An automatic wiring tool for power cable detection

Abstract

The utility model discloses a kind of automatic wiring tool for electric power wire detection, more specifically in the technical field of electric power wire detection.It includes workbench, the top of workbench is provided with to be measured area, the top of to be measured area is provided with wire arrangement mechanism, the top of workbench is fixedly installed with multi-axis mechanical arm, one end of multi-axis mechanical arm is fixedly installed with operating mechanism, the top of workbench is fixedly installed with terminal row, the top of workbench is fixedly installed with detection assembly, and the terminal row is arranged between to be measured area and detection assembly.The utility model has the function of detecting a large number of cables simultaneously, and can also replace manual, automatically connect detection cable to be detected with detection assembly for detection, greatly improve detection efficiency and consistency;Manual operation is replaced by mechanical positioning and automatic docking technology, to avoid poor contact, human error and high-voltage safety hazards.

Description

Technical Field

[0001] This utility model relates to the field of power line testing technology, specifically to an automatic wiring fixture for power line testing. Background Technology

[0002] The field of power line testing technology mainly involves technical means to monitor and evaluate the performance, condition, and faults of power transmission equipment such as power cables and overhead lines, aiming to ensure the safe and stable operation of the power grid. This field encompasses traditional testing methods (such as insulation resistance testing, partial discharge detection, and dielectric loss measurement) and advanced technologies.

[0003] In existing technologies, power cable testing requires workers to manually connect cables and test components for testing. In industrial production, personnel need to test the wiring of large quantities of wires, and each wire needs to be manually plugged in, unplugged, and fixed. This operation is cumbersome and slow, making it difficult to meet the needs of large-scale, fast-paced production in modern industry. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies, such as slow detection speed, which makes it difficult to meet the needs of large-scale, fast-paced production in modern industry. This invention proposes an automatic wiring fixture for power wire testing, which can simultaneously test a large number of cables and can also replace manual labor by automatically connecting the cables to be tested to the testing components for testing, thus greatly improving testing efficiency and consistency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design an automatic wiring fixture for power wire testing, including a workbench, a test area on the top of the workbench, a cable management mechanism on the top of the test area, a multi-axis robotic arm fixedly mounted on the top of the workbench, an operating mechanism fixedly mounted at one end of the multi-axis robotic arm, a terminal block fixedly mounted on the top of the workbench, a testing component fixedly mounted on the top of the workbench, the terminal block being positioned between the test area and the testing component, a plurality of connecting wires fixedly connected to one side of the testing component, the plurality of connecting wires being fixedly connected to one side of the terminal block, the operating mechanism including a mounting frame, a first cable gripper fixedly mounted at the bottom of the mounting frame, a lifting component fixedly mounted on one side of the first cable gripper, and an electric screwdriver fixedly mounted on one side of the lifting component.

[0007] Furthermore, it also includes four sets of cable fixing plates, and the top of the workbench is provided with a storage area, in which two sets of cable fixing plates are fixedly installed on the top of the storage area.

[0008] Furthermore, a processing terminal is fixedly installed on the top of the workbench, and a control panel is provided on one side of the processing terminal.

[0009] Furthermore, an emergency stop button is fixedly installed on the top of the processing terminal, and an audible and visual alarm is fixedly installed on the top of the workbench.

[0010] Furthermore, several indicator lights are provided on one side of the detection component.

[0011] Furthermore, the cable management mechanism includes several second cable clamps, wherein two sets of cable fixing plates are fixedly installed on the top of the test area, and several second cable clamps are disposed on the side of the cable fixing plate at the top of the test area near the detection component. An operation slot is provided on the top of the test area, and the operation slot is disposed between the two sets of cable fixing plates at the top of the test area. Several light sensors are fixedly installed inside the operation slot.

[0012] Furthermore, the cable management mechanism also includes a baffle, which is disposed on the side of the second cable clamp away from the top cable fixing plate of the test area.

[0013] The present invention proposes an automatic wiring fixture for testing power cables, which has the following advantages: it can simultaneously test a large number of cables, and can also replace manual labor by automatically connecting the cables to be tested to the testing components for testing, thus greatly improving testing efficiency and consistency; it uses mechanical positioning and automatic docking technology to replace manual operation, avoiding poor contact, human error and high voltage safety hazards. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a partial structural schematic diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the operating mechanism of this utility model;

[0017] Figure 4 This is a schematic diagram of the cable management mechanism of this utility model.

[0018] In the diagram: 1. Workbench; 2. Testing area; 3. Multi-axis robotic arm; 4. Operating mechanism; 401. Mounting bracket; 402. First cable gripper; 403. Lifting assembly; 404. Electric screwdriver; 5. Terminal block; 6. Connecting wire; 7. Detection assembly; 8. Cable management mechanism; 801. Second cable gripper; 802. Baffle; 803. Operating slot; 804. Light sensor; 9. Storage area; 10. Cable fixing plate; 11. Processing terminal; 12. Control panel; 13. Emergency stop button; 14. Audible and visual alarm; 15. Indicator light. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The structural features of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] See Figures 1-4An automatic wiring fixture for testing power wires includes a workbench 1, a test area 2 on the top of the workbench 1, a wire management mechanism 8 on the top of the test area 2, a multi-axis robotic arm 3 fixedly mounted on the top of the workbench 1, an operating mechanism 4 fixedly mounted at one end of the multi-axis robotic arm 3, a terminal block 5 fixedly mounted on the top of the workbench 1, and a detection component 7 fixedly mounted on the top of the workbench 1. The terminal block 5 is positioned between the test area 2 and the detection component 7, and several connecting wires are fixedly connected to one side of the detection component 7. 6. Several connecting wires 6 are fixedly connected to one side of the terminal block 5. The operating mechanism 4 includes a mounting frame 401. A first cable clamp 402 is fixedly installed at the bottom of the mounting frame 401. A lifting assembly 403 is fixedly installed on one side of the first cable clamp 402. The electric screwdriver 404 is moved up and down by the lifting assembly 403 to avoid the cable. An electric screwdriver 404 is fixedly installed on one side of the lifting assembly 403. Four sets of cable fixing plates 10 are provided. A storage area 9 is provided on the top of the workbench 1, of which two sets of cable fixing plates 10 are fixed. The cable is fixedly installed on the top of the storage area 9 and fixed by two sets of cable fixing plates 10 on the top of the storage area 9. The tested cables are collected and organized in the storage area 9. The processing terminal 11 is fixedly installed on the top of the workbench 1. The control panel 12 is set on one side of the processing terminal 11. The processing terminal 11 controls the overall operation of the equipment and records the test data obtained by the test component 7. The control panel 12 serves as a human-machine interface. Users can select the test items to be executed, start or stop the automatic wiring process, and view the current status information. The emergency stop button 13 is fixedly installed on the top of the processing terminal 11. The audible and visual alarm 14 is fixedly installed on the top of the workbench 1. The emergency stop button 13 will sound an alarm when the equipment malfunctions. The audible and visual alarm 14 allows the operator to immediately and quickly cut off the power or stop all actions in case of an emergency to prevent the accident from escalating further. Several indicator lights 15 are set on one side of the test component 7. The indicator lights 15 make it easy for users to judge the connection status of the cable and the test component 7.

[0024] The cable management mechanism 8 includes several second cable grippers 801, wherein two sets of cable fixing plates 10 are fixedly installed on the top of the test area 2, and the several second cable grippers 801 are located on the side of the cable fixing plates 10 at the top of the test area 2 near the detection component 7. An operation slot 803 is opened at the top of the test area 2, and the operation slot 803 is located between the two sets of cable fixing plates 10 at the top of the test area 2. Several light sensors 804 are fixedly installed inside the operation slot 803. The cable management mechanism 8 also includes a baffle 802, which is located away from the second cable grippers 801 at the top of the test area 2. On one side of the plate 10, the operation of the second cable clamp 801 is controlled by the light sensor 804. When the personnel fix the cable and the operating mechanism 4 picks up the cable, the light sensor 804 will be blocked. At this time, the light sensor 804 controls the second cable clamp 801 to open to facilitate personnel and cable operation. When the cable is inserted into the cable fixing plate 10, the second cable clamp 801 will clamp the connection section of the cable and straighten the wire to ensure that the cable can be accurately inserted into the terminal block 5. The baffle 802 restricts the fixed position of the cable at the top of the test area 2 to ensure the accuracy of the clamping by the operating mechanism 4.

[0025] This utility model relates to an automatic wiring fixture for testing power cables: it has the function of simultaneously testing a large number of cables, and can also replace manual labor by automatically connecting the cable to be tested to the testing component 7 for testing, which greatly improves the testing efficiency and consistency; it uses mechanical positioning and automatic docking technology to replace manual operation, avoiding poor contact, human error and high voltage safety hazards.

[0026] Specifically, the cable to be tested is fixed to the top of the testing area 2 by the cable management mechanism 8 and the cable fixing plate 10. Then, the multi-axis robotic arm 3 drives the operating mechanism 4 to move to the top of the testing area 2. The cable is clamped by the first cable gripper 402. Then, the multi-axis robotic arm 3 inserts the cable into the terminal block 5. Then, the lifting component 403 drives the electric screwdriver 404 to descend and tighten the fastening screw on the top of the terminal block 5, fixing the cable inside the terminal block 5. Then, the detection component 7 tests the cable. In this process, the terminal block 5 serves as a reliable electrical connection point between the cable and the detection component 7, providing a standardized interface. Together with the multi-axis robotic arm 3 and the operating mechanism 4, it enables the rapid batch connection of cables, greatly shortening the single test cycle.

[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic wiring fixture for testing power lines, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a test area (2), the top of the test area (2) is provided with a wire management mechanism (8), the top of the workbench (1) is fixedly installed with a multi-axis robotic arm (3), one end of the multi-axis robotic arm (3) is fixedly installed with an operating mechanism (4), the top of the workbench (1) is fixedly installed with a terminal block (5), the top of the workbench (1) is fixedly installed with a detection component (7), the terminal block (5) is located between the test area (2) and the detection component (7), one side of the detection component (7) is fixedly connected with several connecting wires (6), and several connecting wires (6) are fixedly connected to one side of the terminal block (5); The operating mechanism (4) includes a mounting frame (401), a first cable clamp (402) is fixedly mounted on the bottom of the mounting frame (401), a lifting assembly (403) is fixedly mounted on one side of the first cable clamp (402), and an electric screwdriver (404) is fixedly mounted on one side of the lifting assembly (403).

2. The automatic wiring fixture for testing power lines according to claim 1, characterized in that, It also includes four sets of cable fixing plates (10), and the top of the workbench (1) is provided with a storage area (9), of which two sets of cable fixing plates (10) are fixedly installed on the top of the storage area (9).

3. The automatic wiring fixture for testing power lines according to claim 1, characterized in that, A processing terminal (11) is fixedly installed on the top of the workbench (1), and a control panel (12) is provided on one side of the processing terminal (11).

4. The automatic wiring fixture for testing power lines according to claim 3, characterized in that, An emergency stop button (13) is fixedly installed on the top of the processing terminal (11), and an audible and visual alarm (14) is fixedly installed on the top of the workbench (1).

5. The automatic wiring fixture for testing power lines according to claim 1, characterized in that, Several indicator lights (15) are provided on one side of the detection component (7).

6. The automatic wiring fixture for testing power lines according to claim 2, characterized in that, The cable management mechanism (8) includes several second cable clamps (801), wherein two sets of cable fixing plates (10) are fixedly installed on the top of the test area (2), and several second cable clamps (801) are arranged on the side of the cable fixing plate (10) at the top of the test area (2) near the detection component (7). An operation slot (803) is provided at the top of the test area (2), and the operation slot (803) is arranged between the two sets of cable fixing plates (10) at the top of the test area (2). Several light sensors (804) are fixedly installed inside the operation slot (803).

7. An automatic wiring fixture for testing power lines according to claim 5, characterized in that, The cable management mechanism (8) also includes a baffle (802), which is located on the side of the second cable clamp (801) away from the top cable fixing plate (10) of the test area (2).

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