Position-limiting high-temperature cloth and frameless laminating device of solar laminating machine
By using high-temperature limiting cloth in the solar laminator, the problem of auxiliary limiting of the frame during the loading and unloading of the module was solved, realizing the unmanned loading and unloading of the frame, reducing costs and increasing production capacity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-29
AI Technical Summary
Existing solar laminators require frame-assisted limiting during module feeding and unloading, resulting in high labor and equipment costs and impacting production capacity.
The high-temperature limiting fabric includes multiple component short and long side limiting strips, component short side limiting strips, or component corner limiting strips, which are fixed on the high-temperature fabric to limit and support the components during the lamination process, avoiding manual or equipment loading and unloading of the frame at the material inlet and outlet.
It eliminates the need for manual or equipment loading and unloading of frames at the inlet and outlet, saving costs and increasing the laminator's capacity.
Smart Images
Figure CN224306214U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of laminator components, and more specifically to a frameless laminator device for limiting high-temperature cloth and solar energy laminator. Background Technology
[0002] A laminator typically includes a frame, an upper housing, a lower heating plate, a conveying mechanism, and a vacuum system. The conveying mechanism includes a high-temperature cloth, two pull rods, and a chain assembly. The two sides of the high-temperature cloth are connected to the two pull rods, and the pull rods are connected to the chain of the chain assembly. The solar cell module (hereinafter referred to as the module) is placed on the high-temperature cloth of the conveying mechanism and sent into the lamination station. The upper housing is closed by the lifting mechanism, and the lamination operation is carried out through vacuum.
[0003] However, currently, the components need to be equipped with a frame for auxiliary operation during the lamination process to limit and support the components. Thus, when the components are placed at the high-temperature cloth input end and removed from the high-temperature cloth output end, i.e. when the materials are fed in and out, special personnel or equipment are required to place and collect the frame, which has a significant impact on labor costs, equipment costs and production capacity.
[0004] Therefore, providing a convenient and efficient frameless lamination device for limiting high-temperature cloth and solar energy laminators is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the present invention provides a frameless laminating device for limiting high-temperature cloth and solar laminating machine, which reduces labor and loading and unloading equipment costs and increases production capacity.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A high-temperature limiting fabric includes a high-temperature fabric and multiple sets of short-side and long-side limiting strips, or multiple sets of short-side limiting strips, or multiple sets of corner limiting strips. The multiple sets of short-side and long-side limiting strips are uniformly fixed on the high-temperature fabric; or the multiple sets of short-side limiting strips are located on both sides of the high-temperature fabric along its length and are symmetrically distributed, with the multiple sets of short-side limiting strips on the same side being equally spaced; or the multiple sets of corner limiting strips are uniformly fixed on the high-temperature fabric.
[0008] By adopting the above technical solutions, the beneficial effects of this utility model are as follows:
[0009] It can provide limiting support for components on high-temperature fabric, eliminating the need for manual or equipment loading and unloading of frame parts at the inlet and outlet, thus saving costs and increasing production capacity.
[0010] Furthermore, each component short-side and long-side limiting strip group includes two component short-side and long-side limiting strips, and the two component short-side and long-side limiting strips are fixed relative to each other on the high-temperature cloth.
[0011] Furthermore, a reinforcing limiting strip is fixed between every two corresponding short and long side limiting strips of the component on the high-temperature cloth.
[0012] Furthermore, each component corner limiting strip group includes four component corner limiting strips, and the four component corner limiting strips are fixed on the high-temperature cloth and distributed in a matrix.
[0013] Furthermore, a reinforcing limiting strip is fixed between every two corresponding corner limiting strips of the components on the high-temperature cloth.
[0014] Furthermore, a reinforcing limiting strip is fixed between each pair of adjacent short side limiting strips of the components on the high-temperature cloth.
[0015] A frameless laminating device for solar laminators includes an upper housing and a lower heating plate mounted on a frame from top to bottom. A conveying mechanism is provided around the lower heating plate. The conveying mechanism includes two pull rods and a limiting high-temperature cloth as described above. The high-temperature cloth is connected to the two pull rods on both sides respectively.
[0016] By adopting the above technical solutions, the beneficial effects of this utility model are as follows:
[0017] During the lamination process, the high-temperature limiting cloth limits and supports the components. After lamination is completed, the upper box rises and the components are transported along with the high-temperature limiting cloth. This avoids manual or equipment loading and unloading of the frame at the inlet and outlet, reducing costs and increasing production capacity. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0019] Figure 1 The attached figure is a schematic diagram of the structure of a high-temperature limiting cloth according to Embodiment 1;
[0020] Figure 2 The attached figure is a schematic diagram of the structure of a high-temperature limiting cloth according to Embodiment 1;
[0021] Figure 3 The attached figure is a schematic diagram of the structure of a high-temperature limiting cloth in Embodiment 2;
[0022] Figure 4 The attached figure is a schematic diagram of the structure of a high-temperature limiting cloth in Embodiment 3;
[0023] Figure 5 The attached diagram is a structural schematic of an existing solar laminator;
[0024] Figure 6 The attached figure is a structural schematic diagram of the conveying mechanism provided by this utility model. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1:
[0027] like Figure 1 , 2 As shown in Figures 5 and 6, this utility model discloses a high-temperature limiting cloth, including a high-temperature cloth 1 and multiple short-side and long-side limiting strip groups 2, which are uniformly fixed on the high-temperature cloth 1. This utility model can provide limiting support for the components on the high-temperature cloth 1, eliminating the need for manual or equipment loading and unloading of the frame at the inlet and outlet, thus saving costs and increasing production capacity.
[0028] Specifically, each component short-side and long-side limiting strip group 2 includes two component short-side and long-side limiting strips 21, which are fixed relative to each other on the high-temperature cloth 1.
[0029] To further optimize the technical solution of this utility model, a reinforcing limiting strip 3 is fixed between every two corresponding component short side and long side limiting strips 21 on the high temperature cloth 1.
[0030] Of course, the limiting strips (component short and long side limiting strips 21, reinforcing limiting strips 3) can be made of hard steel plates, aluminum plates, or packing with a certain degree of elasticity, silicone strips, etc., and are not limited to these materials.
[0031] The connection between the high-temperature fabric 1 and the limiting strips (component short and long side limiting strips 21, and reinforcing limiting strips 3) is achieved by bonding or sewing, but is not limited to these two fixed connection methods.
[0032] Understandably, the dimensions of the high-temperature cloth 1 are customized according to the machine model and requirements, and the height and width of the limiting strips (component short and long side limiting strips 21, reinforcing limiting strips 3) are customized according to the process requirements.
[0033] The specific positions of the limiting strips (component short and long side limiting strips 21, and reinforcing limiting strips 3) are customized according to the component size and process requirements.
[0034] This embodiment also discloses a frameless laminating device for a solar cell laminator, including an upper housing 5 and a lower heating plate 6 mounted on a frame 4 from top to bottom. A conveying mechanism 7 is provided around the lower heating plate 6. The conveying mechanism 7 includes two pull rods 71 and a high-temperature limiting cloth as described above. The high-temperature cloth 1 is connected to the two pull rods 71 on both sides. In this invention, during the lamination process, the high-temperature limiting cloth limits and supports the components. After lamination is completed, the upper housing rises, and the components are transported along with the high-temperature limiting cloth. This avoids manual or equipment loading and unloading of the frame at the inlet and outlet, reducing costs and increasing production capacity.
[0035] Example 2:
[0036] The only difference between this embodiment and Embodiment 1 is that:
[0037] It includes multiple component short side limiting strips 8, which are located on both sides of the high temperature cloth 1 along the length direction and are symmetrically distributed. Multiple component short side limiting strips 8 on the same side are equally spaced.
[0038] To further optimize the technical solution of this utility model, a reinforcing limiting strip 9 is fixed between each pair of adjacent short side limiting strips 8 on the high temperature cloth 1.
[0039] Example 3:
[0040] The only difference between this embodiment and Embodiment 1 is that:
[0041] It includes multiple component corner limiting strip groups 10, which are evenly fixed on the high-temperature cloth 1.
[0042] Specifically, each component corner limiting strip group 10 includes four component corner limiting strips 101, and the four component corner limiting strips 101 are fixed on the high temperature cloth 1 and distributed in a matrix.
[0043] To further optimize the technical solution of this utility model, a reinforcing limiting strip 11 is fixed between every two corresponding corner limiting strips 101 of the high temperature cloth 1.
[0044] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.
[0045] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A high-temperature limiting fabric, comprising a high-temperature fabric, characterized in that, It also includes multiple short-side and long-side limiting strip groups, multiple short-side limiting strips, or multiple corner limiting strip groups of components, wherein the multiple short-side and long-side limiting strip groups of components are uniformly fixed on the high-temperature cloth; or the multiple short-side limiting strips of components are located on both sides of the high-temperature cloth along the length direction and are symmetrically distributed, with the multiple short-side limiting strips of components on the same side being equally spaced; or the multiple corner limiting strip groups of components are uniformly fixed on the high-temperature cloth.
2. The high-temperature limiting fabric according to claim 1, characterized in that, Each component short-side and long-side limiting strip group includes two component short-side and long-side limiting strips, which are fixed relative to each other on the high-temperature cloth.
3. The high-temperature limiting fabric according to claim 2, characterized in that, A reinforcing limiting strip is fixed between every two corresponding short and long side limiting strips of the components on the high-temperature cloth.
4. The high-temperature limiting fabric according to claim 1, characterized in that, Each component corner limiting strip group includes four component corner limiting strips, and the four component corner limiting strips are fixed on the high-temperature cloth and distributed in a matrix.
5. The high-temperature limiting fabric according to claim 4, characterized in that, A reinforcing limiting strip is fixed between every two corresponding corner limiting strips of the components on the high-temperature cloth.
6. The high-temperature limiting fabric according to claim 1, characterized in that, A reinforcing limiting strip is fixed between each pair of adjacent short side limiting strips of the high-temperature cloth.
7. A frameless laminating device for a solar cell laminator, comprising an upper housing and a lower heating plate mounted on a frame from top to bottom, wherein a conveying mechanism is provided around the lower heating plate, characterized in that, The conveying mechanism includes two pull rods and a high-temperature limiting cloth as described in any one of claims 1-6, wherein the high-temperature cloth is connected to the two pull rods on both sides respectively.