A ton bucket metal frame quick plug-in socket device

Abstract

The utility model discloses a ton barrel metal frame fast equipment of inserting and contracting mouth, related to ton barrel metal frame installation technical field, including mobile mechanism, mobile mechanism upper portion fixedly connected with the splicing mechanism, the splicing mechanism upper portion fixedly connected with the adjusting mechanism, the adjusting mechanism upper portion fixedly connected with the clamping mechanism. The utility model, through servo motor drive screw rod rotation, drive silk piece and adjusting board on the slide of spacing bracket, utilize the cooperation of eight -character shape guide groove and guide column, make the sliding of mobile board along spacing rod, realize the automatic regulation of clamping mechanism spacing, need not manual dismounting and fixing buckle, through the accurate transmission of servo motor and screw rod, can quick adaptation different specifications frame's steel pipe spacing requirement, and the regulation efficiency is improved obviously.

Description

Technical Field

[0001] This utility model relates to the field of ton container metal frame installation technology, and in particular to a quick-connect fitting and narrowing device for ton container metal frames. Background Technology

[0002] The rapid insertion and shrunk-off equipment for ton container metal frames is a specialized machine used for the assembly and production of ton container metal frames. Its core function is to quickly and accurately insert the various components of the metal frame through automated or mechanized operations to achieve a robust splicing of the frame structure. This equipment significantly improves the assembly efficiency of ton container metal frames, ensures the tightness of component connections and structural stability, and guarantees product quality consistency through standardized operations, reducing manual intervention. It is suitable for ton container manufacturing processes in mass production scenarios where high frame strength and sealing performance are required.

[0003] For example, CN222492971U discloses "a plug-in device for a ton-shaped metal frame", which includes a workbench. A pipe spacing adjustment mechanism is provided on the top surface of the workbench. The pipe spacing adjustment mechanism includes a hydraulic cylinder fixedly connected to the top surface of the workbench and a fixed plate fixedly connected to the top surface of the workbench. The hydraulic cylinder is fixedly connected to one side of the fixed plate. A movable slide rail is fixedly connected to the telescopic end of the hydraulic cylinder. Several limiting blocks are slidably connected to the inner groove of the movable slide rail. Several limiting grooves are opened through the top of the fixed plate. Several limiting blocks are slidably connected to several limiting grooves respectively. A telescopic rod is fixedly connected to the end of the limiting block away from the movable slide rail. A mounting bracket is fixedly connected to the side of the telescopic rod away from the movable slide rail.

[0004] However, in the existing technology, when inserting the metal frame of the ton container, the position of the fixing buckle on the workbench needs to be manually adjusted to adapt to different specifications of the frame. The operation is cumbersome and requires frequent disassembly and assembly of the fixing buckle. The adjustment is time-consuming and seriously affects the production efficiency. The accuracy of manual adjustment is difficult to guarantee, which can easily lead to inconsistent spacing between steel pipes. During the insertion process, the materials also need to be supported manually to avoid shaking and misalignment, which increases the labor intensity and cannot guarantee the consistency of product quality. Especially in mass production, the problems of excessive manual intervention and low standardization are more prominent. Utility Model Content

[0005] The purpose of this invention is to solve the problems existing in the prior art by proposing a quick-connect and narrowing device for a ton-shaped metal frame.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a quick-connect fitting and necking device for a ton-shaped metal frame, comprising a moving mechanism, an insertion mechanism fixedly connected to the upper part of the moving mechanism, an adjustment mechanism fixedly connected to the upper part of the insertion mechanism, a clamping mechanism fixedly connected to the upper part of the adjustment mechanism, the adjustment mechanism comprising a limiting frame, an adjustment plate slidably connected to the upper part of the limiting frame, a servo motor fixedly connected to the lower part of the limiting frame, a lead screw fixedly connected to the output end of the servo motor, a lead block fixedly connected to the lower part of the adjustment plate, the lead block being threadedly connected to the lead screw, a limiting rod fixedly connected to the inner side of the limiting frame, two moving plates slidably connected to the surface of the limiting rod, two guide grooves provided on the surface of the adjustment plate, the two guide grooves being distributed in a figure-eight shape, a guide post movably connected to the bottom of the moving plate, the guide post being located inside the guide groove, and a clamping mechanism fixedly connected to the upper part of the moving plate.

[0007] Preferably, the moving mechanism includes a mounting frame, a servo moving component is mounted on the lower part of the mounting frame, a connecting frame is fixedly connected to the moving end of the servo moving component, and a mounting plate is fixedly connected to the upper part of the connecting frame.

[0008] Preferably, the insertion mechanism includes a push cylinder, which is fixedly connected to the upper part of the mounting plate, and a sliding component is installed at the end of the push cylinder, with a limit frame fixedly connected to the upper part of the sliding component.

[0009] Preferably, the clamping mechanism includes a fixed frame, which is fixedly connected to the upper part of the movable plate, and a clamping cylinder is mounted on the surface of the fixed frame, with a clamping end fixedly connected to the end of the clamping cylinder.

[0010] Preferably, a support frame is fixedly connected to the end of the movable plate.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0012] 1. In this utility model, a servo motor drives a lead screw to rotate, causing the lead block and adjusting plate to slide on the limit frame. The cooperation of the figure-eight guide groove and guide post allows the moving plate to slide along the limit rod, achieving automated adjustment of the clamping mechanism spacing. This eliminates the need for manual disassembly and assembly of the fixing buckles. Through the precise transmission of the servo motor and lead screw, it can quickly adapt to the spacing requirements of steel pipes in different frame specifications, significantly improving adjustment efficiency. The structural design of the guide groove and limit rod ensures smooth movement of the moving plate and high spacing adjustment accuracy, avoiding inconsistencies caused by manual adjustment. The clamping mechanism adjusts synchronously with the moving plate, automatically positioning the clamping position, reducing manual material handling, lowering labor intensity, ensuring material stability during insertion, and effectively improving product quality consistency. It is suitable for standardized operations in mass production.

[0013] 2. In this utility model, the automated drive of the servo moving component and the pushing cylinder replaces manual adjustment and pushing, greatly improving the efficiency and positional accuracy of the interlocking operation; the combination structure of the clamping cylinder and the support frame realizes double fixation of the material from top to bottom, enhancing the stability during interlocking and ensuring product quality consistency; the various mechanisms are linked by corresponding labels to form an automated operation process, reducing manual intervention, and are suitable for the batch standardized production of ton metal frames of different specifications. Attached Figure Description

[0014] Figure 1 This utility model provides a first three-dimensional structural schematic diagram of a rapid insertion and reduction device for a ton container metal frame;

[0015] Figure 2 This utility model provides a second three-dimensional structural diagram of a rapid insertion and reduction device for a ton container metal frame;

[0016] Figure 3 This utility model provides a first three-dimensional structural diagram of the adjustment mechanism in a quick-connect and narrowing device for a ton-shaped metal frame.

[0017] Figure 4 This utility model provides a second three-dimensional structural diagram of the adjustment mechanism in a quick-connect and narrowing device for a ton-shaped metal frame.

[0018] Figure 5 This utility model provides a three-dimensional structural diagram of the clamping mechanism in a rapid insertion and reduction device for a ton barrel metal frame.

[0019] Figure 6 This utility model presents a three-dimensional structural diagram of the connecting frame in a quick-connect and shrinking device for a ton container metal frame.

[0020] Legend: 1. Moving mechanism; 11. Mounting frame; 12. Servo moving component; 13. Connecting frame; 14. Mounting plate; 2. Plug-in mechanism; 21. Pushing cylinder; 22. Sliding component; 3. Adjusting mechanism; 31. Limiting frame; 32. Servo motor; 33. Adjusting plate; 34. Lead block; 35. Lead screw; 36. Limiting rod; 37. Guide groove; 38. Moving plate; 39. Guide column; 4. Clamping mechanism; 41. Fixing frame; 42. Clamping cylinder; 43. Clamping end; 5. Support frame. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figures 1-5 As shown, this utility model provides a quick-connect fitting and necking device for a ton-shaped metal frame, including a moving mechanism 1. A fitting mechanism 2 is fixedly connected to the upper part of the moving mechanism 1. An adjusting mechanism 3 is fixedly connected to the upper part of the fitting mechanism 2. A clamping mechanism 4 is fixedly connected to the upper part of the adjusting mechanism 3. The adjusting mechanism 3 includes a limiting frame 31. An adjusting plate 33 is slidably connected to the upper part of the limiting frame 31, and a servo motor 32 is fixedly connected to the lower part of the limiting frame 31. A lead screw 35 is fixedly connected to the output end of the servo motor 32. A lead block 34 is fixedly connected to the lower part of the adjusting plate 33, and the lead block 34 is threadedly connected to the lead screw 35. A limiting rod 36 is fixedly connected to the inner side of the limiting frame 31. Two moving plates 38 are slidably connected to the surface of the limiting rod 36. Two guide grooves 37 are provided on the surface of the adjusting plate 33, and the two guide grooves 37 are distributed in a V-shape. A guide post 39 is movably connected to the bottom of the moving plate 38, and the guide post 39 is located inside the guide groove 37. A clamping mechanism 4 is fixedly connected to the upper part of the moving plate 38.

[0024] The specific settings and functions of this embodiment are described below. As needed, the spacing requirements between the insert and shrink-fit materials are adjusted. The servo motor 32 drives the lead screw 35 to rotate, thereby causing the lead block 34 and its upper adjustment plate 33 to slide on the surface of the limit frame 31. At this time, as the guide groove 37 moves, the guide column 39 will drive the moving plate 38 to slide along the surface of the limit rod 36, thereby adjusting the distance between the two moving plates 38, so that the distance between the upper clamping mechanisms 4 can be adjusted accordingly.

[0025] The servo motor 32 drives the lead screw 35 to rotate, causing the lead block 34 and the adjusting plate 33 to slide on the limiting frame 31. The cooperation of the figure-eight guide groove 37 and the guide post 39 allows the moving plate 38 to slide along the limiting rod 36, achieving automated adjustment of the clamping mechanism 4's spacing. This eliminates the need for manual disassembly and assembly of the fixing buckles. The precise transmission of the servo motor 32 and lead screw 35 allows for rapid adaptation to the spacing requirements of steel pipes in different frame specifications, significantly improving adjustment efficiency. The structural design of the guide groove 37 and the limiting rod 36 ensures smooth movement of the moving plate 38 and high spacing adjustment accuracy, avoiding inconsistencies caused by manual adjustment. The clamping mechanism 4 adjusts synchronously with the moving plate 38, automatically positioning the clamping position, reducing manual material handling, lowering labor intensity, ensuring material stability during insertion, and effectively improving product quality consistency. This is suitable for standardized operations in mass production.

[0026] Example 2: Figure 1 and Figure 2 As shown, the moving mechanism 1 includes a mounting frame 11, a servo moving component 12 is mounted on the lower part of the mounting frame 11, a connecting frame 13 is fixedly connected to the moving end of the servo moving component 12, and a mounting plate 14 is fixedly connected to the upper part of the connecting frame 13. The insertion mechanism 2 includes a pushing cylinder 21, which is fixedly connected to the upper part of the mounting plate 14, and a sliding component 22 is mounted on the end of the pushing cylinder 21. A limiting frame 31 is fixedly connected to the upper part of the sliding component 22. The clamping mechanism 4 includes a fixing frame 41, which is fixedly connected to the upper part of the moving plate 38, and a clamping cylinder 42 is mounted on the surface of the fixing frame 41. A clamping end 43 is fixedly connected to the end of the clamping cylinder 42, and a support frame 5 is fixedly connected to the end of the moving plate 38.

[0027] The overall effect of this embodiment is as follows: the servo moving component 12 drives the mounting frame 11, which in turn moves the connecting frame 13 and the mounting plate 14, achieving precise position adjustment of the adjusting mechanism 3 and the clamping mechanism 4; the pushing cylinder 21 pushes the sliding component 22, which in turn moves the limiting frame 31 and the clamping mechanism 4 to perform the insertion and narrowing operation, ensuring the stability and controllability of the insertion action; the clamping cylinder 42 drives the clamping end 43 to automatically clamp the material, and the support frame 5 supports the bottom of the material, effectively preventing the material from shaking and misaligning during the insertion process. The automated drive of the servo moving component 12 and the pushing cylinder 21 replaces manual adjustment and pushing, greatly improving the efficiency and positional accuracy of the insertion operation; the combined structure of the clamping cylinder 42 and the support frame 5 achieves double fixation of the material from top to bottom, enhancing the stability during insertion and ensuring product quality consistency; the various mechanisms are linked by corresponding labels to form an automated operation process, reducing manual intervention, and is suitable for the batch standardized production of metal frames for different specifications of ton containers.

[0028] The usage and working principle of this device: As needed, the spacing requirements between the insert and shrink-fit materials are adjusted. The servo motor 32 drives the lead screw 35 to rotate, thereby causing the lead block 34 and its upper adjustment plate 33 to slide on the surface of the limit frame 31. At this time, as the guide groove 37 moves, the guide column 39 will drive the moving plate 38 to slide along the surface of the limit rod 36, thereby adjusting the distance between the two moving plates 38, so that the distance between the upper clamping mechanisms 4 can be adjusted accordingly.

[0029] The clamping cylinder 42 drives the clamping end 43 to move and clamp and fix the material. At the same time, the support frame 5 supports the bottom of the material to improve the stability of the material during insertion.

[0030] By pushing the cylinder 21 to move the sliding assembly 22, the adjustment mechanism 3, the clamping mechanism 4 and the material fixed on its upper part are driven to perform the insertion operation. At the same time, the servo moving assembly 12 drives the connecting frame 13 and the mounting plate 14 to move, thereby driving the material fixed on the upper part of the adjustment mechanism 3 to adjust its position.

[0031] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A quick-connect and narrowing device for a ton-shaped metal frame, characterized in that: The moving mechanism (1) is fixedly connected to the upper part of the moving mechanism (1), and the upper part of the plugging mechanism (2) is fixedly connected to the upper part of the plugging mechanism (2). The upper part of the adjusting mechanism (3) is fixedly connected to the upper part of the adjusting mechanism (3). The adjusting mechanism (3) includes a limit frame (31). The upper part of the limit frame (31) is slidably connected to an adjusting plate (33), and the lower part of the limit frame (31) is fixedly connected to a servo motor (32). The output end of the servo motor (32) is fixedly connected to a lead screw (35). The lower part of the adjusting plate (33) is fixedly connected to the lead screw (35). A screw block (34) is connected to a lead screw (35) by a thread. A limit rod (36) is fixedly connected to the inner side of the limit frame (31). Two movable plates (38) are slidably connected to the surface of the limit rod (36). Two guide grooves (37) are provided on the surface of the adjustment plate (33). The two guide grooves (37) are distributed in a figure-eight shape. A guide column (39) is movably connected to the bottom of the movable plate (38). The guide column (39) is located inside the guide groove (37). A clamping mechanism (4) is fixedly connected to the upper part of the movable plate (38).

2. The quick-connect and narrowing device for the metal frame of the ton container according to claim 1, characterized in that: The moving mechanism (1) includes a mounting frame (11), a servo moving component (12) is mounted on the lower part of the mounting frame (11), a connecting frame (13) is fixedly connected to the moving end of the servo moving component (12), and a mounting plate (14) is fixedly connected to the upper part of the connecting frame (13).

3. The quick-connect and narrowing device for the metal frame of the ton container according to claim 1, characterized in that: The insertion mechanism (2) includes a push cylinder (21), which is fixedly connected to the upper part of the mounting plate (14), and a sliding component (22) is installed at the end of the push cylinder (21), and a limit frame (31) is fixedly connected to the upper part of the sliding component (22).

4. The quick-connect and narrowing device for the metal frame of the ton container according to claim 1, characterized in that: The clamping mechanism (4) includes a fixed frame (41), which is fixedly connected to the upper part of the movable plate (38), and a clamping cylinder (42) is installed on the surface of the fixed frame (41), and a clamping end (43) is fixedly connected to the end of the clamping cylinder (42).

5. The quick-connect and narrowing device for the metal frame of the ton container according to claim 1, characterized in that: The end of the movable plate (38) is fixedly connected to a support frame (5).

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