A feeding and discharging cylinder for a plate forming machine
By designing the feed and discharge cylinders for the board forming machine and utilizing valve control and stirring blade structure, the problem of contact combustion between foam board raw materials and fan blades was solved, achieving safe feeding and discharging and automated management, thus improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU FANGYUAN PLASTICS MASCH CO LTD
- Filing Date
- 2025-06-13
- Publication Date
- 2026-06-02
AI Technical Summary
During the production of foam boards, the raw materials of the foam boards come into direct contact with the fan blades, which are flammable and pose a risk of combustion and safety hazards.
Design an inlet and outlet cylinder for a sheet metal forming machine. By controlling the valve and fan in combination, the raw material is prevented from contacting the fan blades. The raw material is dispersed by a mixing blade and an anti-suction net structure. Combined with a rotary paddle level switch, automated management is achieved.
It effectively prevents raw material combustion, improves production safety, reduces accumulation, enables automated feeding and unloading, and improves production efficiency and equipment reliability.
Smart Images

Figure CN224311040U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of feed cylinders, and in particular to a feed cylinder for a sheet metal forming machine. Background Technology
[0002] In the production of foam boards, raw materials need to be sucked into a material cylinder for storage, and then discharged from the material cylinder into the production equipment. The traditional method is to install a fan between the material cylinder and the feeding machine. The fan rotates, and the raw materials are sucked into the material cylinder through the fan. Since the raw materials come into direct contact with the fan during the process of entering the material cylinder, and the raw materials of foam boards are flammable materials, the impeller of the fan collides violently with the raw materials of the foam boards. The impeller of the fan may generate high temperatures, and the raw materials of the foam boards are prone to combustion, causing safety hazards. Utility Model Content
[0003] The purpose of this application is to provide an inlet / outlet cylinder for a sheet forming machine to prevent the raw material of foam board from contacting the blades of the blower.
[0004] The technical solution provided in this application for an inlet / outlet cylinder for a sheet metal forming machine is as follows: it includes a cylinder body and a blower. The cylinder body is connected to an inlet pipe and an outlet pipe. The inlet pipe is connected to an inlet valve, and the outlet pipe is connected to an outlet valve. The blower is connected to an exhaust pipe and an exhaust pipe. Both the exhaust pipe and the exhaust pipe are connected to the cylinder body. The exhaust pipe is connected to an exhaust valve, and the exhaust pipe is connected to an exhaust valve. The exhaust pipe is connected to an inlet pipe, and the inlet pipe is connected to an inlet valve. The exhaust pipe is connected to an outlet pipe, and the outlet pipe is connected to an outlet valve.
[0005] By adopting the above technical solution, when feeding material into the cylinder, the discharge valve, inlet valve, and vent valve are closed, while the extraction valve, vent valve, and feed valve are opened. The blower rotates, and the gas inside the cylinder passes through the extraction pipe and exits through the vent pipe. The gas pressure inside the cylinder decreases, causing the raw material in the feed pipe to be drawn into the cylinder, thus preventing the raw material from contacting the blower blades and preventing combustion due to friction. When discharging material from the cylinder, the discharge valve, inlet valve, and vent valve are opened, while the extraction valve, vent valve, and feed valve are closed. The blower rotates, and external gas passes through the inlet pipe and exits through the vent pipe into the cylinder. The gas pressure inside the cylinder increases, causing the raw material inside the cylinder to exit through the discharge pipe.
[0006] Optionally, the cylinder is connected to a cleaning pipe, and the cleaning pipe is connected to a cleaning valve.
[0007] By adopting the above technical solution, the raw material will adhere to the inside of the barrel due to static electricity. When it is necessary to clean the inside of the barrel, open the cleaning valve, air inlet valve and air vent valve, close the discharge valve, air extraction valve, air vent valve and feed valve, the fan will rotate, and the outside gas will pass through the air inlet pipe and be discharged into the barrel through the air vent pipe. The air pressure inside the barrel will increase, causing the raw material adhering to the barrel to be discharged from the cleaning pipe, thus completing the cleaning.
[0008] Optionally, the feed pipe includes a main pipe and at least two branch pipes connected to the main pipe, the feed valve is connected to the main pipe, and the end of each branch pipe away from the main pipe is connected to the cylinder, with all the branch pipes being spaced apart from the cylinder.
[0009] By adopting the above technical solution, multi-point feeding helps the raw materials to be dispersed in the cylinder, reduces the accumulation of raw materials, and facilitates the discharge of raw materials from the discharge pipe.
[0010] Optionally, the cylinder is rotatably connected to a rotating shaft, the rotating shaft is provided with a plurality of stirring blades, the plurality of stirring blades are spaced apart along the length direction of the rotating shaft, and the cylinder is connected to a linkage assembly for driving the rotating shaft to rotate.
[0011] By adopting the above technical solution, the linkage component drives the rotating shaft to rotate, that is, several stirring blades rotate around the axis of the rotating shaft. During the rotation, the stirring blades drive the accumulated raw materials to move, reduce the accumulation of raw materials, and make the raw materials dispersed at the bottom of the cylinder, so that the raw materials can be discharged from the discharge pipe.
[0012] Optionally, the linkage assembly includes a toothed belt, a driven gear connected to the rotating shaft, a driving gear rotatably connected to the cylinder, and a driving member for driving the driving gear to rotate. The driving member is connected to the cylinder, the toothed belt is sleeved on the driven gear and the driving gear, and both the driven gear and the driving gear mesh with the toothed belt. The radius of the driving gear is smaller than the radius of the driven gear.
[0013] By adopting the above technical solution, the radius of the driving gear is smaller than that of the driven gear, resulting in a speed reduction and torque increase effect, and better control of the rotational speed of the shaft.
[0014] Optionally, two adjacent stirring blades are staggered on the rotating shaft.
[0015] By adopting the above technical solution, the staggered arrangement of the stirring blades on the rotating shaft can make the raw materials more evenly stirred in the cylinder, and avoid the accumulation of raw materials in the cylinder.
[0016] Optionally, each of the stirring blades is connected to a connecting rod that passes through the rotating shaft and is threaded with two nuts, with the rotating shaft located between the two nuts.
[0017] By adopting the above technical solution, the connecting rod passes through the rotating shaft and is fixed by two nuts, which effectively prevents the stirring blades from loosening or falling off during rotation, thus improving the reliability of equipment operation. Furthermore, this detachable connection method facilitates the replacement and maintenance of the stirring blades, reducing the operating cost of the equipment.
[0018] Optionally, the cylinder is connected to a horizontal pipe, which is connected to the cylinder via several connecting pipes. The ends of the exhaust pipe and the vent pipe away from the fan are both connected to the horizontal pipe. An anti-suction net is connected to the end of the connecting pipe away from the horizontal pipe, and the anti-suction net is located inside the cylinder.
[0019] By adopting the above technical solution, the anti-suction net effectively prevents raw materials from being directly sucked into the exhaust pipe and avoids direct contact between the raw materials and the blower.
[0020] Optionally, a rotary paddle level switch is connected inside the cylinder, and a controller is connected to the cylinder. The rotary paddle level switch, the feed valve, the discharge valve, the suction valve, the vent valve, the inlet valve, and the outlet valve are all electrically connected to the controller.
[0021] By adopting the above technical solution, the rotary paddle level switch can monitor the material position inside the cylinder in real time and transmit the signal to the controller. The controller automatically controls the opening and closing states of the feed valve, discharge valve, suction valve, venting valve, air inlet valve, and air outlet valve based on the signal from the level switch, thereby achieving automated management of the feeding and discharging process. This design effectively avoids misjudgments and delays that may occur due to manual operation in traditional methods, improves production efficiency, and reduces safety hazards.
[0022] Optionally, the cylinder is rotatably connected to an observation window.
[0023] By adopting the above technical solution, the observation window allows staff to observe the storage status of raw materials inside the cylinder in real time without opening the cylinder, improving the convenience and safety of operation.
[0024] In summary, this application includes at least one of the following beneficial technical effects:
[0025] 1. When it is necessary to feed material into the cylinder, close the discharge valve, air inlet valve and vent valve, and open the suction valve, air outlet valve and feed valve. The fan will rotate, and the gas in the cylinder will pass through the suction pipe and be discharged from the air outlet pipe. The air pressure in the cylinder will decrease, so that the raw material in the feed pipe will be sucked into the cylinder, thereby avoiding contact between the raw material and the fan blades and preventing the raw material from burning due to friction with the fan blades.
[0026] 2. The linkage component drives the rotating shaft to rotate, that is, several stirring blades rotate around the axis of the rotating shaft. During the rotation, the stirring blades drive the accumulated raw materials to move, reduce the accumulation of raw materials, and make the raw materials dispersed at the bottom of the cylinder, so that the raw materials can be discharged from the discharge pipe. Attached Figure Description
[0027] Figure 1 This is one of the overall structural schematic diagrams of an embodiment of this application, showing the discharge pipe.
[0028] Figure 2 This is the second overall structural schematic diagram of an embodiment of this application, showing the observation window.
[0029] Figure 3 This is the third overall structural schematic diagram of an embodiment of this application, showing the cleaning tube.
[0030] Figure 4 This is a cross-sectional view of an embodiment of this application.
[0031] Figure 5 yes Figure 4 An enlarged view of region A.
[0032] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Cylinder; 21. Receiving cavity; 22. Observation window; 23. Discharge pipe; 24. Cleaning pipe; 241. Cleaning valve; 25. Rotary paddle level switch; 3. Fan; 31. Suction pipe; 311. Suction valve; 32. Vent pipe; 321. Vent valve; 33. Horizontal pipe; 34. Connecting pipe; 341. Anti-suction net; 35. Inlet pipe; 351. Inlet valve; 36. Outlet pipe; 361. Outlet valve; 4. Feed pipe; 41. Main pipe; 411. Feed valve; 42. Branch pipe; 5. Rotating shaft; 51. Agitator blade; 52. Connecting rod; 53. Nut; 6. Linkage assembly; 61. Driven gear; 62. Drive component. Detailed Implementation
[0033] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail.
[0034] This application discloses an infeed and discharge cylinder for a sheet metal forming machine.
[0035] Combination Figure 1 and Figure 2As shown, the system includes a frame 1, with a cylinder 2 and a blower 3 fixedly connected to the frame 1. The cylinder 2 has a receiving cavity 21, and an observation window 22 is rotatably connected to the cylinder 2. The condition of the raw materials inside the cylinder 2 can be observed through the observation window 22, which can also be opened and extended into the receiving cavity 21. A feed pipe 4 is connected to the top of the cylinder 2. The feed pipe 4 includes a main pipe 41 and two branch pipes 42 fixedly connected to the main pipe 41. The main pipe 41 and the branch pipes 42 are connected, and the branch pipes 42 are L-shaped. The end of the branch pipe 42 away from the main pipe 41 is fixedly connected to the cylinder 2, and the branch pipe 42 is connected to the receiving cavity 21. A feed valve 411 is fixedly connected to the main pipe 41. Several discharge pipes 23 are fixedly connected to the bottom of the cylinder 2. All discharge pipes 23 are spaced apart on the cylinder 2, and the distance between two adjacent discharge pipes 23 is equal. Each discharge pipe 23 is connected to the receiving cavity 21, and each discharge pipe 23 is fixedly connected to a discharge valve (not shown in the attached figure). The cylinder 2 is fixedly connected to two cleaning pipes 24, which are connected to the receiving cavity 21. Each cleaning pipe 24 is fixedly connected to a cleaning valve 241.
[0036] Combination Figure 2 and Figure 3 As shown, the blower 3 is fixedly connected to an extraction pipe 31 and an exhaust pipe 32. An extraction valve 311 is fixedly connected to the extraction pipe 31, and an exhaust valve 321 is fixedly connected to the exhaust pipe 32. A horizontal pipe 33 connects the extraction pipe 31 to the cylinder 2. Three connecting pipes 34 are fixedly connected to the horizontal pipe 33, each communicating with the horizontal pipe 33. The three connecting pipes 34 are spaced apart on the horizontal pipe 33. The end of each connecting pipe 34 furthest from the horizontal pipe 33 is fixedly connected to the cylinder 2, and the connecting pipe 34 communicates with the receiving cavity 21. The ends of both the extraction pipe 31 and the exhaust pipe 32 furthest from the blower 3 are fixedly connected to the horizontal pipe 33, and both are communicating with the horizontal pipe 33. An air intake pipe 35 is fixedly connected to the exhaust pipe 31. The air intake pipe 35 communicates with the exhaust pipe 31. The connection between the air intake pipe 35 and the exhaust pipe 31 is located between the exhaust valve 311 and the blower 3. An intake valve 351 is fixedly connected to the air intake pipe 35. An exhaust pipe 36 is fixedly connected to the exhaust pipe 32. The connection between the exhaust pipe 36 and the exhaust pipe 32 is located between the exhaust valve 321 and the blower 3. An exhaust valve 361 is fixedly connected to the exhaust pipe 36. A controller (not shown in the attached diagram) is fixedly connected to the cylinder 2. The cleaning valve 241, the blower 3, the feed valve 411, the discharge valve, the exhaust valve 311, the exhaust valve 321, the intake valve 351, and the exhaust valve 361 are all electrically connected to the controller.
[0037] Combination Figure 3 and Figure 4As shown, a rotary paddle level switch 25 is fixedly connected to the inner wall of the receiving cavity 21, and the rotary paddle level switch 25 is electrically connected to the controller. An anti-suction net 341 is fixedly connected to the end of each connecting pipe 34 away from the horizontal pipe 33. The anti-suction net 341 is located inside the receiving cavity 21 and above the rotary paddle level switch 25, preventing the raw material of the foam board from entering the connecting pipe 34 through the anti-suction net 341.
[0038] Combination Figure 3 and Figure 4 As shown, a rotating shaft 5 is rotatably connected inside the cylinder 2, with one end of the rotating shaft 5 extending out of the cylinder 2. The cylinder 2 is connected to a linkage assembly 6, which includes a toothed belt (not shown in the attached diagram), a driven gear 61 fixedly connected to one end of the rotating shaft 5, a driving gear (not shown in the attached diagram) rotatably connected to the outer surface of the cylinder 2, and a driving component 62 for driving the driving gear. The driving component 62 is a motor, fixedly connected to the frame 1, and electrically connected to the controller. The toothed belt is fitted onto the driving gear and the driven gear 61, both of which mesh with the toothed belt. The radius of the driving gear is smaller than the radius of the driven gear 61.
[0039] Combination Figure 4 and Figure 5 As shown, the rotating shaft 5 is equipped with several stirring blades 51. All stirring blades 51 are evenly spaced along the length of the rotating shaft 5, and adjacent stirring blades 51 are staggered on the rotating shaft 5. The rotary paddle level switch 25 is located between the stirring blades 51 and the anti-suction net 341. Two connecting rods 52 are fixedly connected to one side of each stirring blade 51. Each connecting rod 52 passes through the rotating shaft 5, and each connecting rod 52 is threaded with two nuts 53. The rotating shaft 5 is located between the two nuts 53.
[0040] The implementation principle of the feed and discharge cylinders for a sheet metal forming machine according to an embodiment of this application is as follows:
[0041] When material needs to be fed into cylinder 2, close the discharge valve, air inlet valve 351, and vent valve 321, and open the suction valve 311, vent valve 361, and feed valve 411. The blower 3 rotates, and the gas inside cylinder 2 passes through the suction pipe 31 and is discharged from the vent pipe 36. The air pressure inside cylinder 2 decreases, causing the raw material in feed pipe 4 to be drawn into cylinder 2, thus preventing the raw material from contacting the blades of blower 3 and preventing combustion due to friction. When material needs to be discharged from cylinder 2, open the discharge valve, air inlet valve 351, and vent valve 321, and close the suction valve 311, vent valve 361, and feed valve 411. The blower 3 rotates, and external gas passes through the air inlet pipe 35 and is discharged into cylinder 2 from the vent pipe 32. The air pressure inside cylinder 2 increases, causing the raw material inside cylinder 2 to be discharged from the discharge pipe 23.
[0042] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A feed cylinder for a sheet metal forming machine, characterized in that: The device includes a cylinder (2) and a blower (3). The cylinder (2) is connected to a feed pipe (4) and a discharge pipe (23). The feed pipe (4) is connected to a feed valve (411). The discharge pipe (23) is connected to a discharge valve. The blower (3) is connected to a suction pipe (31) and a vent pipe (32). Both the suction pipe (31) and the vent pipe (32) are connected to the cylinder (2). The suction pipe (31) is connected to a suction valve (311). The vent pipe (32) is connected to a vent valve (321). The suction pipe (31) is connected to an air inlet pipe (35). The air inlet pipe (35) is connected to an air inlet valve (351). The vent pipe (32) is connected to an air outlet pipe (36). The air outlet pipe (36) is connected to an air outlet valve (361).
2. The feed cylinder for the sheet metal forming machine according to claim 1, characterized in that: The cylinder (2) is connected to a cleaning pipe (24), and the cleaning pipe (24) is connected to a cleaning valve (241).
3. The feed cylinder for the sheet metal forming machine according to claim 1, characterized in that: The feed pipe (4) includes a main pipe (41) and at least two branch pipes (42) connected to the main pipe (41). The feed valve (411) is connected to the main pipe (41). Each branch pipe (42) is connected to the cylinder (2) at one end away from the main pipe (41). All the branch pipes (42) are spaced apart from the cylinder (2) at their connection points.
4. The feed cylinder for the sheet metal forming machine according to claim 1, characterized in that: The cylinder (2) is rotatably connected to a rotating shaft (5), and the rotating shaft (5) is provided with a plurality of stirring blades (51). The plurality of stirring blades (51) are spaced apart along the length direction of the rotating shaft (5). The cylinder (2) is connected to a linkage assembly (6) for driving the rotating shaft (5) to rotate.
5. The feed cylinder for the sheet metal forming machine according to claim 4, characterized in that: The linkage assembly (6) includes a toothed belt, a driven gear (61) connected to the rotating shaft (5), a driving gear rotatably connected to the cylinder (2), and a driving member (62) for driving the driving gear to rotate. The driving member (62) is connected to the cylinder (2). The toothed belt is sleeved on the driven gear (61) and the driving gear. Both the driven gear (61) and the driving gear mesh with the toothed belt. The radius of the driving gear is smaller than that of the driven gear (61).
6. The feed cylinder for the sheet metal forming machine according to claim 4, characterized in that: The two adjacent stirring blades (51) are staggered on the rotating shaft (5).
7. The feed cylinder for the sheet metal forming machine according to claim 4, characterized in that: Each of the stirring blades (51) is connected to a connecting rod (52), which passes through the rotating shaft (5) and is threaded with two nuts (53), with the rotating shaft (5) located between the two nuts (53).
8. The feed cylinder for the sheet metal forming machine according to claim 1, characterized in that: The cylinder (2) is connected to a horizontal pipe (33), and the horizontal pipe (33) is connected to the cylinder (2) through several connecting pipes (34). The ends of the exhaust pipe (31) and the exhaust pipe (32) away from the fan (3) are both connected to the horizontal pipe (33). The end of the connecting pipe (34) away from the horizontal pipe (33) is connected to an anti-suction net (341), and the anti-suction net (341) is located inside the cylinder (2).
9. The feed cylinder for the sheet metal forming machine according to claim 1, characterized in that: The cylinder (2) is connected to a rotary level switch (25), and the cylinder (2) is connected to a controller. The rotary level switch (25), the feed valve (411), the discharge valve, the air extraction valve (311), the vent valve (321), the air inlet valve (351), and the air outlet valve (361) are all electrically connected to the controller.
10. The feed cylinder for the sheet metal forming machine according to claim 1, characterized in that: The cylinder (2) is rotatably connected to an observation window (22).