Cubic sponge cutting machine

Abstract

The utility model belongs to sponge cutting machine technical field especially relates to a cubic sponge cutting machine, including automatic feeding device and cutting device, the cutting of cutting device and the discharge end of automatic feeding device butt joint, cutting device is provided with at least one cutting mechanism, each cutting mechanism all is provided with the cutting structure of plasticity. Automatic feeding device realizes automatic feeding, continuous cutting production to sponge, production efficiency is high, has saved the manual cost, at the same time, the cutting structure for cutting is shaped before production, can cut out the sponge of different shape according to need, satisfies market demand.

Description

Technical Field

[0001] This utility model belongs to the technical field of sponge cutting machines, and in particular relates to a cubic sponge cutting machine. Background Technology

[0002] Currently available sponge cutting machines employ the following methods: 1. Manual feeding and single-piece cutting, resulting in low production efficiency. 2. Current continuous processing technology uses grinding wheels, which has the disadvantages of easily generating debris, producing rough surfaces on the finished product, affecting the quality and usability of cleaning sponge products, and producing only a limited variety of sponge shapes, failing to meet market demands for diverse sponge shapes and thus not fully satisfying production and market needs.

[0003] In conclusion, the relevant technologies urgently need improvement. Utility Model Content

[0004] The purpose of this utility model is to provide a cubic sponge cutting machine that addresses the shortcomings of existing technologies. This machine enables automatic feeding and continuous cutting of sponges, resulting in high production efficiency and reduced labor costs. Furthermore, the machine shapes the cutting structure before production, allowing for the cutting of sponges in different shapes to meet market demands.

[0005] To achieve the above objectives, the technical solution adopted in this application is: to provide a cubic sponge cutting machine, including an automatic feeding device and a cutting device, wherein the cutting part of the cutting device is connected to the discharge end of the automatic feeding device, and the cutting device is provided with at least one cutting mechanism, each of the cutting mechanisms being provided with a malleable cutting structure.

[0006] In one embodiment, the cutting structure is a heating wire.

[0007] In one embodiment, each of the cutting mechanisms is further provided with a plurality of air blowing pipes, each of the air blowing pipes surrounds the cutting structure, and the air blown out by each of the air blowing pipes is directed toward the cutting structure.

[0008] In one embodiment, the cutting structure is a cutting blade.

[0009] In one embodiment, the automatic feeding device includes a first feeding frame and a second feeding frame. The second feeding frame is movably mounted on the first feeding frame. The second feeding frame is provided with a plurality of limiting rods, and the first feeding frame is provided with a plurality of limiting holes. Each of the limiting rods and each of the limiting holes are sleeved one-to-one. The first feeding frame is provided with a first rotating mechanism, and the second feeding frame is provided with a second rotating mechanism. The first rotating mechanism and the second rotating mechanism are arranged parallel to each other and rotate synchronously in opposite directions. The first rotating mechanism and the second rotating mechanism respectively abut against the bottom surface and the top surface of the cubic sponge, driving the cubic sponge to move toward the cutting part of the cutting device.

[0010] In one embodiment, the automatic feeding device further includes a plurality of elastic bodies, each elastic body being sleeved in correspondence with the limiting rod, the upper end of each elastic body abutting against the second feeding frame, and the lower end of each elastic body abutting against the first feeding frame.

[0011] In one embodiment, the cubic sponge cutting machine further includes a control device, wherein the automatic feeding device and / or the cutting device are both electrically connected to the control device.

[0012] In one embodiment, the cubic sponge cutting machine further includes a worktable, and the automatic feeding device and / or the cutting device are both disposed on the worktable.

[0013] In one embodiment, the cubic sponge cutting machine further includes a material loading platform, and the automatic feeding device, the cutting device, and the material loading platform are arranged in a sequential docking configuration.

[0014] In one embodiment, the loading platform is provided with a material unloading limit guide rail.

[0015] The beneficial effects of this utility model are: the automatic feeding device realizes automatic feeding and continuous cutting production of sponges, which has high production efficiency and saves labor costs. At the same time, the cutting structure used for cutting is shaped before production, which can cut sponges of different shapes as needed to meet market demand. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or exemplary technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is one of the perspective views in the embodiments of this application;

[0018] Figure 2 for Figure 1 A magnified view of a portion of the image;

[0019] Figure 3 This is the second perspective view in the embodiments of this application;

[0020] Figure 4 This is the third perspective view in the embodiments of this application;

[0021] Figure 5 This is the fourth perspective view in the embodiments of this application;

[0022] Figure 6 This is the fifth perspective view in the embodiments of this application;

[0023] Figure 7 This is the sixth perspective view in the embodiments of this application;

[0024] The following are the labeling elements in the figure:

[0025] 1. Automatic feeding device; 11. First feeding rack; 111. First rotating mechanism; 12. Second feeding rack; 121. Limiting rod; 122. Second rotating mechanism; 13. Elastic body; 2. Cutting device; 21. Cutting mechanism; 211. Cutting structure; 212. Air blowing pipe; 3. Control device; 4. Workbench; 5. Material loading platform; 51. Unloading limit guide rail. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the scope of this application.

[0027] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly or indirectly attached to that other component. When a component is referred to as "connected to" another component, it can be directly or indirectly connected to that other component. The terms "upper," "lower," "left," "right," etc., indicate orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, and are for ease of description only, not to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. "A plurality" means two or more, unless otherwise explicitly defined.

[0028] Please see Figures 1 to 7 This application provides a cubic sponge cutting machine, including an automatic feeding device 1 and a cutting device 2. The cutting part of the cutting device 2 is connected to the discharge end of the automatic feeding device 1. The cutting device 2 is provided with at least one cutting mechanism 21, and each cutting mechanism 21 is provided with a malleable cutting structure 211.

[0029] In application, the automatic feeding device 1 enables automatic feeding and continuous cutting of sponges, resulting in high production efficiency and saving labor costs. At the same time, the cutting structure 211 is shaped before production, which can cut sponges of different shapes as needed to meet market demands.

[0030] In one embodiment, the cutting structure 211 is a heating wire.

[0031] In application, depending on the needs of the work, in one embodiment the cutting structure 211 is preferably a heating wire.

[0032] In one embodiment, each cutting mechanism 21 is further provided with a plurality of air blowing pipes 212, each air blowing pipe 212 surrounds the cutting structure 211, and the air blown out by each air blowing pipe 212 is directed toward the cutting structure 211.

[0033] In application, multiple air blowers 212 can both blow away the debris generated during cutting and cool the area, which is conducive to the continuous and efficient cutting work.

[0034] In one embodiment, the cutting structure 211 is a cutting blade.

[0035] In application, depending on the needs of the work, in another embodiment, the cutting structure 211 is preferably a heating wire.

[0036] In one embodiment, the automatic feeding device 1 includes a first feeding frame 11 and a second feeding frame 12. The second feeding frame 12 is movably mounted on the first feeding frame 11. The second feeding frame 12 is provided with a plurality of limiting rods 121. The first feeding frame 11 is provided with a plurality of limiting holes. Each limiting rod 121 is sleeved with each limiting hole in a corresponding manner. The first feeding frame 11 is provided with a first rotating mechanism 111. The second feeding frame 12 is provided with a second rotating mechanism 122. The first rotating mechanism 111 and the second rotating mechanism 122 are arranged parallel to each other and rotate synchronously in opposite directions. The first rotating mechanism 111 and the second rotating mechanism 122 respectively abut against the bottom surface and the top surface of the cubic sponge, driving the cubic sponge to move toward the cutting part of the cutting device 2.

[0037] In application, the second feeding rack 12 can be movably mounted on the first feeding rack 11, which is conducive to clamping and feeding cubic sponges of different thicknesses. The first rotating mechanism 111 and the second rotating mechanism 122 are arranged in parallel and rotate synchronously in opposite directions. The first rotating mechanism 111 and the second rotating mechanism 122 respectively abut against the bottom and top surfaces of the cubic sponge, driving the cubic sponge to move towards the cutting part of the cutting device 2, which is conducive to efficient and automated feeding and cutting production of cubic sponges.

[0038] In one embodiment, the automatic feeding device 1 further includes a plurality of elastic bodies 13, each elastic body 13 being sleeved in correspondence with a limiting rod 121, the upper end of each elastic body 13 abutting against the second feeding frame 12, and the lower end of each elastic body 13 abutting against the first feeding frame 11.

[0039] In application, the elastic support of each elastomer 13 facilitates the automatic feeding and cutting of cubic sponges of different thicknesses through adaptive compression.

[0040] In one embodiment, the cubic sponge cutting machine further includes a control device 3, and the automatic feeding device 1 and / or the cutting device 2 are all electrically connected to the control device 3.

[0041] In application, the control device 3 is preferably a control box, which contains a control circuit board to avoid interference from the external environment and improve the stability of operation.

[0042] In one embodiment, the cubic sponge cutting machine further includes a worktable 4, and an automatic feeding device 1 and / or a cutting device 2 are both disposed on the worktable 4.

[0043] In one embodiment, the automatic feeding device 1 is preferably disposed on the workbench 4, and the cutting device 2 is preferably disposed on the automatic feeding device 1; in another optional embodiment, both the automatic feeding device 1 and the cutting device 2 are disposed on the workbench 4, which is beneficial to improving the stability of the operation.

[0044] In one embodiment, the cubic sponge cutting machine further includes a material loading platform 5, with the automatic feeding device 1, the cutting device 2, and the material loading platform 5 arranged in sequence.

[0045] In application, the cut cubic sponge moves directly to the material carrier 5 for storage. The material carrier 5 supports the incoming material, which helps to increase the stability of the cutting operation.

[0046] In one embodiment, the loading platform 5 is provided with a material unloading limit guide rail 51.

[0047] In application, the loading platform 5 is preferably equipped with a feeding limit guide rail 51, which is beneficial to guide the orderly output of the cut sponge and to increase the stability of the work.

[0048] In one embodiment, the overall structural composition is as follows:

[0049] The cubic sponge cutting machine of this embodiment includes a worktable 4, an automatic feeding device 1, a cutting device 2, a material carrier 5, and a control device 3. The components work together to achieve automatic feeding, continuous cutting, and orderly discharge of cubic sponges. The specific structure is as follows:

[0050] Workbench 4: Made of 40mm thick steel plate welded together, with dimensions of 2000mm×800mm×700mm, serving as the base for the entire machine installation to ensure the stability of the equipment operation.

[0051] Automatic feeding device 1:

[0052] First feeding rack 11: Fixed to the front end of workbench 4, constructed with aluminum alloy profile (section size 50mm×50mm), with 4 limiting holes (diameter 20mm, spacing 300mm) opened on the top along the length direction, and the first rotating mechanism 111 is installed thereon - 2 sets of active conveying rollers (rubber material, diameter 80mm, length 600mm), the active rollers are driven by servo motor (power 0.75kW) through chain transmission.

[0053] The second feeding rack 12 is mounted above the first feeding rack 11. Four limiting rods 121 (diameter 18mm, length 300mm) are provided at the corresponding limiting hole positions. The limiting rods 121 and the limiting holes are fitted together to achieve up and down sliding. The bottom of the second feeding rack 12 is equipped with a second rotating mechanism 122 - two sets of driven conveying rollers (rubber material, diameter 80mm, length 600mm), which are parallel to the active conveying rollers and correspond in height.

[0054] The active and passive conveying rollers can be configured as conveyor belts according to the needs of the work, which helps to increase the contact area with the cubic sponge, thereby increasing the contact friction and thus ensuring the continuous and stable feeding of the cubic sponge.

[0055] Elastomer 13: A compression spring (diameter 25mm, free length 100mm) is used. Each set of limiting rods 121 is fitted with a spring. The upper end of the spring abuts against the bottom of the second feeding frame 12, and the lower end abuts against the top of the first feeding frame 11. The elastic force causes the driven roller to adaptively press cubic sponges of different thicknesses (50-200mm).

[0056] Transmission relationship: The active conveying roller and the driven roller are controlled by PLC to achieve synchronous rotation in opposite directions (the active roller rotates clockwise and the driven roller rotates counterclockwise, with a linear speed adjustable from 0.5 to 2 m / min), and the sponge is conveyed to the cutting device 2 by friction.

[0057] Cutting device 2:

[0058] Cutting mechanism 21: Two independent cutting mechanisms 21 (500mm apart) are set up. The core of each group is a malleable heating wire (0.5mm diameter nickel-chromium alloy wire, working temperature adjustable from 200-300℃). The two ends of the heating wire are fixed by insulating clamps. The clamps are connected to a manual adjustment component (knob + screw) which can shape the heating wire into a straight line, a wavy line (wavelength 100mm) or an arc (radius 200mm).

[0059] Air blower 212: Each cutting mechanism 21 has 4 air blowers 212 (10mm diameter stainless steel pipes) evenly arranged around its circumference. The pipe openings are angled towards the heating wire (45° angle) and connected to a centrifugal fan (500Pa air pressure) to continuously blow out clean air to remove sponge debris generated during cutting and prevent it from sticking to the heating wire.

[0060] Material carrier 5: Made of stainless steel plate (3mm thick), 1500mm long, and the same width as worktable 4, it is connected to the discharge end of cutting device 2; the table surface is equipped with discharge limit guide rail 51 (aluminum alloy profiles on both sides, adjustable spacing of 600mm) to guide the orderly output of sponge after cutting.

[0061] Control device 3: It adopts a PLC controller (with touch screen) and is integrated into the control cabinet on the 4th side of the workbench. It is electrically connected to the servo motor, heating wire power supply and fan. It can set the conveying speed, cutting temperature and single cutting length (50-1000mm) and supports continuous cutting mode.

[0062] II. Work Process

[0063] Material preparation: Place a cubic sponge blank with a thickness of 80mm and a side length of 600mm between the active conveyor roller and the driven roller. The spring force makes the driven roller press the top surface of the sponge to accommodate the thickness error of the blank.

[0064] Parameter settings: The conveying speed is set to 1m / min, the heating wire temperature is set to 250℃, the heating wire of the first cutting mechanism 21 is set to a straight line (for cutting a 50mm thick plate), the second cutting mechanism 21 is set to a wavy line (for cutting a wavy curved surface), and the blowing intensity is set to 50%.

[0065] Automatic cutting: After the equipment is started, the active roller and the driven roller rotate synchronously in opposite directions, conveying the sponge to the cutting device 2 at a speed of 1m / min; the sponge first contacts the first set of heating wires and is cut into a 50mm thick flat plate, and then continues to be conveyed to the second set of heating wires, where it is cut into a wavy curved surface; the blowing pipe 212 blows air continuously to remove debris from the surface of the heating wires; or the first set of heating wires and the second set of heating wires cut different sides of the cubic sponge respectively, which can be flexibly set according to the actual work needs.

[0066] Material collection: The cut sponges are guided by the limiting guide rail of the loading platform 5 and neatly output to the downstream collection area to achieve continuous production.

[0067] III. Technical Effects

[0068] Increased production efficiency: Compared to manual single-piece feeding (approximately 50 pieces / hour), this embodiment achieves automatic continuous feeding, increasing the production capacity to 200 pieces / hour and saving the cost of 2 operators.

[0069] Diverse shapes: The heating wire shaping component allows for quick switching between straight lines, wavy lines, arcs, and other cutting shapes to meet the needs of various scenarios such as home furnishing and packaging.

[0070] Highly adaptable: The second feeding rack 12 is height-adjustable via a spring, and can accommodate cubic sponges with a thickness of 50-200mm without the need to change tooling.

[0071] Stable cutting quality: The blower tube 212 effectively removes debris and avoids cutting burrs caused by the heating wire sticking together, increasing the product qualification rate to 99%.

[0072] In addition, if a cutting blade is used as the cutting structure 211, the heating wire can be replaced with a high-speed steel blade, the temperature control can be eliminated, and the blower tube 212 can be retained. This is suitable for scenarios where there is no requirement for heat to affect the cutting surface, and multi-shape cutting can also be achieved.

[0073] The above are merely optional embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.

Claims

1. A cubic sponge cutting machine, characterized in that: It includes an automatic feeding device (1) and a cutting device (2). The cutting part of the cutting device (2) is connected to the discharge end of the automatic feeding device (1). The cutting device (2) is provided with at least one cutting mechanism (21), and each cutting mechanism (21) is provided with a malleable cutting structure (211).

2. The cubic sponge cutting machine according to claim 1, characterized in that: The cutting structure (211) is a heating wire.

3. The cubic sponge cutting machine according to claim 1, characterized in that: Each of the cutting mechanisms (21) is also provided with a plurality of air blowing pipes (212), each of the air blowing pipes (212) surrounds the cutting structure (211), and the air blown out by each of the air blowing pipes (212) is directed toward the cutting structure (211).

4. The cubic sponge cutting machine according to claim 1, characterized in that: The cutting structure (211) is a cutting blade.

5. The cubic sponge cutting machine according to claim 1, characterized in that: The automatic feeding device (1) includes a first feeding frame (11) and a second feeding frame (12). The second feeding frame (12) is movably mounted on the first feeding frame (11). The second feeding frame (12) is provided with multiple limiting rods (121). The first feeding frame (11) is provided with multiple limiting holes. Each limiting rod (121) is sleeved with each limiting hole. The first feeding frame (11) is provided with a first rotating mechanism (111). The second feeding frame (12) is provided with a second rotating mechanism (122). The first rotating mechanism (111) and the second rotating mechanism (122) are arranged parallel to each other and rotate synchronously in opposite directions. The first rotating mechanism (111) and the second rotating mechanism (122) respectively abut against the bottom surface and the top surface of the cubic sponge and drive the cubic sponge to move toward the cutting part of the cutting device (2).

6. The cubic sponge cutting machine according to claim 5, characterized in that: The automatic feeding device (1) also includes a plurality of elastic bodies (13), each elastic body (13) is sleeved in correspondence with the limiting rod (121), the upper end of each elastic body (13) abuts against the second feeding frame (12), and the lower end of each elastic body (13) abuts against the first feeding frame (11).

7. The cubic sponge cutting machine according to claim 1, characterized in that: The cubic sponge cutting machine also includes a control device (3), and the automatic feeding device (1) and / or the cutting device (2) are both electrically connected to the control device (3).

8. The cubic sponge cutting machine according to any one of claims 1 to 7, characterized in that: The cubic sponge cutting machine also includes a worktable (4), and the automatic feeding device (1) and / or the cutting device (2) are both located on the worktable (4).

9. The cubic sponge cutting machine according to any one of claims 1 to 7, characterized in that: The cubic sponge cutting machine also includes a material carrier (5), and the automatic feeding device (1), the cutting device (2) and the material carrier (5) are arranged in sequence.

10. The cubic sponge cutting machine according to claim 9, characterized in that: The loading platform (5) is equipped with a material unloading limit guide rail (51).

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