Steel beam welding support guard

By designing a protective device for steel beam welding support, and utilizing plug-in and magnetic structures, the problem of difficulty in setting up protection on the support structure was solved, thereby improving the stability and safety of the welding process and simplifying the assembly and cleaning process.

CN224309883UActive Publication Date: 2026-06-02ANHUI CONSTR INTELLIGENT MFG GRP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI CONSTR INTELLIGENT MFG GRP CO LTD
Filing Date
2025-02-21
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

In the existing steel beam welding process, it is not easy to install protective components on the supporting structure, which leads to sparks and slag splashing during welding, affecting the welding stability and safety.

Method used

Design a steel beam welding support and protection device, including a support unit and a protection unit. Through plug-in and magnetic structure, a cavity is formed to avoid the steel beam. The protection plate and tray are used to collect sparks, the auxiliary plate reduces blind spots, and the position of the steel beam is adjusted by the correction unit to achieve stable support and protection.

Benefits of technology

It improves the stability and safety of the welding process, reduces assembly difficulty, reduces sparks and slag spatter, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of steel beam welding support protection device, comprising: support unit, the support unit includes base, stand and U-shaped frame, the U-shaped frame and base are separately arranged at the both ends of stand, and the steel beam to be processed is placed in the U-shaped groove of different U-shaped frame respectively;Protection unit, the protection unit is connected with two groups of support unit plug-in, including edge frame unit and two groups of protection plate, the edge frame unit is equipped with several groups of plug-in seat, the sidewall of the U-shaped frame is equipped with the insertion slot compatible with plug-in seat;The edge frame unit is connected with different U-shaped frame plug-in by plug-in seat, the protection plate is across on the top of steel beam, and the butt joint between two groups of steel beam is located between two groups of protection plate.The utility model is combined with support unit by plug-in and magnetic attraction and the like simple structure, reduces the interference of protection device to steel beam in actual application process, reduces assembly difficulty to improve assembly efficiency.
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Description

Technical Field

[0001] This utility model belongs to the field of steel beam welding technology, and in particular relates to a steel beam welding support and protection device. Background Technology

[0002] Steel beams are beams made of steel. They are used in various applications, including crane beams and work platform beams in factories, floor beams in multi-story buildings, and purlins in roof structures. Steel beams are typically fabricated from structural steel sections, requiring welding and other processes to achieve specific lengths.

[0003] For the steel beam welding process, a support structure is used to support the steel beam to form a straight structure and align the connection between the two for welding. To maintain the stability of the welding process, a limiting device is also used to clamp the steel beam. During the welding process, sparks and weld spatter are likely to be generated. Because this type of support structure needs to limit the assembly of the steel beam, it is not easy to install a protective partition structure. Utility Model Content

[0004] This utility model provides a steel beam welding support protection device, which aims to solve the problem that the current steel beam support structure requires the steel beam to be supported and assembled, which is not conducive to the installation of protective components.

[0005] This utility model is implemented as follows: a steel beam welded support and protection device, comprising:

[0006] The support unit consists of two sets, each used to support steel beams that need to be welded in opposite directions. Each support unit includes a base, a column, and a U-shaped frame. The U-shaped frame and the base are located at opposite ends of the column, and the steel beams to be processed are placed in the U-shaped grooves of different U-shaped frames.

[0007] The protective unit is connected to two sets of support units by plugging in. It includes a side frame unit and two sets of protective plates connected between the side frame units. The side frame unit is placed parallel to the steel beam. The bottom surface of the protective plate is in contact with the top surface of the side frame unit. The side frame unit is provided with several sets of plug-in seats. The side wall of the U-shaped frame is provided with slots that are adapted to the plug-in seats.

[0008] The side frame unit is connected to different U-shaped frames via plug-in connectors. The protective plate spans across the steel beams, and the joint between the two sets of steel beams is located between the two sets of protective plates.

[0009] Preferably, the side frame unit includes a main rod and a lower extension plate. The lower extension plate is disposed on the end face of the main rod away from the protective plate. The plug-in seat is disposed on the main rod. The protective unit also includes a tray. When the protective unit is plugged into and connected to the two sets of support units, the tray is magnetically connected to the lower extension plate. The tray is located below the joint between the two sets of steel beams.

[0010] Preferably, the protective unit further includes an auxiliary plate, which is provided with a magnetic strip, and the auxiliary plate is magnetically connected to the protective plate.

[0011] Preferably, the support unit is further provided with a correction unit, which includes a limiter and an adjusting bolt, and the correction unit is located in the U-shaped groove of the U-shaped frame.

[0012] Preferably, the web of the U-shaped frame is provided with a threaded slot through the web, and the adjusting bolt is threadedly connected to the threaded slot, and the number of adjusting bolts is not less than two sets.

[0013] Preferably, the limiter includes a first locking rod, a second locking rod, and a transmission mechanism. The first locking rod and the second locking rod slide on two sets of parallel sliding grooves provided on the U-shaped frame. The first locking rod and the second locking rod slide synchronously along different sliding grooves under the action of the transmission mechanism.

[0014] Preferably, the transmission mechanism includes a first lead screw, a second lead screw, and an adjusting rod. The first lead screw is engaged with a first locking rod, the second lead screw is engaged with a second locking rod, and the adjusting rod extends to the middle of the first and second lead screws, and is engaged with both the first and second lead screws.

[0015] Preferably, the U-shaped frame has a transmission chamber inside, and the sliding grooves are respectively disposed on both sides of the transmission chamber. The first lead screw and the second lead screw are respectively disposed in different sliding grooves. The first lead screw and the second lead screw partially extend into the transmission chamber. The U-shaped frame also has a rotating hole communicating with the transmission chamber. The adjusting rod extends from the rotating hole into the transmission chamber and engages with the first lead screw and the second lead screw respectively.

[0016] Compared with the prior art, the embodiments of this application have the following main advantages:

[0017] The steel beam welding support and protection device provided by this utility model forms a cavity that avoids the steel beam body by cooperating with the main rod, protective plate and lower extension plate and combining them with the tray magnetic assembly method. It is combined with the support unit through simple structures such as plug-in and magnetic attraction, which reduces the interference of the protection device on the steel beam in actual use, reduces the assembly difficulty and improves the assembly efficiency. Attached Figure Description

[0018] Figure 1 This is a structural schematic diagram of a steel beam welding support and protection device provided by this utility model.

[0019] Figure 2 This is a schematic diagram of two sets of support units for a steel beam welding support and protection device provided by this utility model.

[0020] Figure 3 This is a schematic diagram of the structure of a steel beam placed inside a U-shaped frame for a steel beam welding support and protection device provided by this utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the protective unit in a steel beam welding support protection device provided by this utility model.

[0022] Figure 5 This is a schematic diagram of the support unit structure of a steel beam welding support and protection device provided by this utility model.

[0023] Figure 6 This is a schematic diagram of the limiter structure of a steel beam welding support protection device provided by this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 100. Support unit; 110. Base; 120. Column; 130. U-shaped frame; 131. Slot; 132. Screw hole slot; 133. Transmission compartment; 134. Sliding groove; 135. Rotary hole; 140. Limiter; 141. First locking rod; 142. First lead screw; 143. Second lead screw; 144. Second locking rod; 145. Adjusting rod; 150. Adjusting bolt;

[0026] 200. Protective unit; 210. Main rod; 220. Protective plate; 230. Lower extension plate; 240. Tray; 250. Auxiliary plate; 260. Plug-in socket;

[0027] 300. Steel beam. Detailed Implementation

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0029] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0030] This utility model embodiment provides a steel beam welding support protection device, such as... Figures 1-6 As shown, the steel beam welding support protection device includes:

[0031] Support unit 100, there are two sets of support units 100 arranged opposite each other, which are used to support two sets of steel beams 300 that need to be welded opposite each other; the support unit 100 includes a base 110, a column 120 and a U-shaped frame 130, the U-shaped frame 130 and the base 110 are respectively located at both ends of the column 120, and the steel beams 300 to be processed are respectively placed in the U-shaped grooves of different U-shaped frames 130;

[0032] The protective unit 200 is connected to two sets of support units 100 by plugging in. It includes a main rod 210, a lower extension plate 230 and a protective plate 220. There are two sets of each of the main rod 210, the lower extension plate 230 and the protective plate 220. The lower extension plate 230 is connected to one end of the main rod 210 and placed parallel to the steel beam 300. The protective plate 220 is connected between the two sets of main rods 210. The main rod 210 is provided with several sets of plug-in seats 260. The side wall of the U-shaped frame 130 is provided with slots 131 that are adapted to the plug-in seats 260.

[0033] The protective unit 200 is connected to different U-shaped frames 130 via a plug-in connector 260. The protective plate 220 spans across the steel beam 300. The joint between the two sets of steel beams 300 is located between the two sets of protective plates 220. The protective unit 200 also includes a tray 240. When the protective unit 200 is connected to the two sets of support units 100, the tray 240 is magnetically connected to the lower extension plate 230. The tray 240 is located below the joint between the two sets of steel beams 300. The tray 240 mainly collects sparks and other debris that fall during the welding process.

[0034] The protective unit 200 also includes an auxiliary plate 250, which is provided with a magnetic strip. The auxiliary plate 250 is magnetically connected to the protective plate 220. Here, the auxiliary plate 250 is connected to one side of the protective plate 220 to further reduce the dead angle of the protective surface. It is usually set on the side of the starting end of the welding process.

[0035] In this embodiment, the protective unit 200 forms a cavity that can avoid the body of the steel beam 300 by cooperating with the main rod 210, the protective plate 220 and the lower extension plate 230 and magnetically assembling with the tray 240. It is combined with the support unit 100 through simple structures such as plug-in and magnetic attraction, which reduces the interference of the protective device on the steel beam 300 in actual use, reduces the assembly difficulty and improves the assembly efficiency.

[0036] In a preferred embodiment of this invention, the lower extension plate 230 is provided with several sets of magnetic blocks on the end face away from the protective plate 220, and the tray 240 is provided with magnets that are compatible with the magnetic blocks at corresponding positions. The tray 240 is connected to the protective unit 200 by magnetic attraction, which makes disassembly and assembly more convenient. After the processing is completed, the welding slag on the processing surface can also be pushed into the tray 240 from one side, reducing the difficulty of the cleaning process.

[0037] In a preferred embodiment of this invention, the support unit 100 is further provided with a correction unit, which includes a limiter 140 and an adjusting bolt 150. The correction unit is located in the U-shaped groove of the U-shaped frame 130. The web of the U-shaped frame 130 is provided with a threaded slot 132 that penetrates the web. The adjusting bolt 150 is threadedly connected to the threaded slot 132. The number of adjusting bolts 150 is not less than two sets. The function of the adjusting bolt 150 is to adjust the horizontal state of the steel beam 300. Generally, one end of the steel beam 300 is attached to another fixed platform, and the end that needs to be welded is placed in the U-shaped frame 130. Due to some processing precision of the steel beam 300, the end may be offset, requiring the adjusting bolt 150 for fine adjustment.

[0038] The limiter 140 includes a first locking rod 141, a second locking rod 144 and a transmission mechanism. The transmission mechanism includes a first lead screw 142, a second lead screw 143 and a second locking rod 144. The second locking rod 144 extends to the middle of the first lead screw 142 and the second lead screw 143, and the second locking rod 144 is simultaneously engaged with the first lead screw 142 and the second lead screw 143.

[0039] The first locking rod 141 and the second locking rod 144 slide on two sets of parallel sliding grooves 134 provided on the U-shaped frame 130. The first lead screw 142 and the second lead screw 143 are respectively set in different sliding grooves 134. The first lead screw 142 and the first locking rod 141 are meshed and connected by a lead screw drive technology. The second lead screw 143 and the second locking rod 144 are also meshed and connected by a lead screw drive technology. The first locking rod 141 and the second locking rod 144 slide synchronously along different sliding grooves 134 under the action of the transmission mechanism.

[0040] The U-shaped frame 130 has a transmission chamber 133 inside, and the sliding grooves 134 are respectively disposed on both sides of the transmission chamber 133. The first lead screw 142 and the second lead screw 143 partially extend into the transmission chamber 133. The U-shaped frame 130 also has a rotating hole 135 communicating with the transmission chamber 133. The adjusting rod 145 extends from the rotating hole 135 into the transmission chamber 133 and engages with the first lead screw 142 and the second lead screw 143 respectively.

[0041] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A protective device for welded steel beams, characterized in that, include: The support unit consists of two sets, each used to support steel beams that need to be welded in opposite directions. Each support unit includes a base, a column, and a U-shaped frame. The U-shaped frame and the base are located at opposite ends of the column, and the steel beams to be processed are placed in the U-shaped grooves of different U-shaped frames. The protective unit is connected to two sets of support units by plugging in. It includes a side frame unit and two sets of protective plates connected between the side frame units. The side frame unit is placed parallel to the steel beam. The bottom surface of the protective plate is in contact with the top surface of the side frame unit. The side frame unit is provided with several sets of plug-in seats. The side wall of the U-shaped frame is provided with slots that are adapted to the plug-in seats. The side frame unit is connected to different U-shaped frames via plug-in connectors. The protective plate spans across the steel beams, and the joint between the two sets of steel beams is located between the two sets of protective plates.

2. The steel beam welding support protection device as described in claim 1, characterized in that, The side frame unit includes a main pole and a lower extension plate. The lower extension plate is located on the end face of the main pole away from the protective plate. The plug-in seat is located on the main pole. The protective unit also includes a tray. When the protective unit is plugged into and connected to the two sets of support units, the tray is magnetically connected to the lower extension plate. The tray is located below the joint between the two sets of steel beams.

3. The steel beam welding support protection device as described in claim 2, characterized in that, The protective unit also includes an auxiliary plate, which is provided with a magnetic strip and is magnetically connected to the protective plate.

4. The steel beam welding support protection device as described in claim 3, characterized in that, The support unit is also provided with a correction unit, which includes a limiter and an adjusting bolt, and the correction unit is located in the U-shaped groove of the U-shaped frame.

5. The steel beam welding support protection device as described in claim 4, characterized in that, The web of the U-shaped frame is provided with a threaded slot through the web, and the adjusting bolt is threadedly connected to the threaded slot. The number of adjusting bolts is not less than two sets.

6. The steel beam welding support protection device as described in claim 5, characterized in that, The limiter includes a first locking rod, a second locking rod, and a transmission mechanism. The first locking rod and the second locking rod slide on two sets of parallel sliding grooves provided on the U-shaped frame. The first locking rod and the second locking rod slide synchronously along different sliding grooves under the action of the transmission mechanism.

7. The steel beam welding support protection device as described in claim 6, characterized in that, The transmission mechanism includes a first lead screw, a second lead screw, and an adjusting rod. The first lead screw is engaged with a first locking rod, and the second lead screw is engaged with a second locking rod. The adjusting rod extends between the first and second lead screws and is engaged with both the first and second lead screws.

8. The steel beam welding support protection device as described in claim 7, characterized in that, The U-shaped frame has a transmission chamber inside, and the sliding grooves are respectively located on both sides of the transmission chamber. The first lead screw and the second lead screw are respectively located in different sliding grooves. The first lead screw and the second lead screw partially extend into the transmission chamber. The U-shaped frame also has a rotating hole that communicates with the transmission chamber. The adjusting rod extends from the rotating hole into the transmission chamber and engages with the first lead screw and the second lead screw respectively.