A portable router module box
By designing a portable router module box that integrates a network port to USB chip and a power voltage conversion chip, the portability and power supply issues of the router are solved, resulting in a miniaturized and highly integrated router module box with good heat dissipation and signal transmission capabilities.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DIFFERENTIAL ZHIFEI (HANGZHOU) TECHNOLOGY CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-29
AI Technical Summary
Existing routers are bulky, not portable, lack network port to USB conversion functionality, have no casing for the router module, and cannot be directly powered by USB.
A portable router module box was designed, comprising a router shell, an integrated circuit board, and a router module. The integrated circuit board integrates a network port to USB chip and a power voltage conversion chip. The router module is equipped with a heat sink and status indicator lights. Modular assembly is achieved by connecting with screws.
It achieves miniaturization and improved portability of the router, has a network port to USB function, supports USB power supply, has good heat dissipation, good signal and no exposed wires, and has a high degree of overall integration.
Smart Images

Figure CN224305790U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of router technology and is a portable router module box. Background Technology
[0002] As a core device for network connectivity, a router's functionality relies on the collaborative work of multiple technologies, encompassing hardware, software, and communication protocols. However, existing routers are bulky and lack portability. Furthermore, some existing portable routers suffer from the following problems: 1. Lack of Ethernet-to-USB conversion functionality; 2. Lack of a casing for the router module; 3. Inability to directly power the router module via USB. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model provides a portable router module box.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] This application provides a portable router module box, including a router shell composed of a router top cover and a router bottom cover, wherein the router top cover and the router bottom cover are assembled and connected by screws, and an integrated circuit board and a router module are disposed inside the router shell, wherein the integrated circuit board and the router module are electrically connected.
[0006] Preferably, the router top cover, router bottom cover, integrated circuit board, and router module are all provided with multiple connection holes, and multiple height-increasing posts are provided between the integrated circuit board and the router module. The height-increasing posts are arranged corresponding to the connection holes, and the router top cover, router bottom cover, integrated circuit board, router module, and height-increasing posts are connected by screws through the connection holes.
[0007] Preferably, the router cover includes an upper cover plate and a lower connecting plate, the upper cover plate being connected to the lower connecting plate, the upper cover plate having an antenna insertion hole for installing an antenna, and the lower connecting plate having an interface slot and a network port slot on one side.
[0008] Preferably, the router's lower cover has ventilation holes that penetrate the side wall of the router's lower cover, and the side wall of the router's lower cover has a through interface.
[0009] Preferably, the integrated circuit board integrates a network port, a USB interface, a network port to USB chip, and a power supply voltage conversion chip, with the network port, USB interface, and power supply voltage conversion chip respectively connected to different pins of the network port to USB chip.
[0010] Preferably, the router module integrates an ingress port, an egress port, a router power supply port, and a status indicator light. The ingress port, egress port, router power supply port, and status indicator light are respectively distributed on different edges of the router module. The status indicator light is close to the ventilation hole, and the egress port is connected to the integrated circuit board via a wire.
[0011] Preferably, the router module has a heat sink at the bottom, a thermal grease layer between the heat sink and the bottom of the router module, and a thermal silicone layer around the thermal grease layer.
[0012] Compared with the prior art, this utility model provides a portable router module box, which has the following advantages:
[0013] This utility model features a simple structure that is easy to assemble. The router boasts excellent heat dissipation, allowing for extended operation. Its exposed antenna ensures strong signal strength while eliminating exposed wiring. It also solves the problem of routers on the market not being directly powered by mobile phones or tablets, and addresses the inability of the router's network port to communicate with devices like tablets and phones (USB to Ethernet adapter). Its high overall integration and compact size enhance portability.
[0014] The features and advantages of this utility model will be described in detail through embodiments and in conjunction with the accompanying drawings. Attached Figure Description
[0015] Figure 1 This is an exploded view of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the router cover of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the lower cover of the router of this utility model;
[0018] Figure 4 This is a schematic diagram of the integrated circuit board of this utility model;
[0019] Figure 5 This is a schematic diagram of the router module of this utility model;
[0020] Figure 6 This is a schematic diagram of the overall assembly of this utility model;
[0021] In the diagram: 1. Router casing; 2. Integrated circuit board; 3. Router module; 4. Connection hole; 5. Heightening post; 11. Router top cover; 12. Router bottom cover; 111. Top cover plate; 112. Lower connecting plate; 113. Antenna insertion hole; 114. Interface slot; 115. Network port slot; 121. Ventilation hole; 122. Through interface; 21. Network port; 22. USB interface; 23. Network port to USB chip; 24. Power voltage conversion chip; 31. Ingress port; 32. Exgress port; 33. Router power supply port; 34. Status indicator light. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit its scope. Furthermore, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily obscuring the concepts of this utility model.
[0023] See Figures 1-6 This application provides a portable router module box, including a router shell 1 composed of a router top cover 11 and a router bottom cover 12. The router top cover 11 and the router bottom cover 12 are assembled and connected by screws. An integrated circuit board 2 and a router module 3 are provided inside the router shell 1. The integrated circuit board 2 and the router module 3 are electrically connected.
[0024] See Figure 1 Specifically, the router top cover 11, router bottom cover 12, integrated circuit board 2 and router module 3 are all provided with multiple connection holes 4. Multiple height-increasing posts 5 are provided between the integrated circuit board 2 and the router module 3. The height-increasing posts 5 are correspondingly arranged with the connection holes 4. The router top cover 11, router bottom cover 12, integrated circuit board 2, router module 3 and height-increasing posts 5 are connected by screws through the connection holes 4.
[0025] See Figure 2 Specifically, the router cover 11 includes an upper cover plate 111 and a lower connecting plate 112. The upper cover plate 111 is connected to the lower connecting plate 112. The upper cover plate 111 has an antenna insertion hole 113 for installing an antenna. The lower connecting plate 112 has an interface slot 114 and a network port slot 115 on one side.
[0026] See Figure 3 Specifically, the router's lower cover 12 has ventilation holes 121 that penetrate the side wall of the router's lower cover 12, and the side wall of the router's lower cover 12 has a through interface 122.
[0027] See Figure 4Specifically, the integrated circuit board 2 integrates a network port 21, a USB interface 22, a network port to USB chip 23, and a power voltage conversion chip 24. The network port 21, the USB interface 22, and the power voltage conversion chip 24 are respectively connected to different pins of the network port to USB chip 23.
[0028] See Figure 5 Specifically, the router module 3 integrates an ingress port 31, an egress port 32, a router power supply port 33, and a status indicator light 34. The ingress port 31, egress port 32, router power supply port 33, and status indicator light 34 are respectively distributed on different edges of the router module 3. The status indicator light 34 is close to the ventilation hole 121, thereby facilitating the illumination status of the status indicator light 34. The egress port 32 is connected to the integrated circuit board 2 through a wire.
[0029] Specifically, the router module 3 has a heat sink at the bottom, a thermal grease layer between the heat sink and the bottom of the router module 3, and a thermal silicone layer around the thermal grease layer.
[0030] Further explanation:
[0031] To address the issues of USB to Ethernet protocol conversion, router power supply, and inconsistencies between the router module's network port interface and the actual interface used, a circuit board was designed that integrates USB to Ethernet conversion, network port wiring conversion, and power supply voltage conversion.
[0032] The Ethernet-to-USB chip in the circuit board can be selected as the SR9900A. The SR9900A is a highly integrated, low-power, single-chip USB 2.0 to 10 / 100M Ethernet control circuit. It adds low-cost, small-package, plug-and-play Fast Ethernet functionality to various applications, including desktop computers, laptops, ultra-portable computers, tablets, docking stations / port replicators / extension stations, game consoles, smart home devices, and any embedded device with a USB interface, while also being economical and practical.
[0033] The power supply voltage conversion chip can be selected as SX1308, which is a constant frequency, 6-pin SOT23 packaged DC-DC boost converter.
[0034] The core of DC-DC synchronous rectification technology is to replace traditional rectifier diodes with low on-resistance MOSFETs (called synchronous rectifier diodes). By precisely controlling the switching state of the MOSFETs, energy loss is reduced. The DC-DC control logic works by detecting the inductor current direction or the switching node voltage. The controller triggers the synchronous rectifier diode to turn on and off at the appropriate time, ensuring its operation is synchronized with the main switch. This allows for duty cycle adjustment to achieve the ideal voltage. This chip is small and suitable for small, low-power applications. Therefore, we chose the SX1308 as our boost chip. The SX1308 has a switching frequency of 1.2MHz, allowing the use of miniature, low-cost capacitors and inductors with a height of 2mm or less. The 5V power input from the USB port is boosted to 12V by this chip to power the router.
[0035] Meanwhile, the PCB board is highly compatible with the router module in terms of opening position and size, and also has the function of changing the network port wiring sequence. In terms of interface, it uses MX1.25, which is the same as the router module selected below, and can be perfectly adapted to the router module.
[0036] Regarding the issue of router overheating, the main heat source of the router is the main control chip. In actual tests, the temperature can reach nearly 80°C after 5 minutes of use at a room temperature of 25°C. To address this, you can use Deepcool DM9 thermal paste and a copper heatsink, and then use Kraft 5205 high thermal conductivity silicone to fix it. In actual tests, the temperature can finally be stabilized at around 55°C, which meets the standard for daily use.
[0037] The above description is only a preferred embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A portable router module box, characterized in that: The router housing (1) consists of a router top cover (11) and a router bottom cover (12), which are assembled and connected by screws. The router housing (1) contains an integrated circuit board (2) and a router module (3), which are electrically connected to the router module (3).
2. A portable router module box as described in claim 1, characterized in that: The router top cover (11), router bottom cover (12), integrated circuit board (2) and router module (3) are all provided with multiple connection holes (4). Multiple height-increasing posts (5) are provided between the integrated circuit board (2) and the router module (3). The height-increasing posts (5) are correspondingly set with the connection holes (4). The router top cover (11), router bottom cover (12), integrated circuit board (2), router module (3) and height-increasing posts (5) are connected by screws through the connection holes (4).
3. A portable router module box as described in claim 1 or 2, characterized in that: The router cover (11) includes an upper cover plate (111) and a lower connecting plate (112). The upper cover plate (111) is connected to the lower connecting plate (112). The upper cover plate (111) has an antenna insertion hole (113) for installing an antenna. The lower connecting plate (112) has an interface slot (114) and a network port slot (115) on one side.
4. A portable router module box as described in claim 1, characterized in that: The router's lower cover (12) has ventilation holes (121) that penetrate the side wall of the router's lower cover (12), and the router's lower cover (12) has a through interface (122) on its side wall.
5. A portable router module box as described in claim 1, characterized in that: The integrated circuit board (2) integrates a network port (21), a USB interface (22), a network port to USB chip (23), and a power voltage conversion chip (24). The network port (21), the USB interface (22), and the power voltage conversion chip (24) are respectively connected to different pins of the network port to USB chip (23).
6. A portable router module box as described in claim 4, characterized in that: The router module (3) integrates an inlet port (31), an outlet port (32), a router power supply port (33), and a status indicator (34). The inlet port (31), outlet port (32), router power supply port (33), and status indicator (34) are respectively distributed on different edges of the router module (3). The status indicator (34) is close to the ventilation hole (121). The outlet port (32) is connected to the integrated circuit board (2) through a wire.
7. A portable router module box as described in claim 1, characterized in that: The router module (3) is provided with a heat sink at the bottom, and a thermal grease layer is provided between the heat sink and the bottom of the router module (3), and a thermal silicone layer is provided around the thermal grease layer.