A metal structure damage detection apparatus

Abstract

The utility model relates to detection equipment technical field discloses a kind of metal structure damage detection equipment, including driving machine tool, the top middle of driving machine tool is uniformly distributed and is fixedly connected with the fixed rod of penetration, the outer ring both ends of fixed rod are all equipped with first spring, the outer ring middle both ends of fixed rod are all penetrated and slidingly connected with fixed plate, and fixed plate is slidably connected with driving machine tool, the side of one side of the fixed plate is penetrated and rotationally connected with rotating disc, the side fixed connection of rotating disc has servo motor, and servo motor is fixedly connected with the side of another fixed plate, the output of one side servo motor is penetrated rotating disc and fixedly connected with slider. In the utility model, the linkage between fixed rod, first spring, fixed plate, rotating disc, slider, slide rod, connecting rod, support rod, transmission rod, second spring, limit rod, third spring and bearing rod can realize multiple point support.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically a metal structure damage testing device. Background Technology

[0002] Testing equipment is a specialized tool used to measure, analyze, and monitor various physical, chemical, and biological parameters. It is widely used in industrial production, scientific research, medical and health care, environmental monitoring, and other fields. It captures the characteristic signals of the object being measured through components such as sensors and detectors. After signal processing, data conversion, and analysis and calculation, the measurement results are finally presented in the form of digital, image, or sound, providing accurate and reliable data support for quality control, fault diagnosis, and scientific research. With the development of technology, testing equipment is developing towards intelligent, automated, high-precision, and rapid testing, providing strong technical support for the development of various industries.

[0003] Metal structure damage detection equipment is an advanced device specifically designed to detect internal and surface defects and damage in metal structures. It utilizes non-destructive testing technologies such as ultrasound, X-ray, magnetic particle, and eddy current to perform high-precision, comprehensive scanning and identification of cracks, corrosion, fatigue damage, and other defects in metal structures. Through automated data acquisition, processing, and analysis, the equipment can accurately determine the location, size, and nature of the damage, providing a scientific basis for the repair, reinforcement, and life assessment of metal structures. It is widely used in aerospace, bridge construction, petrochemical, and transportation industries, effectively ensuring the safety and reliability of metal structures.

[0004] However, existing metal structure damage detection equipment, particularly the traditional fixed connection method, suffers from insufficient support for the pipes, affecting the stability and accuracy of the detection. Furthermore, the lack of a rapid clamping and release mechanism prolongs the loading and unloading time of the pipes, reducing detection efficiency. Additionally, the equipment cannot adapt to pipes of different sizes and shapes, limiting its applicability. Maintenance and replacement are also more difficult, increasing downtime. To address these issues, a new metal structure damage detection equipment is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a metal structure damage detection device that solves the problems in the prior art of not being able to quickly clamp pipes, not being able to provide multi-point support for pipes, and not being able to adapt to pipes of different sizes and dimensions.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a metal structure damage detection device, comprising a drive machine tool, wherein a uniformly distributed fixed rod is fixedly connected through and fixedly connected to the top center of the drive machine tool, and a first spring is sleeved at both ends of the outer ring of the fixed rod; a fixed plate is slidably connected through and slidably connected to both ends of the outer ring of the fixed rod, and the fixed plate is slidably connected to the drive machine tool; a rotating disk is rotatably connected through and slidably connected to one side of one fixed plate; a servo motor is fixedly connected to one side of the rotating disk, and the servo motor is fixedly connected to one side of the other fixed plate; a slider is fixedly connected through and slidably connected to the output end of one servo motor, and the slider is rotatably connected to the rotating disk; a uniformly distributed sliding rod is slidably connected through and slidably connected to one side of the slider, and the sliding rod is slidably connected to the rotating disk; a connecting rod is fixedly connected to one end of each sliding rod; a limit rod is slidably connected to one end of each connecting rod; a support component is provided inside each limit rod; and an adjustment component is provided on the top of the drive machine tool.

[0007] By adopting the above technical solution, the linkage between the above structures allows the slider to rotate inside the rotating disk, causing the slide rod to slide inside the slider, thereby allowing the support rod to provide support inside the pipe. This allows the support rod to be flexibly adjusted in position to adapt to the testing needs of different pipes.

[0008] As a further description of the above technical solution: the support assembly includes a third spring, which is disposed inside the limiting rod. Both ends of the third spring are fixedly connected to a bearing rod, and the bearing rod and the connecting rod pass through and slide through each other. One end of the limiting rod is fixedly connected to a support rod, and the output end of the servo motor on the other side passes through the fixed plate and is provided with a transmission rod.

[0009] By adopting the above technical solution, the linkage between the above components allows for the individual disassembly and replacement of the support rod, making maintenance more convenient and quick, and allowing replacement without complicated tools.

[0010] As a further description of the above technical solution: a protective block is provided at one end of the transmission rod, and a second spring is sleeved on the outer ring of the transmission rod.

[0011] By adopting the above technical solution, the protective blocks can protect and prevent slippage of the pipes to be inspected.

[0012] As a further description of the above technical solution: the adjustment component includes a support frame, which is disposed on the top of the drive machine tool. A push rod motor is fixedly connected to the top of the support frame. The output end of the push rod motor passes through the support frame and is fixedly connected to a slide plate, which passes through and is slidably connected to the support frame.

[0013] By adopting the above technical solution, the installed push rod motor allows the slide plate to slide a specified distance within the support frame.

[0014] As a further description of the above technical solution: a connecting frame is fixedly connected to one side of the skateboard, a through tube is slidably connected to the top of the connecting frame, and a brush is provided at the bottom of the through tube.

[0015] By adopting the above technical solution, the installed tube can be driven by the brush, thereby sliding within the connecting frame.

[0016] As a further description of the above technical solution: a telescopic tube is fixedly connected to one end of the outer wall of the tube, and the telescopic tube is connected to the connecting frame.

[0017] By adopting the above technical solution, the required reagents can be transported into the core tube through the installed telescopic rod.

[0018] As a further description of the above technical solution: one end of the telescopic tube is connected to a reagent box through and fixedly connected to it, and a vacuum pump is connected to the top of the reagent box through and fixedly connected to it.

[0019] By adopting the above technical solution, the installed reagent box can hold the required reagents, and the vacuum pump can transport them into the telescopic tube.

[0020] As a further description of the above technical solution: a detector is provided at the bottom of the skateboard.

[0021] By adopting the above technical solution, the detector can be used to detect damage to the pipes that need to be inspected.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. The metal structure damage detection device provided by this utility model firstly achieves multi-point support through the linkage between the fixed rod, the first spring, the fixed plate, the rotating disk, the slider, the slide rod, the connecting rod, the support rod, the transmission rod, the second spring, the limiting rod, the third spring, and the bearing rod. This allows the device to adapt to pipes of different sizes, improves the stability and accuracy of the detection, and enables the quick clamping or release of pipes. At the same time, each support rod can be quickly detached from the slide rod for easy maintenance and replacement.

[0024] 2. The metal structure damage detection equipment provided by this utility model can ensure that the coupling agent is evenly applied to the surface of the pipe through the linkage between the slide plate, connecting frame, through tube, brush, telescopic rod, reagent box and vacuum pump, thereby improving the accuracy and consistency of the detection. It can also adapt to pipes of different sizes, increasing the flexibility and applicability of the equipment. It can handle pipes of various specifications, while reducing errors in manual operation and improving the reliability of the detection results. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a cross-sectional view of the present invention;

[0027] Figure 3 This is a perspective view of the present utility model;

[0028] Figure 4 This is a cross-sectional view of the connecting rod of this utility model.

[0029] Legend:

[0030] 1. Drive machine tool; 2. Fixed rod; 3. First spring; 4. Fixed plate; 5. Rotating disk; 6. Servo motor; 7. Slider; 8. Slide rod; 9. Connecting rod; 10. Support rod; 11. Transmission rod; 12. Second spring; 13. Protective block; 14. Bearing frame; 15. Push rod motor; 16. Slide plate; 17. Detector; 18. Connecting frame; 19. Through tube; 20. Brush; 21. Telescopic tube; 22. Reagent box; 23. Vacuum pump; 24. Limiting rod; 25. Third spring; 26. Bearing rod. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0033] Reference Figure 1 and Figure 3This utility model discloses a metal structure damage detection device, including a drive machine tool 1. The drive machine tool 1 allows a second servo motor to drive a lead screw to rotate, causing a nut assembly to slide on the drive machine tool 1, thereby allowing a support frame 14 to slide on the drive machine tool 1. A control panel located at one end of the drive machine tool 1 controls the motor and vacuum pump 23. A servo motor 6 is fixedly connected to one side of a rotating disk 5, and the servo motor 6 is also fixedly connected to one side of a fixed plate 4 on the other side. The servo motor 6 allows a slider 7 to rotate within the rotating disk 5, and simultaneously allows the transmission rod 11 to drive the rotating disk 7. The moving disc 5 rotates on the fixed plate 4. A protective block 13 is provided at one end of the transmission rod 11. The protective block 13 can protect the pipe to be inspected from slipping. The adjustment component includes a support frame 14, which is set on the top of the drive machine tool 1. The support frame 14 can support the required components and structures. A push rod motor 15 is fixedly connected to the top of the support frame 14. The push rod motor 15 can make the slide plate 16 slide and move within the support frame 14. A detector 17 is provided at the bottom of the slide plate 16. The detector 17 can detect damage to the clamped pipe.

[0034] Reference Figures 2-4A uniformly distributed fixed rod 2 is fixedly connected through and fixedly connected to the top center of the drive machine tool 1. A first spring 3 is fitted at both ends of the outer ring of the fixed rod 2. A fixed plate 4 is slidably connected through and slidably connected to both ends of the outer ring of the fixed rod 2, and the fixed plate 4 is slidably connected to the drive machine tool 1. By moving the two fixed plates 4 away from each other, the fixed plate 4 slides on the fixed rod 2, thereby compressing the first spring 3, allowing for rapid clamping and release of the pipe, greatly shortening the operation time and improving the inspection efficiency. A rotating disk 5 is rotatably connected through and rotatably connected to one side of one fixed plate 4. A slider 7 is fixedly connected through and rotatably connected to the output end of one servo motor 6 through the rotating disk 5, and the slider 7 is rotatably connected to the rotating disk 5. A uniformly distributed sliding rod 8 is slidably connected through and slidably connected to one side of the slider 7, and the sliding rod 8 is slidably connected to the rotating disk 5. A connecting rod 9 is fixedly connected to one end of each sliding rod 8, and a limit rod 24 is slidably connected to one end of each connecting rod 9. The inner limit rod 24... Each part is equipped with a support component. Driven by the servo motor 6, the slider 7 slides within the rotating disk 5, thereby allowing the slide rod 8 to slide on the rotating disk 5, providing stable multi-point support and ensuring that the sensor remains in contact with the measured surface during detection, thus improving detection accuracy. The top of the drive machine tool 1 is equipped with an adjustment component. The support component includes a third spring 25, which is located inside the limit rod 24. Both ends of the third spring 25 are fixedly connected to the bearing rod 26, and the bearing rod 26 passes through and slides through the connecting rod 9. One end of the limit rod 24 is fixedly connected to the support rod 10, and the output end of the servo motor 6 on the other side passes through the fixed plate 4 and is equipped with a transmission rod 11. The outer ring of the transmission rod 11 is fitted with a second spring 12. By allowing the bearing rod 26 to slide into the limit rod 24, the third spring 25 is compressed, thereby allowing the limit rod 24 to slide out of the connecting rod 9, which simplifies maintenance and reduces the long-term operating cost of the equipment.

[0035] Reference Figure 1The output end of the push rod motor 15 passes through the support frame 14 and is fixedly connected to a slide plate 16. The slide plate 16 and the support frame 14 are connected through and slidably. A connecting frame 18 is fixedly connected to one side of the slide plate 16. A through tube 19 is slidably connected to the top of the connecting frame 18. A brush 20 is provided at the bottom of the through tube 19. By sliding the slide plate 16, the connecting frame 18 slides, allowing the brush 20 to squeeze the through tube 19, thus causing the through tube 19 to slide on the connecting frame 18, thereby improving the detection signal. To improve the quality, sensitivity, and resolution of damage detection, a telescopic tube 21 is connected to one end of the outer wall of the core tube 19 and is also connected to the connecting frame 18. A reagent box 22 is connected to one end of the telescopic tube 21 and is also connected to the top of the reagent box 22 and is also connected to the top of the reagent box 22. Driven by the vacuum pump 23, the reagent in the reagent box 22 is transported from the telescopic tube 21 to the core tube 19, thereby ensuring that the coupling agent is evenly coated on the surface of the tube and improving the accuracy and consistency of the detection.

[0036] Working principle: By allowing the bearing rod 26 to slide into the limiting rod 24, the third spring 25 is compressed, causing the limiting rod 24 to slide into the connecting rod 9. Subsequently, the rebound of the third spring 25 causes the bearing rod 26 to slide out of the limiting rod 24 and into the connecting rod 9, thus fixing the connecting rod 9. This limits the required support rod 10 to the slide rod 8. Then, the two fixing plates 4 are moved away from each other, allowing the fixing plates 4 to slide on the drive machine tool 1, thereby sliding on the fixing rod 2 and compressing the first spring 3. The pipe to be inspected is then slid out of the support rod 10. Subsequently, the slider 7 rotates within the rotating disk 5, causing the slide rod 8 to slide on the slider 7 and the rotating disk 5, allowing the support rod 10 to contact the inner wall of the pipe, thus fixing the pipe at multiple points. Finally, the rebound of the first spring 3 resets the fixing plate 4, thus fixing the two fixed plates 10 to the same position. The fixed plates 4 are brought closer together, allowing the protective block 13 to contact the tube. This causes the transmission rod 11 to slide into the fixed plate 4, compressing the second spring 12. The rebound of the second spring 12 then fixes and limits the tube to be tested. The rotation of the transmission rod 11 causes the rotating disk 5 to rotate on one side of the fixed plate 4, which in turn causes the tube to rotate between the fixed plates 4. The sliding of the support frame 14 and the up-and-down sliding of the slide plate 16 allow the brush 20 to contact the tube first, allowing the core tube 19 to slide on the connecting frame 18. Simultaneously, the vacuum pump 23 drives the reagents stored in the reagent box 22 to be transported into the telescopic tube 21 and then into the core tube 19, allowing the brush 20 to evenly apply the reagents to the tube. Finally, the support frame 14 slides a specified distance, allowing the detector 17 to perform damage detection on the clamped tube.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A metal structure damage detection device, comprising a drive machine tool (1), characterized in that: The top of the drive machine tool (1) is connected to a uniformly distributed fixed rod (2) through the middle. A first spring (3) is fitted at both ends of the outer ring of each fixed rod (2). A fixed plate (4) is slidably connected to both ends of the outer ring of each fixed rod (2), and the fixed plate (4) is slidably connected to the drive machine tool (1). A rotating disk (5) is rotatably connected to one side of one fixed plate (4). A servo motor (6) is fixedly connected to one side of the rotating disk (5), and the servo motor (6) is fixedly connected to one side of the other fixed plate (4). The output end of the servo motor (6) passes through the rotating disk (5) and is fixedly connected to a slider (7), and the slider (7) is rotatably connected to the rotating disk (5). One side of the slider (7) is slidably connected to a uniformly distributed slide rod (8), and the slide rod (8) is slidably connected to the rotating disk (5). One end of each slide rod (8) is fixedly connected to a connecting rod (9), and one end of each connecting rod (9) is slidably connected to a limit rod (24). The limit rod (24) is provided with a support component inside, and the top of the drive machine tool (1) is provided with an adjustment component.

2. The metal structure damage detection device according to claim 1, characterized in that: The support assembly includes a third spring (25), which is located inside the limiting rod (24). Both ends of the third spring (25) are fixedly connected to a bearing rod (26), and the bearing rod (26) and the connecting rod (9) pass through and slide together. One end of the limiting rod (24) is fixedly connected to a support rod (10), and the output end of the servo motor (6) on the other side passes through the fixing plate (4) and is provided with a transmission rod (11).

3. The metal structure damage detection device according to claim 2, characterized in that: A protective block (13) is provided at one end of the transmission rod (11), and a second spring (12) is sleeved on the outer ring of the transmission rod (11).

4. The metal structure damage detection device according to claim 1, characterized in that: The adjustment component includes a support frame (14), which is disposed on the top of the drive machine tool (1). A push rod motor (15) is fixedly connected to the top of the support frame (14). The output end of the push rod motor (15) passes through the support frame (14) and is fixedly connected to a slide plate (16). The slide plate (16) passes through and slides through the support frame (14).

5. The metal structure damage detection device according to claim 4, characterized in that: A connecting frame (18) is fixedly connected to one side of the slide plate (16), and a through tube (19) is slidably connected through the top of the connecting frame (18), and a brush (20) is provided at the bottom of the through tube (19).

6. The metal structure damage detection device according to claim 5, characterized in that: One end of the outer wall of the core tube (19) is connected to a telescopic tube (21), and the telescopic tube (21) is connected to the connecting frame (18).

7. The metal structure damage detection device according to claim 6, characterized in that: One end of the telescopic tube (21) is connected to a reagent box (22), and the top of the reagent box (22) is connected to a vacuum pump (23).

8. The metal structure damage detection device according to claim 4, characterized in that: A detector (17) is provided at the bottom of the skateboard (16).

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