drives the first detection mechanism to approach the carrier, the first detection mechanism detects the holes in the side of the fixed block, the second driving mechanism drives the second detection mechanism to approach the carrier, and the second detection mechanism detects the holes in the upper end of the fixed block. The detection process is automatically completed by the equipment, and the quality inspection work efficiency and quality inspection quality of the fixed block are improved.
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Description

Technical Field

[0001] This application relates to the field of detection device technology, and more specifically, to an automatic detection device for a fixed block. Background Technology

[0002] Fixing blocks are widely used in the machinery industry, mainly for fixing, positioning or supporting other parts. Fixing blocks often have multiple reference holes. Since the multiple reference holes are not on the same plane, they need to be manually checked one by one during quality inspection, which is time-consuming and labor-intensive, and there is a problem of missed inspection and misjudgment, which affects the efficiency and quality of quality inspection. Utility Model Content

[0003] The purpose of this application is to provide an automatic inspection device for fixed blocks, which uses machinery to replace manual inspection of fixed blocks, thereby improving the efficiency and quality of fixed block inspection.

[0004] This application provides an automatic detection device for fixed blocks, which adopts the following technical solution:

[0005] An automatic detection device for a fixed block includes a mounting frame, a carrier, a first detection mechanism, a first drive mechanism, a second detection mechanism, and a second drive mechanism. The carrier is located on the side of the mounting frame, the first detection mechanism is located on the side of the carrier, the first drive mechanism drives the first detection mechanism to move closer to or away from the carrier, and the second detection mechanism is located above the carrier. The second drive mechanism drives the second detection mechanism to move closer to or away from the carrier.

[0006] Preferably, the first detection mechanism includes an aperture detection plug gauge, which is connected to the first drive mechanism.

[0007] Preferably, the first detection mechanism further includes a movable block, the aperture detection plug gauge is disposed on the movable block, and the movable block is slidably connected to the carrier.

[0008] Preferably, the vehicle is provided with two stops, and the moving block slides between the two stops.

[0009] Preferably, the first driving mechanism includes a first cylinder, a push block, and a push rod. The telescopic end of the first cylinder is connected to the push block, the push rod is disposed on the push block, and the push rod is connected to the bore diameter detection plug gauge.

[0010] Preferably, the second detection mechanism includes a motor and a thread gauge, the motor being connected to the first drive mechanism, and the motor driving the thread gauge to rotate.

[0011] Preferably, the second drive mechanism includes a second cylinder, a support frame, a first slide rail, and a slider. The second cylinder and the motor are both mounted on the support frame. The telescopic end of the second cylinder is connected to the mounting frame. The first slide rail is mounted on the mounting frame. The slider is mounted on the first slide rail and is fixedly connected to the support frame.

[0012] Preferably, the testing device further includes a third driving mechanism. The carrier is provided with two workstations, and two aperture detection plug gauges are provided. Each aperture detection plug gauge corresponds to a fixed block on one of the workstations. The mounting frame includes a base and a frame body. The third driving mechanism drives the frame body to slide on the base. The second testing mechanism is provided on the frame body.

[0013] Preferably, the third drive mechanism includes a third cylinder, the telescopic end of which is connected to the frame.

[0014] Preferably, the base is provided with a second slide rail, and the lower end of the frame is mounted on the second slide rail.

[0015] Compared with the prior art, the beneficial effects of this application are as follows:

[0016] When using the automatic inspection device for fixed blocks provided in this application, the operator places the fixed block on the carrier, the device is started, the first drive mechanism drives the first inspection mechanism to approach the carrier, and the first inspection mechanism inspects the holes on the side of the fixed block. Subsequently, the second drive mechanism drives the second inspection mechanism to approach the carrier, and the second inspection mechanism inspects the holes at the top of the fixed block. After the inspection is completed, the operator removes the fixed block. In the entire process, only the removal and placement of the fixed block is done manually, while the inspection process is completed automatically by the equipment, thereby improving the efficiency and quality of the fixed block quality inspection. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 for Figure 1 A structural diagram from another perspective;

[0020] Figure 3 This is a front view of the present invention;

[0021] Figure 4 This is a distribution diagram of the first drive mechanism, the first drive mechanism, and the carrier in this utility model.

[0022] In the diagram: 1. Mounting frame; 2. Carrier; 3. First detection mechanism; 4. First drive mechanism; 5. Second detection mechanism; 6. Second drive mechanism; 7. Hole diameter detection plug gauge; 8. Moving block; 9. Stop block; 10. First cylinder; 11. Push block; 12. Push rod; 13. Motor; 14. Thread gauge; 15. Second cylinder; 16. Support frame; 17. First slide rail; 18. Slider; 19. Third drive mechanism; 20. Base; 21. Frame; 22. Third cylinder; 23. Second slide rail; 24. Fixing block. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0027] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0028] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0029] Example

[0030] like Figure 1-4 As shown in the embodiment of this application, the automatic detection device for fixed blocks includes a mounting frame 1, a carrier 2, a first detection mechanism 3, a first driving mechanism 4, a second detection mechanism 5, and a second driving mechanism 6. The carrier 2 is located on the side of the mounting frame 1, the first detection mechanism 3 is located on the side of the carrier 2, the first driving mechanism 4 drives the first detection mechanism 3 to move closer to or away from the carrier 2, the second detection mechanism 5 is located above the carrier 2, and the second driving mechanism 6 drives the second detection mechanism 5 to move closer to or away from the carrier 2.

[0031] During operation, the operator places the fixing block 24 on the carrier 2, the equipment is started, the first drive mechanism 4 drives the first detection mechanism 3 to approach the carrier 2, the first detection mechanism 3 detects the holes on the side of the fixing block 24, then the second drive mechanism 6 drives the second detection mechanism 5 to approach the carrier 2, the second detection mechanism 5 detects the holes at the top of the fixing block 24. After the detection is completed, the operator removes the fixing block 24, and repeats the above steps after the operator places the next fixing block 24.

[0032] In this embodiment, the first detection mechanism 3 includes a bore diameter detection plug gauge 7, which is connected to the first drive mechanism 4. When in use, the first drive mechanism 4 drives the bore diameter detection plug gauge 7 to move closer to the carrier 2. The bore diameter detection plug gauge 7 is used to verify whether the bore diameter of the opening on the side of the fixing block 24 meets the requirements.

[0033] In this embodiment, the first detection mechanism 3 also includes a movable block 8, and the aperture detection plug 7 is disposed on the movable block 8. The movable block 8 is slidably connected to the carrier 2. When in use, the first driving mechanism 4 drives the movable block 8 to move towards the side closer to the carrier 2. The movable block 8 drives the aperture detection plug 7 to move synchronously. The movable block 8 is used to verify whether the height of the fixed block 24 meets the requirements.

[0034] In this embodiment, the carrier 2 is provided with two stops 9, and the moving block 8 slides between the two stops 9. The two stops 9 play a guiding and limiting role for the moving block 8, ensuring that the moving block 8 moves in a straight line and that the hole diameter detection plug gauge 7 is accurately aligned with the side opening of the fixed block 24.

[0035] In this embodiment, the first driving mechanism 4 includes a first cylinder 10, a push block 11, and a push rod 12. The telescopic end of the first cylinder 10 is connected to the push block 11, and the push rod 12 is mounted on the push block 11. The push rod 12 is connected to the bore diameter detection plug gauge 7. In use, the first cylinder 10 drives the push block 11 to move, and the push block 11 drives the push rod 12 and the bore diameter detection plug gauge 7 to move synchronously. In specific implementation, the push rod 12 and the bore diameter detection plug gauge 7 are detachably connected so that the bore diameter detection plug gauge 7 can be replaced according to the usage requirements.

[0036] In this embodiment, the second detection mechanism 5 includes a motor 13 and a thread gauge 14. The motor 13 is connected to the first drive mechanism 4. The motor 13 drives the thread gauge 14 to rotate. In use, the second drive mechanism 6 drives the second detection mechanism to move downward, and the motor 13 drives the thread gauge 14 to rotate. The thread gauge 14 is screwed into the threaded hole of the fixing block 24. The thread gauge 14 is used to verify whether the threaded hole on the fixing block 24 meets the requirements.

[0037] In this embodiment, the second drive mechanism 6 includes a second cylinder 15, a support frame 16, a first slide rail 17, and a first slider 18. The second cylinder 15 and the motor 13 are both mounted on the support frame 16. The telescopic end of the second cylinder 15 is connected to the mounting frame 1. The first slide rail 17 is mounted on the mounting frame 1, and the first slider 18 is mounted on the first slide rail 17. The first slider 18 is fixedly connected to the support frame 16. The arrangement of the first slide rail 17 can improve the smoothness of the operation of the support frame 16. In specific implementation, there are two first slide rails 17, and two sliders 18 are arranged on each first slide rail 17. The above arrangement can further improve the smoothness of the operation of the support frame 16.

[0038] When the fixed block 24 is being tested, the second cylinder 15 drives the support frame 16 to move downward, and the support frame 16 drives the second testing mechanism 5 to move synchronously. After the test is completed, the second cylinder 15 drives the support frame 16 to move upward, so that the second testing mechanism 5 returns to its initial position.

[0039] In this embodiment, to further improve the detection efficiency, a third driving mechanism 19 is also provided. The carrier 2 is provided with two workstations, and two hole diameter detection plug gauges 7 are provided. Each hole diameter detection plug gauge 7 corresponds to a fixed block 24 on one of the workstations. The mounting frame 1 includes a base 20 and a frame 21. The third driving mechanism 19 drives the frame 21 to slide on the base 20. The second detection mechanism 5 is provided on the frame 21. When detecting the fixed block 24 on one workstation, the fixed block 24 can be placed or removed on the other workstation. After the fixed block 24 on one workstation is detected, the third driving mechanism 19 drives the frame 21 to move so that the second detection mechanism 5 is above the other workstation, so that the second detection mechanism 5 can detect the fixed block 24 on the other workstation, thereby shortening the intermediate waiting time.

[0040] In this embodiment, the third drive mechanism 19 includes a third cylinder 22. The telescopic end of the third cylinder 22 is connected to the frame 21. In use, the third cylinder 22 drives the frame 21 to move back and forth, and the frame 21 drives the second detection mechanism 5 to move synchronously, thereby adjusting the position of the second detection mechanism 5.

[0041] In this embodiment, a second slide rail 23 is provided on the base 20, and the lower end of the frame 21 is mounted on the second slide rail 23. The second slide rail 23 can improve the stability of the frame 21 during operation. In specific implementation, there are two second slide rails 23. The double slide rail configuration can further improve the stability of the frame 21 during operation.

[0042] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An automatic detection device for a fixed block, characterized in that: The device includes a mounting frame, a carrier, a first detection mechanism, a first drive mechanism, a second detection mechanism, and a second drive mechanism. The carrier is located on the side of the mounting frame, the first detection mechanism is located on the side of the carrier, the first drive mechanism drives the first detection mechanism to move closer to or away from the carrier, and the second detection mechanism is located above the carrier. The second drive mechanism drives the second detection mechanism to move closer to or away from the carrier.

2. The automatic detection device for a fixed block according to claim 1, characterized in that: The first detection mechanism includes an aperture detection plug gauge, which is connected to the first drive mechanism.

3. The automatic detection device for a fixed block according to claim 2, characterized in that: The first detection mechanism further includes a movable block, on which the aperture detection plug is disposed, and the movable block is slidably connected to the carrier.

4. The automatic detection device for a fixed block according to claim 3, characterized in that: The vehicle is provided with two stops, and the moving block slides between the two stops.

5. An automatic detection device for a fixed block according to any one of claims 2-4, characterized in that: The first driving mechanism includes a first cylinder, a push block, and a push rod. The telescopic end of the first cylinder is connected to the push block, and the push rod is disposed on the push block and connected to the bore diameter detection plug gauge.

6. The automatic detection device for a fixed block according to claim 1, characterized in that: The second inspection mechanism includes a motor and a thread gauge. The motor is connected to the first drive mechanism and drives the thread gauge to rotate.

7. The automatic detection device for a fixed block according to claim 6, characterized in that: The second drive mechanism includes a second cylinder, a support frame, a first slide rail, and a first slider. The second cylinder and the motor are both mounted on the support frame. The telescopic end of the second cylinder is connected to the mounting frame. The first slide rail is mounted on the mounting frame. The first slider is mounted on the first slide rail and is fixedly connected to the support frame.

8. An automatic detection device for a fixed block according to claim 2 or 3, characterized in that: It also includes a third drive mechanism. The carrier is provided with two workstations. There are two hole diameter detection plug gauges. Each hole diameter detection plug gauge corresponds to a fixed block on one of the workstations. The mounting frame includes a base and a frame body. The third drive mechanism drives the frame body to slide on the base. The second detection mechanism is provided on the frame body.

9. The automatic detection device for a fixed block according to claim 8, characterized in that: The third drive mechanism includes a third cylinder, the telescopic end of which is connected to the frame.

10. An automatic detection device for a fixed block according to claim 9, characterized in that: The base is provided with a second slide rail, and the bottom of the frame is provided with a second slider, which is mounted on the second slide rail.