Energy storage converter transformer inductance fixed encapsulation structure

The energy storage converter transformer inductor fixing structure, designed with layered assembly brackets and air inlet square tubes, solves the problem of low heat dissipation efficiency in existing technologies, achieving efficient heat dissipation and convenient maintenance, and improving the stability and performance of the system.

CN224304479UActive Publication Date: 2026-05-29JIANGSU LVYANG NEW ENERGY TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU LVYANG NEW ENERGY TECH
Filing Date
2025-07-22
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing fixed structure of the transformer inductor in the energy storage converter cannot effectively dissipate heat, resulting in heat accumulation and affecting system stability and performance.

Method used

It adopts a layered assembly bracket structure, including bottom, middle and top assembly brackets, combined with air inlet square tube and suspension design to form an efficient heat dissipation air duct, and external components are fixed by welding to facilitate electrical connection and maintenance.

Benefits of technology

This allows for independent installation and maintenance of the transformer inductor, facilitating repairs, improving heat dissipation efficiency, and enhancing system stability and shock resistance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an energy storage converter transformer inductance fixed package structure is provided with assembly support, the assembly support for carrying out transformer inductance is divided into bottom assembly support and intermediate assembly support, bottom assembly support and intermediate assembly support are provided with intermediate assembly space, and the lower transformer inductance is assembled in intermediate assembly space, and the layered layout of bottom assembly support, intermediate assembly support and top assembly support makes upper and lower transformer inductance independent installation, and it is convenient to maintain and overhaul, and intermediate assembly support adopts welding fixed with external component, and the connecting round hole of external convex rod can be convenient transformer inductance and further assembly of other electrical control switch or cable.
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Description

Technical Field

[0001] This utility model relates to a transformer inductor assembly component, specifically to a fixed encapsulation structure for an energy storage converter transformer inductor. Background Technology

[0002] The transformer inductor in an energy storage converter is mainly used for filtering, energy storage, and suppressing current surges. During the DC-to-AC conversion process, the inductor and capacitor work together to form a low-pass filter circuit, smoothing the output current and reducing the impact of harmonics on the power grid or load. At the same time, it stores instantaneous energy, buffers power fluctuations, and improves system stability. Its practical applications cover scenarios such as new energy grid connection, microgrids, and uninterruptible power supply systems. It needs to adapt to a wide voltage range, high-frequency switching, and harsh conditions such as high temperature / humidity. It is usually fixed with an insulating bracket or metal frame and fastened with bolts. To improve heat dissipation efficiency, it can be mounted on a heat sink or the gaps can be filled with potting compound to enhance insulation and shock resistance.

[0003] In the prior art, 201821446852.3 discloses a power transformer inductor fixed encapsulation structure. This utility model discloses a power transformer inductor fixed encapsulation structure, including an iron core shell. A winding is provided inside the iron core shell, and fixing plates are provided on both sides of the iron core shell. Five sets of leads are provided outside the winding. A first shell is engaged with the front of the iron core shell. One side of the first shell forms a rotating structure with one side of a second shell via a rotating hinge. A fixing buckle fixed on the other side of the first shell engages in a groove opened on the other side of the second shell. A lead fixing groove with a strip-shaped opening is provided on the outside of the first shell. A winding fixing groove with a rectangular groove is provided in the middle of the second shell. Shell fixing grooves are provided on both sides of the winding fixing groove on the second shell. This power transformer inductor fixed encapsulation structure is simple to use and can be attached to the outside of the power transformer inductor structure to isolate the inductor structure from the outside environment, reducing dust adhering to the inductor structure and improving the inductor's performance.

[0004] Although the existing inductor fixing structure can reduce the dust adhering to the inductor structure and improve the inductor's performance, it cannot allow airflow at the bottom of the transformer and cannot effectively dissipate heat. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a fixed packaging structure for the transformer inductor of an energy storage converter.

[0006] This utility model is achieved using the following technical solution: a fixed packaging structure for a transformer inductor in an energy storage converter, comprising an assembly bracket. The assembly bracket for assembling the transformer inductor is divided into a bottom assembly bracket and a middle assembly bracket, with a middle assembly space between the bottom assembly bracket and the middle assembly bracket. A lower transformer inductor is assembled in the middle assembly space. A top assembly bracket is provided at the top of the middle assembly bracket. A top assembly space is provided between the top assembly bracket and the middle assembly bracket, with an upper transformer inductor arranged in the top assembly space. An external component is provided on the middle assembly bracket, and the external component is fixed to the middle assembly bracket by welding. An external protrusion is provided on the external component, and a connecting circular hole is provided on the external protrusion. Air inlet components are provided on both sides of the bottom assembly bracket.

[0007] The top mounting bracket is provided with a top mounting channel steel, which has an internal hollow structure, and suspensions are provided on both sides of the top mounting channel steel.

[0008] A connecting bracket is provided between the suspension and the top mounting channel steel, and an assembly angle is provided between the suspension and the connecting bracket. The suspension is provided with mounting holes.

[0009] An mounting plate is provided between the air intake component and the bottom mounting bracket. The mounting plate is divided into a front mounting plate and a rear mounting plate, and mounting holes are provided on the front mounting plate and the rear mounting plate.

[0010] The air intake component is an air intake square tube, and the air intake square tube is provided with mounting bosses, which are located on both sides of the air intake square tube.

[0011] The air inlet square tube is assembled with the mounting boss and the mounting holes on the mounting plate, and the air inlet square tube is provided with multiple air inlet channels.

[0012] The bottom mounting bracket is provided with a bottom mounting plate, the bottom mounting plate is provided with a mounting side plate, and the mounting side plate is provided with threaded holes.

[0013] Compared to existing technologies, this utility model features a layered layout of bottom, middle, and top mounting brackets, allowing for independent installation of the upper and lower transformer inductors. This facilitates maintenance and repair. The middle mounting bracket is welded to external components, and the connecting holes of the external protruding rods allow for convenient assembly of the transformer inductors with other electrical control switches or cables. The air inlet square tube has mounting bosses and multi-channel air inlets on both sides, forming an efficient heat dissipation channel for effective airflow and replacement. The mounting plate of the bottom mounting bracket facilitates the bottom assembly of the overall transformer inductor structure. The top mounting channel steel uses a hollow structure combined with a suspension, which also facilitates the assembly of the transformer inductors. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of this utility model;

[0017] Figure 4 This is a sectional view of the present invention;

[0018] In the diagram: 1 is the bottom mounting bracket, 2 is the middle mounting bracket, 3 is the lower transformer inductor, 4 is the top mounting bracket, 5 is the upper transformer inductor, 6 is the external component, 7 is the external protruding rod, 8 is the top mounting channel steel, 9 is the suspension, 10 is the mounting plate, 11 is the air inlet square tube, 12 is the mounting boss, 13 is the mounting side plate, and 14 is the air inlet duct. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0020] A fixed packaging structure for a transformer inductor in an energy storage converter is provided, comprising an assembly bracket. The assembly bracket for assembling the transformer inductor is divided into a bottom assembly bracket 1 and a middle assembly bracket 2, with an intermediate assembly space between the bottom assembly bracket 1 and the middle assembly bracket 2. A lower transformer inductor 3 is assembled in the intermediate assembly space. A top assembly bracket 4 is provided on top of the middle assembly bracket 2, with a top assembly space between the top assembly bracket 4 and the middle assembly bracket 2. An upper transformer inductor 5 is arranged in the top assembly space. An external component 6 is provided on the middle assembly bracket 2, and the external component 6 is fixed to the middle assembly bracket 2 by welding. An external protrusion 7 is provided on the external component 6, and a connecting circular hole is provided on the external protrusion 7. Air inlet components are provided on both sides of the bottom assembly bracket 1.

[0021] A top mounting bracket 4 is provided with a top mounting channel steel 8, which has an internal hollow structure. Suspension 9 is provided on both sides of the top mounting channel steel 8, and a connecting bracket is provided between the suspension 9 and the top mounting channel steel 8. An assembly angle is provided between the suspension and the connecting bracket, and mounting holes are provided on the suspension 9.

[0022] An mounting plate 10 is provided between the air inlet component and the bottom mounting bracket 1. The mounting plate 10 is divided into a front mounting plate and a rear mounting plate. The front mounting plate and the rear mounting plate are provided with mounting holes. The air inlet component is an air inlet square tube 11. The air inlet square tube 11 is provided with mounting bosses 12, which are located on both sides of the air inlet square tube 11.

[0023] The mounting boss on the air inlet square tube 11 is assembled with the mounting holes on the mounting plate 10. The air inlet square tube 11 is provided with multiple air inlet channels 14. The bottom mounting bracket 1 is provided with a bottom mounting plate. The bottom mounting plate is provided with a mounting side plate 13. The mounting side plate 13 is provided with threaded holes.

[0024] The layered layout of the bottom mounting bracket 1, the middle mounting bracket 2, and the top mounting bracket 4 allows for independent installation of the upper and lower transformer inductors, facilitating maintenance and repair. The middle mounting bracket 2 is welded to the external components, and the connecting round hole of the external protrusion rod 7 facilitates the further assembly of the transformer inductor with other electrical control switches or cables. The air inlet square tube 11 is equipped with mounting bosses 12 and multiple air inlet channels 14 on both sides. Combined with the partitioned layout of the mounting plate of the bottom mounting bracket 1, it forms an efficient heat dissipation air duct, effectively allowing airflow and replacement. The top mounting channel steel 8 adopts a hollow structure and is combined with the suspension 9. The suspension 9 also facilitates the assembly of the transformer inductor in the mounting position.

[0025] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A fixed packaging structure for the inductor of an energy storage converter transformer, comprising an assembly bracket, characterized in that: The assembly bracket is divided into a bottom assembly bracket and a middle assembly bracket, with an intermediate assembly space between them. A lower transformer inductor is installed in the intermediate assembly space. A top assembly bracket is installed on top of the middle assembly bracket, with a top assembly space between it and the middle assembly bracket. An upper transformer inductor is installed in the top assembly space. An external component is installed on the middle assembly bracket, and the external component is fixed to the middle assembly bracket by welding. An external protrusion with a connecting hole is provided on the external component. Air inlet components are provided on both sides of the bottom assembly bracket.

2. The fixed packaging structure for the transformer inductor of an energy storage converter according to claim 1, characterized in that: The top mounting bracket is provided with a top mounting channel steel, which has an internal hollow structure, and suspensions are provided on both sides of the top mounting channel steel.

3. The fixed packaging structure for the transformer inductor of an energy storage converter according to claim 2, characterized in that: A connecting bracket is provided between the suspension and the top mounting channel steel, and an assembly angle is provided between the suspension and the connecting bracket. The suspension is provided with mounting holes.

4. The fixed packaging structure for the transformer inductor of an energy storage converter according to claim 3, characterized in that: An mounting plate is provided between the air intake component and the bottom mounting bracket. The mounting plate is divided into a front mounting plate and a rear mounting plate, and mounting holes are provided on the front mounting plate and the rear mounting plate.

5. The fixed packaging structure for the transformer inductor of an energy storage converter according to claim 4, characterized in that: The air intake component is an air intake square tube, and the air intake square tube is provided with mounting bosses, which are located on both sides of the air intake square tube.

6. The fixed packaging structure for the transformer inductor of an energy storage converter according to claim 5, characterized in that: The air inlet square tube is assembled with the mounting boss and the mounting holes on the mounting plate, and the air inlet square tube is provided with multiple air inlet channels.

7. The fixed encapsulation structure for the transformer inductor of an energy storage converter according to claim 6, characterized in that: The bottom mounting bracket is provided with a bottom mounting plate, the bottom mounting plate is provided with a mounting side plate, and the mounting side plate is provided with threaded holes.