A nanocrystalline coil wire cutting precision cutting device
By using a rotating pressing frame and insert rod in conjunction with a motorized telescopic rod and positioning column, the positioning problem of the nanocrystalline coil lead wire during cutting is solved, achieving high-precision cutting and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUQIAN QIUYU TECHNOLOGY CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-06-02
AI Technical Summary
Existing cutting devices lack effective positioning and fixing mechanisms when cutting nanocrystalline coil leads, which leads to slippage or deformation, affecting cutting accuracy and length consistency.
A precision cutting device for nanocrystalline coil wire was designed. It adopts a wire positioning structure that combines a rotating pressing frame with an insertion rod, and combines an electric telescopic rod and a positioning column to achieve vertical and horizontal positioning of the wire, ensuring cutting accuracy.
By using a precise positioning structure, cutting accuracy is improved, ensuring consistent lead wire lengths after cutting and enhancing product quality.
Smart Images

Figure CN224309530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coil cutting technology, and in particular to a precise cutting device for nanocrystalline coils. Background Technology
[0002] In the production and manufacturing of nanocrystalline coils, the cutting accuracy of the lead wires directly affects the assembly quality and electrical performance of the coils. As a key component connecting the coils to external circuits, the lead wires need to be precisely cut to the same length to ensure the consistency of subsequent welding, insertion and other processes.
[0003] Currently available cutting devices often lack effective positioning and fixing mechanisms when cutting nanocrystalline coil leads. Since nanocrystalline coil leads are typically thin and flexible, without reliable fixing during the cutting process, the external force applied by the cutting tool can easily cause the leads to slip or deform. This slippage and deformation can lead to deviations in the cutting position, resulting in inconsistent lead lengths after cutting, which seriously affects the cutting accuracy. Therefore, we propose a precise cutting device for nanocrystalline coils. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a precise cutting device for nanocrystalline coils. This device can solve the problem that common cutting devices on the market often lack an effective positioning and fixing mechanism when cutting nanocrystalline coil leads. Since the leads of nanocrystalline coils are usually thin and soft, if the leads are not reliably fixed during the cutting process, the external force applied by the cutting tool can easily cause the leads to slip or deform. This slip and deformation will cause deviations in the cutting position, resulting in inconsistent lead lengths after cutting, which seriously affects the cutting accuracy.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a precise cutting device for nanocrystalline coil wire, comprising:
[0006] A coil cutting base, with a sliding frame fixedly connected to the top of the coil cutting base, and a lead wire cutting structure provided on the top of the coil cutting base;
[0007] The lead wire positioning structure is located on the coil cutting base;
[0008] The lead wire positioning structure includes an electric telescopic rod II, a movable platform, two fixed plates, and a rotating pressing frame. The electric telescopic rod II is fixedly installed on one side of the sliding frame. The telescopic end of the electric telescopic rod II extends slidably into the interior of the sliding frame and is fixedly connected to the movable platform. The movable platform is slidably connected inside the sliding frame. Both fixed plates are fixedly connected to the top of the movable platform. The rotating pressing frame is rotatably connected to the opposite surfaces of the two fixed plates. An insertion hole is provided on one side of the rotating pressing frame. A limit groove is provided on one side of the movable platform. Four lead wire positioning seats are fixedly connected to the top of the movable platform.
[0009] Preferably, the lead positioning structure further includes a sliding disk, a connecting rod, a spring, a connecting plate, and a plug rod. The sliding disk is slidably connected inside the limiting groove. The connecting rod is fixedly connected to one side of the sliding disk. The end of the connecting rod away from the sliding disk extends slidably to the outside of the limiting groove and is fixedly connected to the connecting plate. The plug rod is fixedly connected to the side of the connecting plate near the connecting rod. The plug rod is inserted into the inside of the insertion hole. The spring is sleeved on the outer surface of the connecting rod.
[0010] Preferably, one end of the spring is fixedly connected to the sliding disk, and the end of the spring away from the sliding disk is fixedly connected to the inside of the limiting groove.
[0011] Preferably, the lead wire cutting structure includes a fixed frame, an electric telescopic rod, a tool mounting frame, and a cutting blade. The fixed frame is fixedly connected to the top of the coil cutting base, the electric telescopic rod is fixedly installed on the top of the fixed frame, the telescopic end of the electric telescopic rod slides into the interior of the fixed frame and is fixedly connected to the tool mounting frame, and the cutting blade is fixedly installed inside the tool mounting frame by bolts.
[0012] Preferably, the top of the movable platform is provided with multiple threaded holes, and six positioning pins are provided on the movable platform, with the bottom ends of the six positioning pins connected to the internal threads of the corresponding threaded holes.
[0013] Preferably, the sliding frame has a "U" shaped structure.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This nanocrystalline coil wire cutting precision cutting device uses a rotating pressing frame that works in conjunction with the insertion rod and insertion hole to fix the vertical position of the lead wire. At the same time, the lead wire positioning seat can prevent the lead wire from shifting horizontally, and the positioning post can be flexibly installed according to different coil specifications to further assist in positioning, ensuring the accuracy of lead wire positioning, thereby improving the cutting precision, ensuring that the length of the cut lead wire meets the requirements, and improving product quality. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the rotating pressing frame structure of this utility model;
[0019] Figure 3 This is a schematic cross-sectional view of the mobile platform of this utility model.
[0020] Figure 4 This is a schematic diagram of the positioning column structure of this utility model.
[0021] Reference numerals in the attached diagram: 1. Coil cutting base; 2. Fixing frame; 3. Electric telescopic rod one; 4. Tool mounting frame; 5. Cutting knife; 6. Sliding frame; 7. Electric telescopic rod two; 8. Moving table; 9. Rotating pressing frame; 10. Threaded hole; 11. Positioning post; 12. Connecting plate; 13. Fixing plate; 14. Insert rod; 15. Insertion hole; 16. Sliding plate; 17. Limiting groove; 18. Connecting rod; 19. Spring; 20. Lead wire positioning seat. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0025] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0026] Please see Figure 1-4 This utility model provides a technical solution: a nanocrystalline coil wire cutting precision cutting device, comprising:
[0027] The coil cutting base 1 has a sliding frame 6 fixedly connected to its top. The top of the coil cutting base 1 is provided with a lead wire cutting structure, and the sliding frame 6 has a "U" shaped structure.
[0028] A lead wire positioning structure is located on the coil cutting base 1.
[0029] The lead wire positioning structure includes an electric telescopic rod 7, a movable platform 8, two fixed plates 13, and a rotating pressing frame 9. The electric telescopic rod 7 is fixedly installed on one side of the sliding frame 6. The telescopic end of the electric telescopic rod 7 extends slidably into the interior of the sliding frame 6 and is fixedly connected to the movable platform 8. The movable platform 8 is slidably connected inside the sliding frame 6. The two fixed plates 13 are fixedly connected to the top of the movable platform 8. The rotating pressing frame 9 is rotatably connected to the opposite surfaces of the two fixed plates 13. An insertion hole 15 is provided on one side of the rotating pressing frame 9. A limit groove 17 is provided on one side of the movable platform 8. Four lead wire positioning seats 20 are fixedly connected to the top of the movable platform 8.
[0030] The lead wire positioning structure also includes a sliding disk 16, a connecting rod 18, a spring 19, a connecting plate 12, and a plug rod 14. The sliding disk 16 is slidably connected inside the limiting groove 17. The connecting rod 18 is fixedly connected to one side of the sliding disk 16. The end of the connecting rod 18 away from the sliding disk 16 extends slidably to the outside of the limiting groove 17 and is fixedly connected to the connecting plate 12. The plug rod 14 is fixedly connected to the side of the connecting plate 12 near the connecting rod 18. The plug rod 14 is inserted into the inside of the insertion hole 15. The spring 19 is sleeved on the outer surface of the connecting rod 18.
[0031] One end of the spring 19 is fixedly connected to the sliding disk 16, and the end of the spring 19 away from the sliding disk 16 is fixedly connected to the inside of the limiting slide groove 17.
[0032] The lead wire cutting structure includes a fixed frame 2, an electric telescopic rod 3, a tool mounting bracket 4, and a cutting blade 5. The fixed frame 2 is fixedly connected to the top of the coil cutting base 1. The electric telescopic rod 3 is fixedly installed on the top of the fixed frame 2. The telescopic end of the electric telescopic rod 3 slides into the interior of the fixed frame 2 and is fixedly connected to the tool mounting bracket 4. The cutting blade 5 is fixedly installed inside the tool mounting bracket 4 by bolts. The top of the moving table 8 has multiple threaded holes 10. The moving table 8 is provided with six positioning posts 11. The bottom ends of the six positioning posts 11 are all connected to the internal threads of the corresponding threaded holes 10.
[0033] Furthermore, when using this device, depending on the specifications of the nanocrystalline coil, the positioning post 11 can be installed in the appropriate threaded hole 10, allowing the nanocrystalline coil to be placed outside multiple positioning posts 11, thus facilitating the positioning of the nanocrystalline coil. Subsequently, after placing the lead wire of the nanocrystalline coil on the lead wire positioning seat 20, the rotating pressing frame 9 is rotated, and the user pulls the connecting plate 12. The connecting plate 12 will simultaneously drive the insertion rod 14 and the connecting rod 18 to move, causing the connecting rod 18 to drive the sliding plate 16 to compress the spring 19. When the rotating pressing frame 9 rotates to a horizontal position and squeezes the lead wire, the connecting plate 12 is released. Under the action of the spring 19, the connecting plate 12 drives the insertion rod 14 to move towards the rotating pressing frame 9, so that the insertion rod 14 is inserted into the insertion hole 15 opened on one side of the rotating pressing frame 9, thereby fixing the position of the rotating pressing frame 9 and achieving precise positioning of the lead wire.
[0034] Start the second electric telescopic rod 7. The telescopic end of the second electric telescopic rod 7 extends and retracts, causing the moving table 8 to slide within the sliding frame 6. This adjusts the moving table 8 to move below the cutting blade 5, so that the cutting blade 5 can be positioned at the notch between the four lead wire positioning seats 20. Then, start the first electric telescopic rod 3. The first electric telescopic rod 3 drives the tool mounting frame 4 and the cutting blade 5 to move downward. The cutting blade 5 contacts the lead wire and cuts the lead wire, completing the cutting of the nanocrystalline coil lead wire.
[0035] By rotating the pressing frame 9 in conjunction with the insertion rod 14 and the insertion hole 15, the pressing frame 9 can fix the vertical position of the lead wire. At the same time, the lead wire positioning seat 20 can prevent the lead wire from shifting horizontally, and the positioning post 11 can be flexibly installed according to different specifications of coils to further assist in positioning, ensuring the accuracy of lead wire positioning, thereby improving the cutting accuracy, ensuring that the length of the cut lead wire meets the requirements, and improving product quality.
[0036] Structural Description: Coil Cutting Base 1: As the basic support component of the entire device, it is fixedly connected to the sliding frame 6 and the lead wire cutting structure, providing an installation reference for each functional module;
[0037] Sliding frame 6: It has a "U" shaped structure and is fixed to the top of the coil cutting base 1. It provides a sliding track for the moving table 8 and constrains its movement direction.
[0038] Electric telescopic rod 27: It is fixedly installed on one side of the sliding frame 6, and the telescopic end is connected to the moving platform 8 to provide linear motion power for the moving platform 8 and realize position adjustment;
[0039] The movable stage 8 is slidably connected inside the sliding frame 6, and has components such as the fixed plate 13 and lead wire positioning seat 20 installed on the top, which support the coil and lead wire positioning structure.
[0040] Fixed plate 13: Two fixed plates 13 are fixed to the top of the moving table 8 to provide rotational support for the rotating pressing frame 9, forming a rotating pair;
[0041] Rotary pressing frame 9: Rotary connection between two fixed plates 13, the lead wire is pressed and fixed by rotation, and a socket 15 is provided for cooperation with the plug rod 14;
[0042] Insertion hole 15: It is located on one side of the rotating pressing frame 9 and is inserted into the insertion rod 14 to lock the position of the rotating pressing frame 9;
[0043] Limiting groove 17: It is opened on one side of the moving table 8 to provide sliding space for the sliding disk 16 and constrain its movement trajectory;
[0044] Lead wire positioning base 20: Four lead wire positioning bases 20 are fixed on the top of the moving stage 8 and are used to place the leads of the nanocrystalline coil and determine the position of the leads;
[0045] Sliding disk 16: It is slidably connected inside the limiting groove 17 and fixedly connected to the connecting rod 18, providing a support point for the spring 19;
[0046] Connecting rod 18: One end is fixed to the sliding plate 16, and the other end extends to the outside of the limiting slide groove 17 and connects to the connecting plate 12 to transmit the movement of the connecting plate 12;
[0047] Spring 19: Sleeves onto the outer surface of connecting rod 18, with both ends fixed to sliding plate 16 and limiting groove 17 respectively, providing elastic restoring force;
[0048] Connecting plate 12: It is fixedly connected to connecting rod 18 and insert rod 14, and is used to operate the movement of insert rod 14 to realize the locking and unlocking of rotating pressing frame 9;
[0049] Insert rod 14: Fixed on the connecting plate 12, it is inserted into the insertion hole 15 to lock the position of the rotating pressing frame 9;
[0050] Fixing bracket 2: Fixed to the top of coil cutting base 1, providing a support structure for electric telescopic rod 3 and cutter mounting bracket 4;
[0051] Electric telescopic rod 3: Fixed to the top of the fixed frame 2, with the telescopic end connected to the cutter mounting frame 4, providing power for the cutting blade 5 to move up and down;
[0052] Cutter mounting bracket 4: Connects to the telescopic end of the electric telescopic rod 3, and installs the cutting blade 5 with bolts to transmit the power of the electric telescopic rod 3;
[0053] Cutting blade 5: It is fixed inside the blade mounting bracket 4 by bolts and acts directly on the lead wire to realize the cutting function;
[0054] Threaded hole 10: It is opened on the top of the moving stage 8 and is threaded to the positioning post 11, providing the installation position of the positioning post 11;
[0055] Positioning pin 11: The bottom end is threadedly connected to the threaded hole 10. Multiple positioning pins 11 cooperate to form a positioning area to position the nanocrystalline coil.
[0056] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A precise cutting device for nanocrystalline coil wire, characterized in that, include: A coil cutting base (1) is provided with a sliding frame (6) fixedly connected to the top of the coil cutting base (1), and a lead wire cutting structure is provided on the top of the coil cutting base (1). The lead positioning structure is located on the coil cutting base (1); The lead wire positioning structure includes an electric telescopic rod (7), a moving platform (8), two fixed plates (13) and a rotating pressing frame (9). The electric telescopic rod (7) is fixedly installed on one side of the sliding frame (6). The telescopic end of the electric telescopic rod (7) slides into the interior of the sliding frame (6) and is fixedly connected to the moving platform (8). The movable platform (8) is slidably connected inside the sliding frame (6), and the two fixed plates (13) are fixedly connected to the top of the movable platform (8). The rotating pressing frame (9) is rotatably connected to the opposite surfaces of the two fixed plates (13). An insertion hole (15) is provided on one side of the rotating pressing frame (9), and a limit groove (17) is provided on one side of the movable platform (8). Four lead wire positioning seats (20) are fixedly connected to the top of the movable platform (8).
2. The nanocrystalline coil wire cutting precision cutting device according to claim 1, characterized in that: The lead wire positioning structure also includes a sliding disk (16), a connecting rod (18), a spring (19), a connecting plate (12), and a plug rod (14). The sliding disk (16) is slidably connected inside the limiting groove (17), and the connecting rod (18) is fixedly connected to one side of the sliding disk (16). The end of the connecting rod (18) away from the sliding disk (16) extends slidably to the outside of the limiting groove (17) and is fixedly connected to the connecting plate (12). The insertion rod (14) is fixedly connected to the side of the connecting plate (12) near the connecting rod (18), the insertion rod (14) is inserted into the inside of the insertion hole (15), and the spring (19) is sleeved on the outer surface of the connecting rod (18).
3. The nanocrystalline coil wire cutting precision cutting device according to claim 2, characterized in that: One end of the spring (19) is fixedly connected to the sliding disk (16), and the end of the spring (19) away from the sliding disk (16) is fixedly connected to the inside of the limiting groove (17).
4. The nanocrystalline coil wire cutting precision cutting device according to claim 1, characterized in that: The lead wire cutting structure includes a fixed frame (2), an electric telescopic rod (3), a tool mounting frame (4), and a cutting blade (5). The fixed frame (2) is fixedly connected to the top of the coil cutting base (1). The electric telescopic rod (3) is fixedly installed on the top of the fixed frame (2). The telescopic end of the electric telescopic rod (3) slides into the interior of the fixed frame (2) and is fixedly connected to the tool mounting frame (4). The cutting blade (5) is fixedly installed inside the tool mounting frame (4) by bolts.
5. The nanocrystalline coil wire cutting precision cutting device according to claim 1, characterized in that: The top of the moving platform (8) is provided with multiple threaded holes (10), and six positioning pins (11) are provided on the moving platform (8). The bottom ends of the six positioning pins (11) are all connected to the internal threads of the corresponding threaded holes (10).
6. The nanocrystalline coil wire cutting precision cutting device according to claim 1, characterized in that: The sliding frame (6) has a "U" shaped structure.