A distilled water pyrolysis combustion aid device

By using a distilled water pyrolysis combustion aid device, water vapor is condensed into distilled water and then decomposed into hydrogen and oxygen in a high-temperature pyrolysis chamber. This solves the problem of heat loss due to water evaporation in the gasifier, thereby improving combustion efficiency and reducing costs.

CN224308357UActive Publication Date: 2026-06-02LIAONING ZHISHENG ENERGY SAVING & ENVIRONMENTAL PROTECTION EQUIP MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAONING ZHISHENG ENERGY SAVING & ENVIRONMENTAL PROTECTION EQUIP MFG CO LTD
Filing Date
2025-07-03
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

The existing gasifiers have a high fuel moisture content, and the evaporation of moisture consumes a lot of heat, resulting in incomplete combustion and increased equipment operating costs.

Method used

Design a distilled water pyrolysis combustion aid device, which condenses water vapor into distilled water through a flow guiding mechanism and a pyrolysis device, and decomposes it into hydrogen and oxygen in a high-temperature pyrolysis chamber to participate in combustion and increase the flame temperature.

Benefits of technology

It effectively drains distilled water, increases flame temperature, reduces fuel consumption, and lowers equipment operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of gasification furnace technology, and in particular to a distilled water pyrolysis combustion-supporting device. The device includes a flow guiding mechanism, a liquid storage chamber, and a pyrolysis device. The flow guiding mechanism includes a conical flow guide plate disposed at the top of the furnace, with a guide plate connected to the lower end of the conical flow guide plate. The liquid storage chamber includes an annular liquid storage tank. The pyrolysis device includes a pyrolysis inner shell and a pyrolysis outer shell, with the space between the pyrolysis outer shell and the pyrolysis inner shell forming a pyrolysis chamber. The liquid storage chamber is connected to the pyrolysis chamber via a flow guide pipe, and a flow controller is installed on the flow guide pipe. The flow controller can control the flow rate in real time according to the temperature inside the pyrolysis chamber. This utility model enables the condensation of water vapor into distilled water in the gasification furnace, effectively discharging the distilled water. The water droplets are decomposed into hydrogen and oxygen in the high-temperature pyrolysis chamber to participate in combustion, increasing the flame temperature.
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Description

Technical fields:

[0001] This utility model relates to the field of gasification furnace technology, and in particular to a distilled water pyrolysis combustion aid device. Background technology:

[0002] Existing gasifiers primarily burn biomass fuels, low-rank coal, and solid waste fuels. These fuels have a high moisture content, and upon entering the furnace, they exchange heat with the rising hot combustion gas, causing the moisture in the fuel to evaporate. This results in a large amount of water vapor that cannot be released from the furnace. The evaporation of this moisture consumes a significant amount of heat generated by fuel combustion, leading to a decrease in furnace temperature and incomplete combustion. This, in turn, consumes a large amount of fuel and significantly increases the operating costs of the equipment. Utility model content:

[0003] The technical problem to be solved by this utility model is to provide a distilled water pyrolysis combustion aid device. This device realizes the condensation of water vapor in the gasifier into distilled water, effectively discharges the distilled water, and decomposes the water droplets into hydrogen and oxygen through the high-temperature pyrolysis chamber to participate in combustion and increase the flame temperature.

[0004] The technical solution adopted by this utility model is: a distilled water pyrolysis combustion aid device, including a flow guiding mechanism, a liquid storage cavity, and a pyrolysis device;

[0005] The flow guiding mechanism includes a conical flow guiding plate disposed at the top of the furnace, and the lower end of the conical flow guiding plate is connected to a flow diverting plate;

[0006] The liquid storage chamber includes an annular liquid storage tank, the bottom end of which is connected to the upper end of the furnace side wall. The guide plate extends into the annular liquid storage tank, and the outer wall of the guide plate is connected and sealed to the outer wall of the annular liquid storage tank by a connector.

[0007] The pyrolysis device includes a pyrolysis inner shell and a pyrolysis outer shell. The pyrolysis outer shell is fitted outside the pyrolysis inner shell, and the space between the pyrolysis outer shell and the pyrolysis inner shell forms a pyrolysis chamber. The pyrolysis inner shell has a connecting channel that communicates with the pyrolysis chamber. The pyrolysis inner shell is connected to the gasification combustion chamber and the interlayer flue surrounding the outer side of the furnace wall.

[0008] The liquid storage chamber is connected to the pyrolysis chamber via a guide pipe. A flow controller is installed on the guide pipe, and the flow controller can control the flow rate in real time according to the temperature inside the pyrolysis chamber.

[0009] Furthermore, the upper end of the conical guide plate is connected to the fuel tank.

[0010] Furthermore, the drainage plate is a vertical plate.

[0011] Furthermore, the annular liquid storage tank includes an annular inner wall and an annular outer wall, with the annular outer wall located outside the annular inner wall, and the bottom end of the annular outer wall connected to the bottom end of the annular inner wall via an annular base plate.

[0012] Furthermore, the connector is a flange.

[0013] Furthermore, the conical guide plate and the diverter plate are made of alloy steel.

[0014] Furthermore, the annular liquid storage tank is made of alloy steel.

[0015] Furthermore, the pyrolysis device is made of alloy steel.

[0016] Furthermore, the flow controller includes a detection unit, a control unit, and an execution unit. The detection unit includes a temperature sensor capable of detecting the internal temperature of the pyrolysis chamber. The control unit includes a controller. The execution unit includes an electric actuator and a flow regulating valve. The temperature sensor monitors the internal temperature of the pyrolysis chamber in real time and transmits the temperature signal to the controller. The controller compares the actual temperature inside the pyrolysis chamber with the set temperature and then outputs a command to control the electric actuator to drive the opening degree of the flow regulating valve.

[0017] The beneficial effects of this utility model are:

[0018] 1. Water vapor inside the gasifier is condensed into distilled water, which is then effectively discharged.

[0019] 2. The discharged water droplets are decomposed into hydrogen and oxygen in the high-temperature pyrolysis chamber, which participate in combustion and increase the flame temperature. Attached image description:

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0021] Figure 1 This is a schematic diagram of the structure of this utility model. Detailed implementation method:

[0022] like Figure 1 As shown, a distilled water pyrolysis combustion aid device includes a flow guiding mechanism, a liquid storage chamber, and a pyrolysis device;

[0023] The flow guiding mechanism includes a conical flow guiding plate 1 disposed at the top of the furnace, and the lower end of the conical flow guiding plate 1 is connected to a flow guide plate 3;

[0024] The liquid storage chamber includes an annular liquid storage tank 2. The bottom end of the annular liquid storage tank 2 is connected to the upper end of the side wall of the furnace. The guide plate 3 extends into the annular liquid storage tank 2. The outer wall of the guide plate 3 and the outer wall of the annular liquid storage tank 2 are connected and sealed by a connector 4.

[0025] The pyrolysis device includes a pyrolysis inner shell 7 and a pyrolysis outer shell 8. The pyrolysis outer shell 8 is fitted outside the pyrolysis inner shell 7. The space between the pyrolysis outer shell 8 and the pyrolysis inner shell 7 forms a pyrolysis chamber. The pyrolysis inner shell 7 has a connecting channel that communicates with the pyrolysis chamber. The pyrolysis inner shell 7 is connected to the gasification combustion chamber 9 and the interlayer flue 11 surrounding the outside of the furnace wall.

[0026] The liquid storage chamber is connected to the pyrolysis chamber via a flow guide pipe 5. A flow controller 6 is installed on the flow guide pipe 5, and the flow controller 6 can control the flow rate in real time according to the temperature inside the pyrolysis chamber.

[0027] The upper end of the conical guide plate 1 is connected to the fuel tank.

[0028] The drainage plate 3 is a vertical plate.

[0029] The annular liquid storage tank 2 includes an annular inner wall and an annular outer wall. The annular outer wall is located outside the annular inner wall, and the bottom end of the annular outer wall is connected to the bottom end of the annular inner wall through an annular bottom plate.

[0030] The connecting component 4 is a flange.

[0031] The conical guide plate 1 and the diversion plate 3 are made of alloy steel.

[0032] The annular liquid storage tank 2 is made of alloy steel.

[0033] The pyrolysis device is made of alloy steel.

[0034] The flow controller 6 includes a detection unit, a control unit, and an execution unit. The detection unit includes a temperature sensor capable of detecting the internal temperature of the pyrolysis chamber. The control unit includes a controller. The execution unit includes an electric actuator and a flow regulating valve. The temperature sensor monitors the internal temperature of the pyrolysis chamber in real time and transmits the temperature signal to the controller. The controller compares the actual temperature inside the pyrolysis chamber with the set temperature and then outputs a command to control the electric actuator to drive the flow regulating valve to increase its opening. If the actual temperature > the set value: the water flow is increased, the controller outputs an increase signal, the electric actuator drives the flow regulating valve to increase its opening, and the water flow increases. If the temperature < the set value: the water flow is decreased, the controller outputs a decrease signal, the electric actuator drives the flow regulating valve to decrease its opening, and the water flow decreases.

[0035] During operation, the rising hot steam inside the furnace meets the newly introduced fuel in the drying layer, undergoing heat exchange. This causes the moisture in the fuel to evaporate, generating a large amount of water vapor. The rising water vapor condenses into distilled water upon contact with the conical guide plate 1. The distilled water flows along the conical guide plate 1 and the guide plate 3 into the annular storage tank 2, and then through the guide pipe 5 and flow controller 6 into the pyrolysis chamber. The gasified gas in the gasification chamber 10 enters the gasification combustion chamber 9 for combustion, causing the pyrolysis inner shell 7 connected to the gasification combustion chamber 9 to reach a high temperature. The flow controller 6 controls the flow rate of distilled water via a temperature sensor, ensuring that a certain amount of distilled water enters the high-temperature pyrolysis chamber. The distilled water undergoes high-temperature pyrolysis in the pyrolysis chamber, producing hydrogen and oxygen. The hydrogen and oxygen enter the gasification combustion chamber 9 through the connecting channels on the pyrolysis inner shell 7 to participate in combustion, increasing the flame temperature.

[0036] It is understood that the above specific description of this utility model is only used to illustrate this utility model and is not limited to the technical solutions described in the embodiments of this utility model. Those skilled in the art should understand that modifications or equivalent substitutions can still be made to this utility model to achieve the same technical effect; as long as the use needs are met, they are all within the protection scope of this utility model.

Claims

1. A distilled water pyrolysis combustion-supporting device, characterized in that: Includes a flow guiding mechanism, a liquid storage chamber, and a pyrolysis device; The flow guiding mechanism includes a conical flow guiding plate disposed at the top of the furnace, and the lower end of the conical flow guiding plate is connected to a flow diverting plate; The liquid storage chamber includes an annular liquid storage tank, the bottom end of which is connected to the upper end of the furnace side wall. The guide plate extends into the annular liquid storage tank, and the outer wall of the guide plate is connected and sealed to the outer wall of the annular liquid storage tank by a connector. The pyrolysis device includes a pyrolysis inner shell and a pyrolysis outer shell. The pyrolysis outer shell is fitted outside the pyrolysis inner shell, and the space between the pyrolysis outer shell and the pyrolysis inner shell forms a pyrolysis chamber. The pyrolysis inner shell has a connecting channel that communicates with the pyrolysis chamber. The pyrolysis inner shell is connected to the gasification combustion chamber and the interlayer flue surrounding the outer side of the furnace wall. The liquid storage chamber is connected to the pyrolysis chamber via a guide pipe. A flow controller is installed on the guide pipe, and the flow controller can control the flow rate in real time according to the temperature inside the pyrolysis chamber.

2. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The upper end of the conical guide plate is connected to the fuel tank.

3. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The drainage plate is a vertical plate.

4. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The annular liquid storage tank includes an annular inner wall and an annular outer wall. The annular outer wall is located outside the annular inner wall, and the bottom end of the annular outer wall is connected to the bottom end of the annular inner wall through an annular base plate.

5. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The connector is a flange.

6. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The conical guide plate and the diversion plate are made of alloy steel.

7. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The annular liquid storage tank is made of alloy steel.

8. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The pyrolysis device is made of alloy steel.

9. The distilled water pyrolysis combustion aid device according to claim 1, characterized in that: The flow controller includes a detection unit, a control unit, and an execution unit. The detection unit includes a temperature sensor capable of detecting the internal temperature of the pyrolysis chamber. The control unit includes a controller. The execution unit includes an electric actuator and a flow regulating valve. The temperature sensor monitors the internal temperature of the pyrolysis chamber in real time and transmits the temperature signal to the controller. The controller compares the actual temperature inside the pyrolysis chamber with the set temperature and then outputs a command to control the electric actuator to drive the opening degree of the flow regulating valve.