A high-efficiency ultrasonic cleaning device for mulberry processing

Abstract

This utility model discloses a high-efficiency ultrasonic cleaning device for mulberry processing, relating to the field of mulberry processing technology. It includes a cleaning tank and a frame. The cleaning tank has an internal filter chamber containing a filter screen. A cover is fitted over the top of the cleaning tank, and an inlet is located inside the cover above the filter screen. The beneficial effects of this utility model are: This high-efficiency ultrasonic cleaning device for mulberry processing, through the meshing of bevel gears within the support shaft, drives multiple sets of rotating rods to slowly rotate, facilitating the up-and-down movement of the mulberries inside the filter screen. This allows impurities to be discharged through the gaps between the mulberries with the water flow. Furthermore, the liquid storage tank on the cleaning tank, under the action of the outlet pipe, in conjunction with the transmission between the stirring shaft and the first rotating shaft, facilitates the stirring of salt water or baking soda water in the storage tank, which is then discharged into the filter chamber. This water mixes with the mulberries, soaking them, which is beneficial for repelling insects or decomposing acidic pesticides.

Description

Technical Field

[0001] This utility model relates to the field of mulberry processing technology, specifically to a high-efficiency ultrasonic cleaning device for mulberry processing. Background Technology

[0002] Mulberries need to be cleaned during processing. Ultrasonic cleaning devices are used to remove dirt and bacteria from the surface of mulberries by using high-frequency ultrasonic vibrations. This method has advantages such as simple mechanism, no chemical residue, high safety, low energy consumption, and minimal product quality deterioration.

[0003] Application No. 202322682146.6 discloses an ultrasonic cleaning device for mulberries. The device comprises a cylinder, base, support frame, movable screen plate, rotating shaft, threaded rod, and filter plate. The support frame lowers the mulberries into the cylinder. An ultrasonic generator emits ultrasonic waves to clean out impurities from the mulberries. The impurities pass through the mesh holes on the support frame and movable screen plate into the space between the cylinder and the support frame. After cleaning, the threaded rod rotates to raise the support frame. The filter plate filters out impurities from the cleaning solution, and the impurities remaining on the filter plate are conveyed to the discharge hole. Workers manually remove the impurities. The ultrasonic cleaning structure is adjustable in height, and the movable screen plate automatically opens when raised to its highest point for easy loading and unloading. Impurities generated during cleaning are also pushed to the discharge hole as the support frame rises, facilitating direct cleaning and preventing re-adhesion that could affect the cleaning effect, thus improving the cleaning efficiency of mulberries.

[0004] When the supporting mesh frame of the above application filters mulberries, small impurities are squeezed and accumulate in the gaps between the mulberries, making it difficult for them to be discharged with the water flow. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a high-efficiency ultrasonic cleaning device for mulberry processing, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency ultrasonic cleaning device for mulberry processing, comprising a cleaning chamber and a frame. The cleaning chamber has a filter chamber inside, and a filter screen is installed inside the filter chamber. A cover is fitted over the top of the cleaning chamber. An inlet is located inside the cover above the filter screen. A support shaft is fixedly connected to the bottom of the cover inside the filter screen. Two flipping rods are provided on corresponding sides of the support shaft. A first rotating shaft is rotatably connected inside the support shaft. Two second rotating shafts are rotatably connected inside the support shaft on corresponding sides of the first rotating shaft. Two first bevel gears are installed on the outer side of the first rotating shaft. Each of the second rotating shafts has a second bevel gear installed at one end, which meshes with the first bevel gear. The two rotating rods are respectively fixedly connected to the two second rotating shafts. A storage tank is installed on the top of the tank cover and on the side of the feed inlet. A stirring shaft is rotatably connected inside the storage tank, and stirring blades are fixedly connected to the outside of the stirring shaft. A liquid outlet pipe is fixedly connected to the bottom of the storage tank. One end of the liquid outlet pipe passes through the tank cover, and a solenoid valve is installed on one side of the liquid outlet pipe. The stirring shaft is fixedly connected to the first rotating shaft. A first motor is installed on the top of the storage tank, and the output end of the first motor is fixedly connected to the stirring shaft through a coupling. A liquid inlet is opened on the top of the storage tank and on the side of the first motor.

[0007] Preferably, a discharge port is provided inside the cleaning tank and at the bottom of the filter chamber. Slots and limiting grooves are provided on both sides of the discharge port inside the cleaning tank. A sealing plate is inserted between the slots and the limiting grooves. An electric push rod is installed inside the limiting groove. The output end of the electric push rod is fixedly connected to the sealing plate. The discharge port is located at the bottom of the filter cylinder.

[0008] Preferably, two rotating rollers are rotatably connected inside the frame, and a conveyor belt is sleeved on the outer side of the two rotating rollers. The conveyor belt is located at the bottom of the discharge port. A second motor is installed on one side of the frame, and the output end of the second motor is fixedly connected to one of the rotating rollers.

[0009] Preferably, the cleaning tank is fixedly connected to an inlet pipe and an outlet pipe on one side of the filter chamber, and a solenoid valve is installed on one side of the outlet pipe.

[0010] Preferably, an ultrasonic component is installed on one side of the cleaning tank and between the inlet pipe and the outlet pipe. The ultrasonic component includes an ultrasonic generator and a transducer, and the vibrator of the ultrasonic component is located inside the filter chamber.

[0011] Preferably, a control panel is installed on the top of the cover and on one side of the first motor.

[0012] This invention provides a high-efficiency ultrasonic cleaning device for mulberry processing, which has the following beneficial effects:

[0013] 1. This high-efficiency ultrasonic cleaning device for mulberries drives multiple sets of rotating rods to slowly rotate through the meshing of bevel gears in the support shaft. This facilitates the up-and-down movement of the mulberries in the filter cylinder, allowing impurities to be discharged through the gaps between the mulberries with the water flow. Furthermore, the liquid storage tank on the cleaning chamber, under the action of the liquid outlet pipe, works in conjunction with the transmission between the stirring shaft and the first rotating shaft to facilitate the stirring of the salt water or baking soda water in the storage tank and discharge it into the filter chamber. There, the water mixes with the salt water and soaks the mulberries, which is beneficial for repelling insects or decomposing acidic pesticides.

[0014] 2. This high-efficiency ultrasonic cleaning device for mulberries, through the movement of the sealing plate, combined with the opening structure at the bottom of the filter cylinder and the alignment of the filter cylinder with the discharge port, facilitates the opening of the discharge port, allowing the cleaned mulberries inside the filter cylinder to be discharged onto the conveyor belt for automatic transport, which helps to improve efficiency and reduce manpower consumption. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 This is a top view of the present invention;

[0018] Figure 4 This is a side view of the present invention.

[0019] In the diagram: 1. Cleaning tank; 2. Filter chamber; 3. Filter screen cylinder; 4. Tank cover; 5. Support shaft; 6. Tilting rod; 7. First rotating shaft; 8. Second rotating shaft; 9. First bevel gear; 10. Second bevel gear; 11. First motor; 12. Storage tank; 13. Stirring shaft; 14. Discharge port; 15. Slot; 16. Limiting groove; 17. Electric push rod; 18. Sealing plate; 19. Inlet pipe; 20. Drain pipe; 21. Ultrasonic component; 22. Frame; 23. Rotating roller; 24. Conveyor belt; 25. Second motor; 26. Control panel; 27. Stirring blade; 28. Inlet; 29. ​​Outlet pipe; 30. Inlet. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Please see Figures 1 to 4This utility model provides a technical solution: a high-efficiency ultrasonic cleaning device for mulberry processing, including a cleaning tank 1 and a frame 22. The cleaning tank 1 has a filter chamber 2 inside, and a filter screen cylinder 3 is installed inside the filter chamber 2. A tank cover 4 is fitted on the top of the cleaning tank 1, and an inlet 28 is opened inside the tank cover 4 above the filter screen cylinder 3. An inlet pipe 19 and an outlet pipe 20 are fixedly connected to one side of the cleaning tank 1, located in the filter chamber 2. A solenoid valve is installed on one side of the outlet pipe 20 to control the opening and closing of the outlet pipe 20 and discharge water. An ultrasonic component 21 is installed on one side of the cleaning tank 1, between the inlet pipe 19 and the outlet pipe 20. The ultrasonic component 21 includes an ultrasonic generator and a transducer. The transducer of the ultrasonic component 21 is located... Inside the filter chamber 2, the high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and propagated into the water. The high-frequency vibration breaks down water molecules, causing a large number of water molecules to impact the surface of the mulberries, making it easier to clean them. A support shaft 5 is fixedly connected to the bottom of the cover 4, inside the filter cylinder 3. A first rotating shaft 7 is rotatably connected inside the support shaft 5 via bearings. Two second rotating shafts 8 are rotatably connected inside the support shaft 5, on opposite sides of the first rotating shaft 7, via sealed bearings. Sealing rings are provided on the outer sides of the second rotating shafts 8 to prevent water from entering the support shaft 5. Two first bevel gears 9 are installed on the outer side of the first rotating shaft 7, and a second bevel gear 10 is installed at one end of each of the two second rotating shafts 8. The first bevel gear 9 meshes with the first bevel gear 10, and the two rotating rods 6 are fixedly connected to the two second rotating shafts 8 respectively. Through the meshing of the first bevel gear 9 and the second bevel gear 10, the first rotating shaft 7 and the rotating rods 6 are driven to rotate, which can drive the rotating rods 6 to rotate, making it easier to turn the mulberries in the filter screen cylinder 3 up and down, which helps to increase the gap between the mulberries and clean them. A liquid storage tank 12 is installed on the top of the box cover 4 and on one side of the feed inlet 28. The inside of the liquid storage tank 12 is rotatably connected to the stirring shaft 13, and the outside of the stirring shaft 13 is fixedly connected to the stirring blades 27, which facilitates the stirring or mixing of salt water or baking soda water, making the mixture more uniform. The bottom of the liquid storage tank 12 is fixedly connected to the liquid outlet pipe 29, one end of which passes through the box cover 4. A solenoid valve is installed on one side of the filter chamber 2 to discharge salt water or baking soda water into the filter chamber 2, where it mixes with water and soaks the mulberries, which is beneficial for repelling insects or decomposing acidic pesticides. The stirring shaft 13 is fixedly connected to the first rotating shaft 7. A first motor 11 is installed on the top of the storage tank 12. The output end of the first motor 11 is fixedly connected to the stirring shaft 13 through a coupling, providing power for the rotation of the stirring shaft 13 and the first rotating shaft 7. An inlet 30 is opened on the top of the storage tank 12 and on the side of the first motor 11. A discharge port 14 is opened inside the cleaning tank 1 and at the bottom of the filter chamber 2. Slots 15 and limiting grooves 16 are respectively opened on both sides of the discharge port 14 inside the cleaning tank 1. A sealing plate 18 is inserted between the slots 15 and the limiting grooves 16.An electric push rod 17 is installed inside the limiting groove 16. The output end of the electric push rod 17 is fixedly connected to the sealing plate 18. The discharge port 14 is located at the bottom of the filter cylinder 3, allowing the sealing plate 18 to move with the operation of the electric push rod 17, facilitating the opening of the discharge port 14 to discharge the washed mulberries. Two rotating rollers 23 are rotatably connected inside the frame 22. A conveyor belt 24 is sleeved on the outside of the two rotating rollers 23. The conveyor belt 24 is located at the bottom of the discharge port 14, transporting the discharged mulberries and improving efficiency. A second motor 25 is installed on one side of the frame 22. The output end of the second motor 25 is fixedly connected to one of the rotating rollers 23, providing power for the rotation of the rotating roller 23 and the operation of the conveyor belt 24. A control panel 26 is installed on the top of the box cover 4, located on the side of the first motor 11.

[0022] In summary, this high-efficiency ultrasonic cleaning device for mulberries operates as follows: Mulberries are placed into the filter cylinder 3 inside the cleaning tank 1 through the inlet 28 on the lid 4. Water is then injected into the filter chamber 2 through the inlet pipe 19, ensuring the liquid level does not exceed the height of the filter cylinder 3. The solenoid valve on the outlet pipe 29 is opened, discharging the required amount of salt water or baking soda solution from the storage tank 12 into the filter chamber 2. This solution mixes with the water and soaks the mulberries. Simultaneously, the ultrasonic generator and transducer in the ultrasonic component 21 work together to use high-frequency vibration to break down water molecules. A large number of water molecules impact the surface of the mulberries, cleaning them thoroughly. Furthermore, the stirring shaft 13 inside the storage tank 12 is fixedly connected to the first rotating shaft 7 inside the support shaft 5. Therefore, the first motor 11 can drive the stirring shaft 13 and the first rotating shaft 7 to rotate slowly at one revolution per minute. The stirring blades 27 on the stirring shaft 13 stir the brine or baking soda water in the storage tank 12. Through the meshing of the first bevel gear 9 on the outside of the first rotating shaft 7 and the second bevel gear 10 at one end of the second rotating shaft 8, and the fixed connection between the second rotating shaft 8 and the outer flipping rod 6 on the support shaft 5, the first bevel gear 9 and the second bevel gear 10 rotate accordingly, driving the flipping rod 6 to flip, turning the mulberries in the filter cylinder 3 up and down, increasing the gap between the mulberries, and cleaning the mulberries. When the flipping rod 6 stops flipping, the valve on the drain pipe 20 is opened to drain the water. After the filter cylinder 3 separates the mulberries into solid and liquid, the electric push rod 17 drives the sealing plate 18 inside the discharge port 14 at the bottom of the cleaning tank 1 to move, opening the discharge port 14, and discharging the mulberries in the filter cylinder 3 onto the conveyor belt 24 for transportation.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency ultrasonic cleaning device for mulberry processing, comprising a cleaning tank (1) and a frame (22), characterized in that: The cleaning box (1) has a filter chamber (2) inside, and a filter screen cylinder (3) is installed inside the filter chamber (2). The top of the cleaning box (1) is fitted with a box cover (4). The box cover (4) has an inlet (28) inside and above the filter screen cylinder (3). The bottom of the box cover (4) is fixedly connected to a support shaft (5) inside the filter screen cylinder (3). The support shaft (5) is rotatably connected to a first rotating shaft (7). The support shaft (5) is rotatably connected to two second rotating shafts (8) on both sides corresponding to the first rotating shaft (7). Two first bevel gears (9) are installed on the outside of the first rotating shaft (7). The two second rotating shafts... (8) is equipped with a second bevel gear (10) at one end, the second bevel gear (10) meshes with the first bevel gear (9), the other end of the second rotating shaft (8) is connected to a flipping rod (6), a storage tank (12) is installed on the top of the box cover (4) and on one side of the feed inlet (28), a stirring shaft (13) is rotatably connected inside the storage tank (12), a stirring blade (27) is fixedly connected to the outside of the stirring shaft (13), a liquid outlet pipe (29) is fixedly connected to the bottom of the storage tank (12), one end of the liquid outlet pipe (29) passes through the box cover (4), a solenoid valve is installed on one side of the liquid outlet pipe (29), and the stirring shaft (13) is fixedly connected to the first rotating shaft (7).

2. The high-efficiency ultrasonic cleaning device for mulberry processing according to claim 1, characterized in that: The cleaning tank (1) has a discharge port (14) at the bottom of the filter chamber (2). The cleaning tank (1) has slots (15) and limiting grooves (16) on both sides of the discharge port (14). A sealing plate (18) is inserted between the slots (15) and the limiting grooves (16). An electric push rod (17) is installed inside the limiting grooves (16). The output end of the electric push rod (17) is fixedly connected to the sealing plate (18). The discharge port (14) is located at the bottom of the filter cylinder (3).

3. The high-efficiency ultrasonic cleaning device for mulberry processing according to claim 1, characterized in that: The frame (22) has two rotating rollers (23) rotatably connected inside. A conveyor belt (24) is sleeved on the outside of the two rotating rollers (23). The conveyor belt (24) is located at the bottom of the discharge port (14). A second motor (25) is installed on one side of the frame (22). The output end of the second motor (25) is fixedly connected to one of the rotating rollers (23).

4. The high-efficiency ultrasonic cleaning device for mulberry processing according to claim 1, characterized in that: The cleaning tank (1) is fixedly connected to an inlet pipe (19) and a drain pipe (20) on one side of the filter chamber (2), and a solenoid valve is installed on one side of the drain pipe (20).

5. The high-efficiency ultrasonic cleaning device for mulberry processing according to claim 4, characterized in that: An ultrasonic component (21) is installed on one side of the cleaning tank (1) and between the inlet pipe (19) and the outlet pipe (20). The ultrasonic component (21) includes an ultrasonic generator and a transducer. The vibrator of the ultrasonic component (21) is located inside the filter chamber (2).

6. The high-efficiency ultrasonic cleaning device for mulberry processing according to claim 1, characterized in that: A control panel (26) is installed on the top of the cover (4) and on one side of the storage tank (12).

7. The high-efficiency ultrasonic cleaning device for mulberry processing according to claim 1, characterized in that: The top of the storage tank (12) is equipped with a first motor (11), the output end of the first motor (11) is fixedly connected to the stirring shaft (13) through a coupling, and an inlet (30) is opened on the top of the storage tank (12) and on one side of the first motor (11).

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