General maintenance platform for degaussing current controller

Abstract

The utility model discloses a kind of general overhaul platform of demagnetizing current control instrument, including bottom plate, the bottom of the bottom plate is equipped with several self-locking universal wheels, the top of the bottom plate is fixed with cabinet and support seat, display screen and operating panel are installed on the support seat, the top of the cabinet is provided with the overhaul interface for being inserted for the detection of demagnetizing current control instrument, conveying disc is rotatably connected on the support seat, several stations are provided on the conveying disc, servo motor is fixed in the support seat upper end, the motor shaft end of the servo motor is connected with speed reducer, the output end of the speed reducer is fixed with fixed link, the top of the fixed link is fixed with rotary table, magnetic sensor is provided on the rotary table, adjustment assembly for adjusting the horizontal position of magnetic sensor is also provided on the rotary table.The general overhaul platform of demagnetizing current control instrument has the advantage that operation is convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of testing technology, specifically a universal maintenance bench for a demagnetizing current controller. Background Technology

[0002] Currently, when the demagnetizing current controller malfunctions, it can only be repaired on a prototype. The prototype is large and heavy, making it inconvenient to move, and is generally fixed in the laboratory for use.

[0003] When overhauling a demagnetizing current controller, the magnetic sensor needs to be debugged as well. However, the magnetic sensor is usually placed as a separate component on a dedicated platform. During maintenance, at least two people are required: one to manually rotate the magnetic sensor and the other to measure the signal. Single-person operation is not possible, making maintenance inconvenient and inefficient. Furthermore, because the magnetic sensor is placed on a flat surface, it cannot rotate smoothly horizontally during manual rotation, resulting in slight vertical wobble and significant human error in signal measurement. Moreover, since the rotation speed and angle of the magnetic sensor cannot be precisely controlled, quantitative analysis of the measured signal is impossible. Therefore, during maintenance, only a rough observation of whether the key signals of the demagnetizing current controller change accordingly is possible; the magnitude of these changes cannot be analyzed, and the dynamic performance of the demagnetizing current controller cannot be tested. Summary of the Invention

[0004] The purpose of this utility model is to provide a universal maintenance bench for demagnetizing current controllers to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a universal maintenance platform for a demagnetizing current controller, comprising a base plate, several self-locking casters mounted on the bottom of the base plate, a cabinet and a support base fixed above the base plate, a display screen and an operation panel mounted on the support base, a maintenance interface for inserting the demagnetizing current controller during testing provided on the top of the cabinet, a conveyor plate rotatably connected to the support base, several workstations provided on the conveyor plate, a servo motor fixed inside the upper end of the support base, a reducer connected to the end of the motor shaft of the servo motor, a fixed rod fixed to the output end of the reducer, a turntable fixed to the top of the fixed rod, a magnetic sensor mounted on the turntable, and an adjustment component for adjusting the horizontal position of the magnetic sensor also provided on the turntable.

[0006] By adopting the above technical solution, the universal maintenance bench for the demagnetizing current controller has the advantages of convenient operation. This maintenance bench has a maintenance interface on the cabinet for connecting the demagnetizing current controller. It relies on the operation panel and display screen for display and operation, and is mainly responsible for the signal acquisition, processing, and display of the demagnetizing current controller. The turntable's speed and angle are precisely controlled by a servo motor. The magnetic sensor is fixedly mounted on the turntable and its position can be adjusted using adjustment components. When the turntable rotates, the magnetic sensor rotates accordingly, thus enabling precise control of the magnetic sensor's rotation angle and speed, achieving continuous and accurate signal measurement. The servo motor is controlled by pulse control. Maintenance personnel only need to connect the demagnetizing current controller to be tested to the maintenance interface. The maintenance bench will automatically acquire and analyze the key signals of the demagnetizing current controller, then determine the fault point, and display the fault problem and repair suggestions on the display screen. The above maintenance process can be completed by only one person, improving maintenance efficiency. Fixing the magnetic sensor on the turntable ensures smooth rotation and avoids human error caused by manual rotation. Furthermore, by precisely controlling the rotation angle and speed of the magnetic sensor, quantitative analysis of the measurement signal can be performed during maintenance. This allows for quantitative analysis of the relationship between the changes in the key signals of the demagnetizing current controller and the changes in the input signal, and enables testing of the dynamic performance of the demagnetizing current controller.

[0007] Preferably, the adjustment assembly includes a fixed base, a sliding groove, a screw, a bearing seat, and a level. The fixed base is fixed above the turntable, the sliding groove is formed in the fixed base for the bearing seat to slide horizontally, the screw is threadedly connected to the bearing seat, and the magnetic sensor is fixed to the bearing seat by screws.

[0008] By adopting the above technical solution, rotating the screw can drive the support seat to slide within the sliding groove on the fixed seat, thereby realizing the translation of the magnetic sensor within the turntable. A level can be used to easily adjust the horizontal position of the magnetic sensor.

[0009] Preferably, the sliding groove is a dovetail groove, and the cross-section of the bearing seat is a dovetail shape that matches the sliding groove.

[0010] By adopting the above technical solution, when the sliding groove adopts a dovetail groove, it has the advantage of stable sliding.

[0011] Preferably, the screw is externally threaded with a pressure ring, and a spring washer is provided between the pressure ring and the fixed seat.

[0012] By adopting the above technical solution, the screw can be locked using a pressure ring and a spring washer.

[0013] Preferably, the plurality of workstations are separated by partitions, and the plurality of partitions are connected and fixed to each other.

[0014] By adopting the above technical solution, multiple instruments to be tested can be placed on the conveyor tray, and the separator can separate them.

[0015] Preferably, two door stops are hinged to one side of the cabinet.

[0016] By adopting the above technical solution, the door can facilitate the use of the storage area and electrical installation area inside the cabinet.

[0017] Preferably, the top surface of the cabinet and the wall surface of the support base are respectively provided with a layer of anti-fouling coating.

[0018] By adopting the above technical solutions, the antifouling coating can improve the antifouling effect.

[0019] Compared with existing technologies, the advantages of this utility model are as follows: The universal maintenance platform for demagnetizing current controllers is convenient to operate; the platform has a maintenance interface on the cabinet for connecting the demagnetizing current controller, and relies on the operation panel and display screen for display and operation, mainly responsible for signal acquisition, processing, and display of the demagnetizing current controller. The turntable is precisely controlled in speed and angle by a servo motor, and the magnetic sensor is fixedly mounted on the turntable and its position can be adjusted by the adjustment components. When the turntable rotates, the magnetic sensor rotates accordingly, thereby enabling precise control of the magnetic sensor's rotation angle and speed, achieving continuous and accurate signal measurement. The servo motor is controlled by pulse control. Maintenance personnel only need to connect the demagnetizing current controller to be tested to the maintenance interface, and the platform will automatically acquire and analyze the key signals of the demagnetizing current controller, then determine the fault point of the demagnetizing current controller, and display the fault problem and repair suggestions on the display screen. The above maintenance process can be completed by only one person, improving maintenance efficiency; fixing the magnetic sensor on the turntable ensures smooth rotation and avoids human error caused by manual rotation. Furthermore, by precisely controlling the rotation angle and speed of the magnetic sensor, quantitative analysis of the measurement signal can be performed during maintenance. This allows for quantitative analysis of the relationship between the changes in the key signals of the demagnetizing current controller and the changes in the input signal, and enables testing of the dynamic performance of the demagnetizing current controller. Attached Figure Description

[0020] Figure 1 This is one of the structural schematic diagrams of this utility model.

[0021] Figure 2 This is the second structural schematic diagram of the present invention.

[0022] Figure 3 This is a side view of the structure of this utility model.

[0023] Figure 4 This is a schematic diagram used to illustrate the structure of a servo motor.

[0024] In the diagram: 1. Base plate; 2. Self-locking casters; 3. Cabinet; 4. Support base; 5. Display screen; 6. Control panel; 7. Inspection interface; 8. Conveyor tray; 9. Workstation; 10. Servo motor; 11. Reducer; 12. Fixed rod; 13. Turntable; 14. Magnetic sensor; 15. Fixed base; 16. Sliding groove; 17. Screw; 18. Bearing seat; 19. Pressure ring; 20. Spring washer; 21. Divider; 23. Door stop; 181. Level; 1811. Horizontal fine-tuning bracket. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4 This utility model provides a technical solution: a universal maintenance platform for a demagnetizing current controller, including a base plate 1, with several self-locking casters 2 installed at the bottom of the base plate 1, a cabinet 3 and a support base 4 fixed on the top of the base plate 1, a display screen 5 and an operation panel 6 installed on the support base 4, a maintenance interface 7 for inserting the demagnetizing current controller during testing provided on the top of the cabinet 3, a conveyor plate 8 rotatably connected to the support base 4, several workstations 9 provided on the conveyor plate 8, a servo motor 10 fixed inside the upper end of the support base 4, a reducer 11 connected to the end of the motor shaft of the servo motor 10, a fixing rod 12 fixed to the output end of the reducer 11, a turntable 13 fixed to the top of the fixing rod 12, a magnetic sensor 14 provided on the turntable 13, and an adjustment component for adjusting the horizontal position of the magnetic sensor 14 also provided on the turntable 13.

[0027] Please see Figure 1-3The universal maintenance bench for demagnetizing current controllers is convenient to operate. This maintenance bench has a maintenance interface 7 on the cabinet 3 for connecting the demagnetizing current controller. It relies on the operation panel 6 and display screen 5 for display and operation, primarily responsible for signal acquisition, processing, and display of the demagnetizing current controller. The turntable 13 is precisely controlled in speed and angle by a servo motor 10. The magnetic sensor 14 is fixedly mounted on the turntable 13 and its position can be adjusted using adjustment components. When the turntable 13 rotates, the magnetic sensor 14 rotates accordingly, thus enabling precise control of the rotation angle and speed of the magnetic sensor 14, achieving continuous and accurate signal measurement. The servo motor 10 is controlled by pulse control. Maintenance personnel only need to connect the demagnetizing current controller to be tested to the maintenance interface 7. The maintenance bench will automatically acquire and analyze the key signals of the demagnetizing current controller, then determine the fault point of the demagnetizing current controller, and display the fault problem and repair suggestions on the display screen 5. The above maintenance process can be completed by only one person, improving maintenance efficiency. The magnetic sensor 14 is fixedly mounted on the turntable 13, ensuring smooth rotation and avoiding human error caused by manual rotation. Furthermore, by precisely controlling the rotation angle and speed of the magnetic sensor 14, quantitative analysis of the measured signal can be performed during maintenance. This allows for quantitative analysis of the relationship between changes in key signals of the demagnetizing current controller and changes in the input signal, enabling testing of the dynamic performance of the demagnetizing current controller.

[0028] Please see Figure 1-3 The adjustment components include a fixed base 15, a sliding groove 16, a screw 17, a support base 18, and a level 181. The fixed base 15 is fixed above the turntable 13. The sliding groove 16 is formed in the fixed base 15 to allow the support base 18 to slide horizontally. The screw 17 is threadedly connected to the support base 18. The magnetic sensor 14 is mounted on the level 181, which is also mounted on the support base 18. Rotating the screw 17 causes the support base 18 to slide within the sliding groove 16 on the fixed base 15, thereby achieving position adjustment. The level 181 can adjust the position of the magnetic sensor 14 via a horizontal fine-tuning bracket 1811.

[0029] Please see Figure 1-3 The sliding groove 16 is a dovetail groove, and the cross-section of the bearing seat 18 is a dovetail shape that matches the sliding groove 16. When the sliding groove 16 adopts a dovetail groove, it has the advantage of stable sliding. The screw 17 is externally threaded with a pressure ring 19, and a spring washer 20 is provided between the pressure ring 19 and the fixed seat 15. The pressure ring 19 and the spring washer 20 can lock the screw 17.

[0030] Please see Figure 1-3Several workstations 9 are separated by partitions 21, which are interconnected and fixed. Multiple instruments to be tested can be placed on a conveyor tray 8, and the partitions 21 separate them. Two hinged doors 23 are attached to one side of the cabinet 3, providing easy access to the storage and electrical installation areas inside. The top surface of the cabinet 3 and the wall surface of the support base 4 are each coated with an anti-fouling coating to improve its anti-fouling effect.

[0031] When using the level 181, the level can be observed to be level by rotating the level fine-tuning bracket 1811 on the level 181 and then observing whether the bubble on the level 181 is in a horizontal state.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A universal maintenance platform for a demagnetizing current controller, comprising a base plate (1), wherein a plurality of self-locking casters (2) are mounted on the bottom of the base plate (1), characterized in that: A cabinet (3) and a support base (4) are fixed above the base plate (1). A display screen (5) and an operation panel (6) are installed on the support base (4). A maintenance interface (7) for the demagnetizing current controller to be inserted for testing is provided on the top of the cabinet (3). A conveyor plate (8) is rotatably connected to the support base (4). Several workstations (9) are provided on the conveyor plate (8). A servo motor (10) is fixed inside the upper end of the support base (4). A reducer (11) is connected to the end of the motor shaft of the servo motor (10). A fixing rod (12) is fixed to the output end of the reducer (11). A turntable (13) is fixed to the top of the fixing rod (12). A magnetic sensor (14) is provided on the turntable (13). An adjustment component for adjusting the horizontal position of the magnetic sensor (14) is also provided on the turntable (13).

2. The universal maintenance bench for a demagnetizing current controller according to claim 1, characterized in that: The adjustment assembly includes a fixed base (15), a sliding groove (16), a screw (17), a bearing seat (18), and a level (181). The fixed base (15) is fixed above the turntable (13). The sliding groove (16) is formed in the fixed base (15) for the bearing seat (18) to slide horizontally. The screw (17) is threadedly connected to the bearing seat (18). The magnetic sensor (14) is mounted on the level (181), and the level (181) is mounted on the bearing seat (18).

3. The universal maintenance bench for a demagnetizing current controller according to claim 2, characterized in that: The sliding groove (16) is a dovetail groove, and the cross section of the bearing seat (18) is a dovetail shape that matches the sliding groove (16).

4. The universal maintenance bench for a demagnetizing current controller according to claim 2, characterized in that: The screw (17) is externally threaded with a pressure ring (19), and a spring washer (20) is provided between the pressure ring (19) and the fixed seat (15).

5. A universal maintenance bench for a demagnetizing current controller according to claim 2, characterized in that: The level (181) is equipped with a level fine-tuning bracket (1811).

6. The universal maintenance bench for a demagnetizing current controller according to claim 1, characterized in that: The workstations (9) are separated by partitions (21), and the partitions (21) are connected and fixed to each other.

7. A universal maintenance bench for a demagnetizing current controller according to claim 1, characterized in that: Two door panels (23) are hinged to one side of the cabinet (3).

8. A universal maintenance bench for a demagnetizing current controller according to claim 1, characterized in that: The top surface of the cabinet (3) and the wall surface of the support base (4) are respectively provided with a layer of anti-fouling coating.

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