Film deviation mechanism for gel coat flatbed processing

Abstract

The utility model belongs to the technical field of gel coat flat plate processing, especially relate to a film deviation rectifying mechanism for gel coat flat plate processing, the upper part of support frame is provided with a plurality of conveying assemblies, the conveying assembly includes the carrier plate, is equipped with the conveying roller between two carrier plates and is provided with the positioning assembly with deviation rectifying limiting function between two adjacent conveying assemblies, the multifunctional composite mechanism is provided on the conveying assembly in the middle position, the multifunctional composite mechanism includes the leveling and laying mechanism for preventing vertical jumping and the end edge limiting mechanism with limiting function to the workpiece end face. The utility model has the advantages of reasonable design, simple structure, convenient processing, and can limit the workpiece vertically on one hand, prevent it from jumping, on the other hand, can carry out a certain degree of deviation rectifying treatment to the workpiece corner, guarantee the laying work progress, ensure the tightness of cooperation between workpieces, guarantee the forming quality of workpiece, satisfy the using requirement.

Description

Technical Field

[0001] This utility model belongs to the field of gelcoat plate processing technology, and in particular relates to a film correction mechanism for gelcoat plate processing. Background Technology

[0002] Gelcoat sheets are composite material sheets made of glass fiber reinforced plastic (usually glass fiber cloth or glass fiber mesh) and resin. After production and preparation, a thin film needs to be laid on the gelcoat sheet to protect it and reduce the possibility of damage.

[0003] Currently, after the gelcoat plate is processed, a film needs to be laid on the workpiece to ensure the forming quality of the workpiece. In the existing technology, the film laying process has the following drawbacks: On the one hand, during the long-distance transportation and laying process of the film and gelcoat plate, the edges of the film are prone to curling and are prone to misalignment with the gelcoat plate, affecting the laying effect. On the other hand, the film may jump in the longitudinal direction during transportation, which will affect the laying and bonding effect between the workpieces to a certain extent and fail to meet the usage requirements. Utility Model Content

[0004] This utility model addresses the technical problems existing in the aforementioned film laying process by proposing a film correction mechanism for gel coat flat panel processing. This mechanism is reasonably designed, simple in structure, and easy to process. On the one hand, it can limit the vertical movement of the workpiece to prevent it from jumping. On the other hand, it can correct the deviation at the edges and corners of the workpiece to a certain extent, ensuring the laying process. At the same time, it ensures the tightness of the fit between the workpieces and guarantees the forming quality of the workpiece, effectively meeting the usage requirements.

[0005] To achieve the above objectives, the present invention adopts a film correction mechanism for gel coat flatbed processing, comprising a support frame, with multiple conveying components arranged above the support frame, each conveying component including a carrier plate, a conveying roller spanning between two carrier plates, a positioning component with correction and limiting functions arranged between adjacent conveying components, and a multi-functional composite mechanism arranged on the conveying component located in the middle position, the multi-functional composite mechanism including a leveling and laying mechanism for preventing vertical jumping and an end-edge limiting mechanism for limiting the end face of the workpiece.

[0006] Preferably, the positioning component includes a support rod longitudinally arranged within a support frame, a T-shaped frame body between two support rods, a connecting plate below the support rod, a connecting bolt inside the connecting plate and connected to the frame body, a keyed hole inside the frame body, a limit wheel on one side of the upper part of the frame body, an L-shaped frame above the frame body, a drive cylinder on the L-shaped frame and extending into the keyed hole, a lifting rod inside the keyed hole, a mating wheel on one side of the lifting rod, a limit block on the outer side of the lifting rod, and a limit groove in the keyed hole corresponding to the limit block.

[0007] Preferably, the leveling and laying mechanism includes an L-shaped mounting frame, an adjusting rod above the mounting frame, a leveling roller on the adjusting rod, a limiting rod above the mounting frame and extending through one end of the adjusting rod, a mounting rod inside one side of the adjusting rod, and a compression spring sleeved on the mounting rod located below the mounting frame.

[0008] Preferably, the end-edge limiting mechanism includes a mounting block connected to the adjusting rod and designed in a trapezoidal shape. A limiting cover with a concave shape is provided on the upper side of one side of the mounting block. An adjusting plate is provided inside the limiting cover. An abutting wheel is provided at the end of the adjusting plate. An abutting plate is provided above the limiting cover. A abutting bolt is provided on the abutting plate.

[0009] Preferably, a material-carrying roller is provided on one side of the support frame.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] This utility model provides a film correction mechanism for gel coat flatbed processing. The multi-functional composite mechanism combines vertical anti-jumping to ensure workpiece flatness and end-face limiting to ensure proper fit. This design can process the workpiece during transport, ensuring the stability of its fit. Simultaneously, the positioning components can operate intermittently, limiting and adjusting the edges and corners of the workpiece during transport, thus correcting deviations to a certain extent. This effectively improves the fit between workpieces, ensuring the forming quality of the workpiece and meeting usage requirements. This device is reasonably designed, simple in structure, and easy to process. On the one hand, it can limit the vertical movement of the workpiece to prevent jumping; on the other hand, it can correct deviations at the edges and corners of the workpiece to a certain extent, ensuring the laying process. Simultaneously, it ensures the tightness of the fit between workpieces, guaranteeing the forming quality of the workpiece and effectively meeting usage requirements. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of a film correction mechanism used in gelcoat plate processing;

[0014] Figure 2 A front view of the film correction mechanism used in gelcoat plate processing;

[0015] Figure 3 This is a structural diagram of the positioning component;

[0016] Figure 4 This is a partial structural diagram of a multifunctional composite mechanism;

[0017] In the above figures, 1. Support frame; 2. Conveying assembly; 21. Carrier plate; 22. Conveying roller; 3. Positioning assembly; 31. Support rod; 32. Frame body; 321. Key hole; 322. Limiting groove; 33. Connecting plate; 331. Connecting bolt; 34. Limiting wheel; 35. L-shaped frame; 36. Drive cylinder; 37. Lifting rod; 38. Matching wheel; 39. Limiting block; 4. Leveling and laying mechanism; 41. Mounting frame; 42. Adjusting rod; 43. Leveling roller; 44. Limiting rod; 45. Mounting rod; 46. Compression spring; 5. End edge limiting mechanism; 51. Mounting block; 52. Limiting cover; 53. Adjusting plate; 54. Abutment wheel; 55. Abutting plate; 56. Abutting bolt; 6. Carrier roller. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Examples, such as Figures 1-4As shown, a film correction mechanism for gel coat flatbed processing includes a support frame 1. Multiple conveying components 2 are arranged above the support frame 1. Each conveying component 2 includes a carrier plate 21, and a conveying roller 22 is arranged across two carrier plates 21. The conveying components 2 are used to receive workpieces to ensure smooth conveying. A positioning component 3 with correction and limiting functions is arranged between adjacent conveying components 2. This component can operate intermittently and limit the corners of the workpieces during conveying, thus playing a correction role to a certain extent. This effectively improves the fit between workpieces, ensures the forming quality of the workpieces, and meets usage requirements. A multi-functional composite mechanism is arranged on the conveying component 2 located in the middle. This multi-functional composite mechanism includes a leveling and laying mechanism 4 to prevent vertical jumping and an end-edge limiting mechanism 5 to limit the end face of the workpiece. This multi-functional composite mechanism combines the functions of preventing vertical jumping to ensure workpiece flatness and end-face limiting to ensure fit. This design can process the workpieces during conveying, ensuring the stability of the fit during conveying.

[0021] In the aforementioned process, the multi-functional composite mechanism integrates vertical anti-jumping to ensure workpiece flatness and end-face limiting to ensure proper fit. This design can process the workpiece during transport, ensuring the stability of its fit. Simultaneously, the positioning component 3 can operate intermittently, limiting and adjusting the edges and corners of the workpiece during transport, thus correcting deviations to a certain extent. This effectively improves the fit between workpieces, ensuring the forming quality of the workpiece and meeting usage requirements. The device is rationally designed, simple in structure, and easy to process. On the one hand, it can limit the vertical movement of the workpiece to prevent jumping; on the other hand, it can correct deviations at the edges and corners of the workpiece to a certain extent, ensuring the laying process. Simultaneously, it ensures the tightness of the fit between workpieces, guaranteeing the forming quality of the workpiece and effectively meeting usage requirements.

[0022] To intermittently limit and adjust the workpiece during the conveying process to correct deviations and ensure smooth conveying, the positioning component 3 includes a support rod 31 longitudinally positioned within the support frame 1. A T-shaped frame 32 is positioned between the two support rods 31. A connecting plate 33 is positioned below the support rods 31, and connecting bolts 331 are installed in the connecting plate 33 and connected to the frame 32. A keyway hole 321 is provided within the frame 32. A limit wheel 34 is provided on one side of the upper part of the frame 32. An L-shaped frame 35 is positioned above the frame 32, and a drive cylinder 36 is mounted on the L-shaped frame 35, extending through the keyway hole 321. A lifting rod 37 is positioned within the keyway hole 321, and a mating wheel 38 is provided on one side of the lifting rod 37. A limit block 39 is provided on the outer side of the lifting rod 37. A limit groove 322 is provided within the keyway hole 321 corresponding to the limit block 39. Specifically, for the... The positioning wheel 34 is positioned constantly on the upper surface of the workpiece. When positioning is required, the drive cylinder 36 is operated, and its retraction causes the lifting rod 37 to rise vertically relative to the frame 32, moving the mating wheel 38 to the lower end of the workpiece. This brings the positioning wheel 34 and the mating wheel 38 close together and positioned on either side of the workpiece, thus limiting the corners of the workpiece during transport and ensuring a tight fit between the workpieces. Simultaneously, the positioning component 3 operates by intermittently opening and closing the drive cylinder 36, controlling the gap between the mating wheel 38 and the positioning wheel 34. This intermittent operation of the positioning component 3 continuously limits the workpiece during transport, ensuring smooth transport and significantly improving the workpiece forming effect.

[0023] To reduce the possibility of workpiece jumping during transport, the leveling and laying mechanism 4 includes an L-shaped mounting frame 41. An adjusting rod 42 is installed above the mounting frame 41, and a leveling roller 43 is installed on the adjusting rod 42. A limiting rod 44 is installed above the mounting frame 41 and extends through one end of the adjusting rod 42. An installation rod 45 is installed inside one side of the adjusting rod 42, and a compression spring 46 is sleeved on the installation rod 45 located below the mounting frame 41. Specifically, one end of the installation rod 45 is fixedly connected to the adjusting rod 42. The adjusting rod 42 and the installation rod 45 can be adjusted vertically, and their movement direction is restricted by the limiting rod 44. Especially for gel coat flat sheets of different thicknesses, the leveling roller 43 can be raised a certain distance due to the workpiece. Of course, due to the compression spring 46, the leveling roller 43 will always be pressed against the workpiece, thereby reducing the possibility of jumping, ensuring the laying effect, and improving the work process.

[0024] To adaptably limit the corners of the workpiece, the end-edge limiting mechanism 5 includes a trapezoidal mounting block 51 connected to the adjusting rod 42. A concave limiting cover 52 is positioned above one side of the mounting block 51. An adjusting plate 53 is located inside the limiting cover 52, with an abutment wheel 54 at its end. A clamping plate 55 is positioned above the limiting cover 52, and clamping bolts 56 are mounted on the clamping plate 55. Specifically, the end-edge limiting mechanism 5 can be vertically adjusted together with the leveling and laying mechanism 4 to ensure the limiting... To ensure the smooth operation of the positioning function, during use, the position of the adjusting plate 53 in the limiting cover 52 is adjusted according to the position of the workpiece end edge, so that the abutting wheel 54 abuts against the edge of the workpiece. Then, the clamping plate 55 is pressed on the adjusting plate 53, and the clamping bolt 56 is tightened so that its lower end is connected to the limiting cover 52, and the clamping plate 55 is stably pressed on the adjusting plate 53, thereby completing the positioning of the adjusting plate 53, ensuring the stability of its position, preventing its displacement, and providing convenient conditions for subsequent positioning of the workpiece end edge.

[0025] To ensure the smooth progress of material feeding, a material carrier roller 6 is provided on one side of the support frame 1. There can be two sets of material carrier rollers 6 (only one set is shown in this embodiment). The two sets of material carrier rollers 6 are arranged vertically, one set for gelcoat flat material and the other set for film material, with the film material placed on top. During operation, the gelcoat flat material is placed below and conveyed first, while the film material is placed above the gelcoat flat material for conveying, so that both are conveyed smoothly and the production and processing work can proceed smoothly.

[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A film correction mechanism for gel coat flat panel processing, comprising a support frame, wherein a plurality of conveying components are disposed above the support frame, characterized in that, The conveying assembly includes a carrier plate, a conveying roller is provided across two carrier plates, a positioning assembly with correction and limiting function is provided between two adjacent conveying assemblies, and a multi-functional composite mechanism is provided on the conveying assembly located in the middle position. The multi-functional composite mechanism includes a leveling and laying mechanism for preventing vertical jumping and an end edge limiting mechanism for limiting the end face of the workpiece.

2. The film correction mechanism for gel coat flat panel processing according to claim 1, characterized in that, The positioning component includes a support rod longitudinally installed within a support frame. A T-shaped frame is positioned between two support rods. A connecting plate is located below each support rod, and a connecting bolt is installed in the connecting plate and connected to the frame. A keyed hole is provided inside the frame. A limit wheel is provided on one side of the upper part of the frame. An L-shaped frame is provided above the frame, and a drive cylinder is installed on the L-shaped frame, extending through the keyed hole. A lifting rod is provided within the keyed hole, and a mating wheel is provided on one side of the lifting rod. A limit block is provided on the outer side of the lifting rod, and a limit groove is provided in the keyed hole corresponding to the limit block.

3. A film correction mechanism for gel coat flatbed processing according to claim 2, characterized in that, The leveling and laying mechanism includes an L-shaped mounting frame, an adjusting rod on the top of the mounting frame, a leveling roller on the adjusting rod, a limiting rod on the top of the mounting frame and extending through one end of the adjusting rod, an installation rod on one side of the adjusting rod, and a compression spring sleeved on the installation rod located below the mounting frame.

4. A film correction mechanism for gel coat flat panel processing according to claim 3, characterized in that, The end-edge limiting mechanism includes a mounting block connected to the adjusting rod and designed in a trapezoidal shape. A limiting cover with a concave shape is provided on the upper side of one side of the mounting block. An adjusting plate is provided inside the limiting cover. An abutting wheel is provided at the end of the adjusting plate. A clamping plate is provided above the limiting cover. A clamping bolt is provided on the clamping plate.

5. A film correction mechanism for gel coat flatbed processing according to claim 4, characterized in that, A material-carrying roller is provided on one side of the support frame.

Images