A cable breakout mechanism

Abstract

The utility model discloses a cable branch mechanism, including base, the inside of base is installed with lithium cell and controller in proper order, the both ends of base are welded with loose line casing and wiring casing. The utility model discloses when operating, the user will peel off the cable product before branch processing of the front end through the drum on the loose line casing and then pass through the branch cavity on the wiring casing, then first telescopic air cylinder and second telescopic air cylinder start, respectively through corresponding first arc -shaped pressboard and second arc -shaped pressboard, and the cable is pressed in the loose line casing and wiring casing, and, the pressure sensor of first arc -shaped pressboard and second arc -shaped pressboard adds will monitor the size of pressing force in real time, be favorable to intelligent control and press fixed state, then, first self -locking motor starts, cooperates the transmission effect of solid gear and hollow gear, drives the drum and product rotary motion, realizes the automatic processing of the spiral loose processing of wire harness assembly product.

Description

Technical Field

[0001] This utility model relates to the field of cable splitting technology, specifically a cable splitting mechanism. Background Technology

[0002] Cables are commonly used in the power and communication fields. They can transmit electrical signals, power or data. Considering that cables in electronic communication applications include several wire bundles, in actual use, workers often need to use wire splitting mechanisms to split the cables to meet the needs of different wire bundles being arranged in different locations.

[0003] As disclosed in application number 201420545954.6, a cable splitting mechanism includes: a constraint plate, and a wire pressing door and a splitting disc that are shaped and matched to the constraint plate. The constraint plate has a sliding groove for the wire pressing door to move and a disc groove for the splitting disc to rotate. The sliding groove and the disc groove are interconnected. The wire pressing door can move close to the splitting disc. The splitting disc has at least one wire groove on its side periphery, and the disc groove has at least one wire outlet that penetrates the inside and outside of the constraint plate. This utility model utilizes the cooperation of the splitting disc and the wire pressing door for automatic cable splitting. By utilizing the movement and coordination of the mold's wire groove and outlet positions, a mechanical structure is provided to replace manual wire splitting, offering an effective mechanical structure solution for achieving efficient and automated cable splitting, while also avoiding missplitting caused by manual splitting. However, considering that cables often have their internal wire bundles spirally wound and twisted together to improve strength, it is inconvenient to separate individual wire bundles one by one. Furthermore, it generally requires manual operation for splitting, making it difficult to automate wire loosening, splitting, and gathering, resulting in poor device performance. Therefore, we propose a new type of cable splitting mechanism. Utility Model Content

[0004] The purpose of this invention is to provide a cable splitting mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cable splitting mechanism, including a base, inside which a lithium battery and a controller are sequentially installed; a cable loosening housing and a cable wiring housing are welded to both ends of the base respectively; a splitting cavity is provided inside the cable wiring housing; a second telescopic cylinder is installed on the top of the splitting cavity; a second arc-shaped pressure plate is connected to the output end of the second telescopic cylinder; a second self-locking motor is fixed to the outer wall of the splitting cavity; the output end of the second self-locking motor is connected to a splitting disc that matches the second arc-shaped pressure plate; and a splitting disc is provided on the splitting disc. The wiring machine housing has a first wire clamping port, and a wire hub is installed on one side of the wiring machine housing. The wire hub is evenly provided with second wire clamping ports that match the first wire clamping port. Hollow gears and solid gears are sequentially movably connected inside the wire loosening machine housing. A first self-locking motor that matches the solid gear is installed on the outer wall of the wire loosening machine housing. A rotating cylinder is welded to the inner wall of the hollow gear. A first telescopic cylinder is fixed to one end of the rotating cylinder. A first arc-shaped pressure plate is connected to the output end of the first telescopic cylinder. Pressure sensors are installed on the inner walls of both the first and second arc-shaped pressure plates.

[0006] Preferably, the hub and the wiring housing are connected by a snap-fit ​​mechanism to form a disassembly and installation structure.

[0007] Preferably, the second cable slots are arranged at equal intervals on the cable hub, and the cable hub and the splitter cavity are connected internally.

[0008] Preferably, both ends of the second arc-shaped pressure plate are slidably connected to the inner wall of the dividing cavity, which improves the stability of the second arc-shaped pressure plate when sliding up and down.

[0009] Preferably, both ends of the wire loosening machine housing are welded with hollow limiting discs that match the rotating drum.

[0010] Preferably, the inner wall of the hollow limiting disk is provided with an annular guide groove, and the outer wall of the rotating cylinder is uniformly welded with guide sliders that match the annular guide groove, thereby improving the stability of the rotating cylinder during rotation.

[0011] Preferably, the hollow gear and the solid gear form a meshing connection, and a rotary bearing is provided between the solid gear and the slack wire housing.

[0012] Preferably, the base, the cable loosening housing, and the cable wiring housing are all made of aluminum alloy.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The cable splitting mechanism optimizes its performance by installing a second arc-shaped pressure plate, etc. The user passes the front end of the cable product to be split through the rotating drum on the cable loosening machine housing and then through the splitting cavity on the wiring machine housing. Then the first telescopic cylinder and the second telescopic cylinder are started, and the cable is pressed in the cable loosening machine housing and the wiring machine housing by the corresponding first arc-shaped pressure plate and the second arc-shaped pressure plate respectively. In addition, the pressure sensor installed on the first arc-shaped pressure plate and the second arc-shaped pressure plate will monitor the clamping force in real time and send the monitored data to the controller. This is conducive to intelligent control of the clamping and fixing state and optimizes the subsequent processing effect. Then, the first self-locking motor starts to drive the solid gear to rotate. The solid gear will drive the hollow gear meshing with it to rotate. The rotating drum welded inside the hollow gear will drive the product fixed inside to rotate, realizing the automated de-spiraling and loosening processing of the wire harness assembly product.

[0015] (2) The cable splitting mechanism is equipped with a splitting cavity, so that when the device is in actual operation, the cable product with the outer sheath removed and to be split will be inserted into the splitting cavity. Then the cable harness assembly will be de-spiraled and loosened. At this time, the second arc-shaped pressure plate at the output end of the second telescopic cylinder on the wiring machine housing will press and fix the cable harness assembly. After the de-spiraling and loosening operation is completed, the second telescopic cylinder will start and apply downward pressure to the product, so that the single cable harness on the cable harness assembly will be inserted into the first cable clamping port of the splitting disc. At the same time, the second self-locking motor will start and drive the splitting disc to rotate. When the first cable clamping port containing the cable harness completes the process of docking with the cable holder and leaving, the cable harness inside the first cable clamping port will be squeezed into the second cable clamping port of the cable holder. The second self-locking motor continues to move and repeats the above splitting and wiring operation. The cable harness inside the second cable clamping port above the cable holder will be squeezed into the second cable clamping port below for collection, thereby realizing the automated distribution and collection of each individual cable harness on the cable. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a side view of the casing of the wire loosening machine of this utility model;

[0018] Figure 3 This is a partial sectional view of the wiring housing of this utility model.

[0019] Figure 4 This is a side view sectional view of the wire loosening machine housing of this utility model;

[0020] Figure 5 This is a side view sectional diagram of the hollow limiting disc of this utility model.

[0021] In the diagram: 1. Wiring machine housing; 2. Rotary drum; 3. First self-locking motor; 4. Hollow limit plate; 5. First telescopic cylinder; 6. Cable loosening machine housing; 7. Base; 8. Lithium battery; 9. Controller; 10. Pressure sensor; 11. First arc-shaped pressure plate; 12. Second telescopic cylinder; 13. Cable distribution chamber; 14. Cable hub; 15. Second cable clamping port; 16. Second self-locking motor; 17. Cable distribution plate; 18. First cable clamping port; 19. Second arc-shaped pressure plate; 20. Hollow gear; 21. Solid gear; 22. Guide slider; 23. Annular guide groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figure 1-5 An embodiment of this utility model is provided: a cable splitting mechanism, including a base 7, a lithium battery 8 and a controller 9 are installed in sequence inside the base 7, and a cable loosening housing 6 and a cable wiring housing 1 are welded to both ends of the base 7 respectively;

[0024] The wiring housing 1 has a wiring chamber 13 inside. A second telescopic cylinder 12 is installed on the top of the wiring chamber 13. The output end of the second telescopic cylinder 12 is connected to a second arc-shaped pressure plate 19. A second self-locking motor 16 is fixed on the outer wall of the wiring chamber 13. The output end of the second self-locking motor 16 is connected to a wiring disc 17 that matches the second arc-shaped pressure plate 19.

[0025] The cable distribution plate 17 is provided with a first cable clamping port 18, and a cable hub 14 is installed on one side of the cabling machine housing 1. The cable hub 14 is evenly provided with second cable clamping ports 15 that match the first cable clamping port 18.

[0026] The hub 14 and the cabling housing 1 are connected by a snap-fit ​​mechanism to form a disassembly and installation structure;

[0027] The second cable slots 15 are arranged at equal intervals on the cable holder 14, and the cable holder 14 and the splitter cavity 13 are connected internally.

[0028] During use, the cable product with its outer sheath removed and ready for splitting is inserted into the splitting cavity 13. Then, the cable harness assembly is de-spirated to loosen it. At this time, the second arc-shaped pressure plate 19 at the output end of the second telescopic cylinder 12 on the wiring housing 1 presses and fixes the cable harness assembly. Subsequently, after the de-spirating and loosening operations are completed, the second telescopic cylinder 12 is activated, applying downward pressure to the product, causing each individual cable harness on the assembly to be inserted into the first clamping port 18 of the splitting reel 17. Simultaneously, the second self-locking motor 16... The system will start and drive the cable splitter 17 to rotate. When the first cable tray 18 containing the wire harness completes the process of docking with the cable holder 14 and leaving, the wire harness inside the first cable tray 18 will be squeezed into the second cable tray 15 of the cable holder 14. The second self-locking motor 16 continues to move and repeats the above-mentioned cable splitting and wiring operation. The wire harness inside the second cable tray 15 above the cable holder 14 will be squeezed into the second cable tray 15 below for collection, thereby enabling automated distribution and collection of each individual wire harness on the cable.

[0029] Hollow gear 20 and solid gear 21 are sequentially connected inside the wire loosening machine housing 6. A first self-locking motor 3 matching the solid gear 21 is installed on the outer wall of the wire loosening machine housing 6. A rotating drum 2 is welded to the inner wall of the hollow gear 20. A first telescopic cylinder 5 is fixed to one end of the rotating drum 2. A first arc-shaped pressure plate 11 is connected to the output end of the first telescopic cylinder 5. Pressure sensors 10 are installed on the inner walls of the first arc-shaped pressure plate 11 and the second arc-shaped pressure plate 19.

[0030] In use, the user passes the front end of the cable product with its outer sheath removed through the rotating drum 2 on the loosening machine housing 6 and then through the splitting cavity 13 on the wiring machine housing 1. Then, the first telescopic cylinder 5 and the second telescopic cylinder 12 are activated, and the corresponding first arc-shaped pressure plate 11 and second arc-shaped pressure plate 19 press the cable tightly inside the loosening machine housing 6 and the wiring machine housing 1. The pressure sensor 10 installed on the first arc-shaped pressure plate 11 and the second arc-shaped pressure plate 19 monitors the clamping force in real time and sends the monitored data to the controller 9. This is beneficial for intelligent control of the clamping and fixing state and optimizes the subsequent processing effect. Then, the first self-locking motor 3 is activated to drive the solid gear 21 to rotate. The solid gear 21 drives the hollow gear 20 that meshes with it to rotate. The rotating drum 2 welded inside the hollow gear 20 will then drive the product fixed inside to rotate, realizing the automated de-spiraling and loosening processing of the wire harness assembly product. This solves the problem that the wire harness with internal spiral twisting is not easy to split and improves the applicability.

[0031] Both ends of the second arc-shaped pressure plate 19 are slidably connected to the inner wall of the dividing cavity 13, which improves the stability of the second arc-shaped pressure plate 19 when it slides up and down.

[0032] Both ends of the wire loosening machine housing 6 are welded with hollow limiting discs 4 that match the rotating drum 2;

[0033] The inner wall of the hollow limiting disk 4 is provided with an annular guide groove 23, and the outer wall of the rotating cylinder 2 is uniformly welded with guide sliders 22 that match the annular guide groove 23, which improves the stability of the rotating cylinder 2 during rotation.

[0034] Hollow gear 20 and solid gear 21 form a meshing connection, and a rotary bearing is provided between solid gear 21 and wire loosening machine housing 6;

[0035] The base 7, the loosening housing 6, and the wiring housing 1 are all made of aluminum alloy.

[0036] In this embodiment, the user inserts the stripped cable end through the rotating drum 2 on the cable loosening machine housing 6 and then through the cable splitting cavity 13 on the wiring machine housing 1. The first telescopic cylinder 5 and the second telescopic cylinder 12 are then activated, respectively pressing the cable inside the cable loosening machine housing 6 and the wiring machine housing 1 via the corresponding first arc-shaped pressure plate 11 and second arc-shaped pressure plate 19. Pressure sensors 10 mounted on the first and second arc-shaped pressure plates 11 and 19 monitor the clamping force in real time and send the monitored data to the controller 9. This facilitates intelligent control of the clamping and fixing state. The subsequent processing effect has been optimized. Then, the first self-locking motor 3 starts, driving the solid gear 21 to rotate. The solid gear 21 drives the hollow gear 20, which meshes with it, to rotate. The rotating cylinder 2 welded inside the hollow gear 20 then drives the product fixed inside to rotate, achieving automated decoiling and loosening of the wire harness assembly. This solves the problem of wire harnesses with internal spiral twists being difficult to separate, improving applicability. Then, the cable product with its outer sheath removed, awaiting separation, is inserted into the separation cavity 13. Next, the cable harness assembly is decoiled and loosened, at which point the wiring... The second arc-shaped pressure plate 19 at the output end of the second telescopic cylinder 12 on the housing 1 will press and fix the wire harness assembly. Subsequently, after completing the decoiling and loosening operations, the second telescopic cylinder 12 will start, apply downward pressure to the product, and cause the single wire harness on the wire harness assembly to be inserted into the first wire-holding port 18 of the wire distributor 17. At the same time, the second self-locking motor 16 will start, driving the wire distributor 17 to rotate. When the first wire-holding port 18 containing the wire harness completes the process of docking with and leaving the wire collector 14, the wire harness inside the first wire-holding port 18 will be squeezed into the second wire-holding port 15 of the wire collector 14. The second self-locking motor 16 will then activate. The motor 16 continues to move and repeats the above-mentioned wire splitting and wiring operation. The wire bundle inside the second wire clamping port 15 above the cable holder 14 will be squeezed into the second wire clamping port 15 below for collection, thereby realizing the automatic distribution and collection of each individual wire bundle on the cable. In addition, by setting both ends of the second arc-shaped pressure plate 19 to form a sliding connection with the inner wall of the wire splitting cavity 13, the stability of the second arc-shaped pressure plate 19 when sliding up and down is improved. Furthermore, by utilizing the sliding guide structure between the annular guide groove 23 on the hollow limit plate 4 and the guide slider 22 on the rotating drum 2, the stability of the rotating drum 2 when rotating is improved.

Claims

1. A cable splitter mechanism, characterized in that, Includes a base (7), inside which a lithium battery (8) and a controller (9) are sequentially installed. At both ends of the base (7) are welded a wire loosening housing (6) and a wiring housing (1). Inside the wiring housing (1) is a wire splitting cavity (13). A second telescopic cylinder (12) is installed on the top of the wire splitting cavity (13). The output end of the second telescopic cylinder (12) is connected to a second arc-shaped pressure plate (19). A second self-locking motor (16) is fixed to the outer wall of the wire splitting cavity (13). The output end of the second self-locking motor (16) is connected to a wire splitting disc (17) that matches the second arc-shaped pressure plate (19). The wire splitting disc (17) has a first wire clamping port (18). The wiring housing ( 1) A wire hub (14) is installed on one side. The wire hub (14) is evenly provided with a second wire clamping port (15) that matches the first wire clamping port (18). Hollow gear (20) and solid gear (21) are sequentially connected inside the wire loosening machine housing (6). A first self-locking motor (3) that matches the solid gear (21) is installed on the outer wall of the wire loosening machine housing (6). A rotating cylinder (2) is welded to the inner wall of the hollow gear (20). A first telescopic cylinder (5) is fixed at one end of the rotating cylinder (2). A first arc-shaped pressure plate (11) is connected to the output end of the first telescopic cylinder (5). Pressure sensors (10) are installed on the inner walls of the first arc-shaped pressure plate (11) and the second arc-shaped pressure plate (19).

2. The cable splitter mechanism according to claim 1, characterized in that: The hub (14) and the wiring housing (1) are connected by a snap-fit ​​mechanism to form a disassembly and installation structure.

3. The cable splitter mechanism according to claim 1, characterized in that: The second cable slot (15) is arranged at equal intervals on the cable holder (14), and the cable holder (14) and the splitter cavity (13) are connected internally.

4. The cable splitter mechanism according to claim 1, characterized in that: Both ends of the second arc-shaped pressure plate (19) are slidably connected to the inner wall of the dividing cavity (13).

5. A cable splitter mechanism according to claim 1, characterized in that: Both ends of the slack wire housing (6) are welded with hollow limiting discs (4) that match the rotating drum (2).

6. A cable splitter mechanism according to claim 5, characterized in that: The inner wall of the hollow limiting disk (4) is provided with an annular guide groove (23), and the outer wall of the rotating cylinder (2) is uniformly welded with guide sliders (22) that match the annular guide groove (23).

7. A cable splitter mechanism according to claim 1, characterized in that: The hollow gear (20) and the solid gear (21) are meshed together, and a rotary bearing is provided between the solid gear (21) and the slack wire housing (6).

8. A cable splitter mechanism according to claim 1, characterized in that: The base (7), the wire loosening housing (6), and the wiring housing (1) are all made of aluminum alloy.

Images