Full-liquid double-disc type floating disc oil collecting device with oil layer monitoring
By introducing an oil-water interface analyzer and a transmission mechanism into the floating roof oil recovery device, the position of the oil recovery port can be dynamically adjusted, solving the problem of low efficiency caused by a fixed oil recovery port, and realizing rapid acquisition of oil layer information and improved oil recovery efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG KERENS PETROLEUM EQUIP CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-06-02
AI Technical Summary
The fixed position of the oil collection port in existing floating roof oil collection devices results in a small oil collection range and low efficiency.
A fully liquid-contact dual-disc floating oil recovery device with oil layer monitoring was designed. An oil-water interface analyzer is used to monitor oil layer information, and the transmission mechanism and telescopic cylinder drive the transmission disc and scraper to reciprocate, dynamically adjusting the position of the oil recovery port, and combining with the oil pump to extract floating oil.
It enables rapid acquisition and simple judgment of oil layer information, improves oil recovery efficiency, prevents dirt from adhering to the inner wall of the tank, and enhances the flexibility and efficiency of the oil recovery device.
Smart Images

Figure CN224312407U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of floating roof oil recovery devices, and in particular to a fully liquid-contact dual-disc floating roof oil recovery device with oil layer monitoring. Background Technology
[0002] Oxygen-barrier floating roof oil collection devices are widely used in wastewater tanks, settling tanks, and oil removal tanks in oil fields and petrochemical industries. The floating roof moves up and down with the change of liquid level in the tank, and at the same time, it can isolate the liquid in the tank from the air. The oil collection device is installed at the bottom of the floating roof and moves with the floating roof. The observation results determine whether it is necessary to absorb the floating oil. The oil collection port position of the existing floating roof oil collection device is fixed and cannot be adjusted by itself, so the oil collection range is relatively small, resulting in low oil collection efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a floating disc oil recovery device with full liquid contact and dual discs and oil layer monitoring in order to solve the above problems.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A fully liquid-contact, dual-disc floating-plate oil recovery device with oil layer monitoring includes a tank body. A floating plate is installed inside the tank body. Multiple floats are evenly distributed at the bottom of the floating plate. A sealing strip is provided around the outer edge of the floating plate. A first rotating shaft is rotatably connected to the floating plate. A transmission disc is installed at the bottom of the first rotating shaft. Multiple strip-shaped holes are evenly distributed on the transmission disc. A second liquid delivery rod is installed within each strip-shaped hole. A liquid delivery cylinder is installed on the transmission disc. One end of the second liquid delivery rod has an oil recovery port, and the other end of the second liquid delivery rod is connected to the liquid delivery cylinder. An oil pump is installed outside the tank body. The input end of the oil pump is connected to the first liquid delivery rod. One end of the first liquid delivery rod is connected to a liquid delivery pipe, and one end of the liquid delivery pipe is connected to the liquid delivery cylinder. The liquid delivery pipe and the liquid delivery cylinder are rotatably connected via bearings. A transmission mechanism for controlling the rotation of the transmission disc is provided on the floating plate. An oil layer monitoring mechanism is installed inside the tank body.
[0006] Preferably, the transmission mechanism includes a gear disposed on the top of the first rotating shaft, a telescopic cylinder disposed on the floating plate, and a toothed plate disposed on the output end of the telescopic cylinder, the toothed plate and the gear being meshed together.
[0007] Preferably, a plurality of transmission rods are evenly distributed on the top of the first rotating shaft, and the ends of the transmission rods are provided with scrapers that abut against the inner wall of the tank.
[0008] Preferably, a positioning seat is provided on the upper surface of the floating disk, and the first rotating shaft passes through the positioning seat, and the first rotating shaft and the positioning seat are rotatably connected.
[0009] Preferably, the oil layer monitoring mechanism includes an oil-water interface analyzer disposed at the bottom of the floating roof, and a controller is disposed on the outside of the tank body. The controller and the oil-water interface analyzer are electrically connected via data wires.
[0010] Preferably, a first limiting seat is provided on the top of the tank, a first guide roller is rotatably connected to the first limiting seat, a positioning plate is provided on the side of the tank, two second limiting seats are symmetrically arranged on the side of the positioning plate, a second guide roller is rotatably connected to the second limiting seat, and a telescopic component for retracting and extending the data cable is provided on the inner side of the two second guide rollers.
[0011] Preferably, the telescopic assembly includes a limiting cylinder disposed on the positioning plate, a limiting rod slidably connected inside the limiting cylinder, a spring disposed between the bottom of the limiting cylinder and the limiting rod, a support block disposed on the top of the limiting rod, a third limiting seat disposed on the support block, and an adjusting roller rotatably connected to the third limiting seat.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0013] 1. Compared with the prior art, this application adds an oil-water interface analyzer to the floating roof. The oil-water interface analyzer transmits the monitored information to the controller through data wires. Then, the staff determines whether to start the oil pump to extract the floating oil based on the information. Compared with the existing floating roof oil recovery device, the acquisition of oil layer information is simpler and faster, making the monitoring and extraction of oil layer simpler and improving work efficiency.
[0014] 2. This application includes a telescopic cylinder. The telescopic cylinder drives the first rotating shaft to reciprocate through the cooperation of the toothed plate and gears. The first rotating shaft simultaneously drives the transmission disc and scraper to reciprocate. The scraper can clean the inner wall of the tank to prevent dirt from adhering to the inner wall. The transmission disc drives the oil collection port to rotate, which increases the range of motion of the oil collection port and improves the oil collection efficiency. Attached Figure Description
[0015] Figure 1 A schematic diagram of the operation of the floating roof oil recovery device according to an embodiment of the present invention is shown;
[0016] Figure 2 A schematic cross-sectional view of the tank body according to an embodiment of the present invention is shown;
[0017] Figure 3 A bottom view of the floating roof structure according to an embodiment of the present invention is shown;
[0018] Figure 4A top view of the floating roof structure according to an embodiment of the present invention is shown;
[0019] Figure 5 A schematic diagram of the telescopic component structure provided according to an embodiment of the present utility model is shown;
[0020] Figure 6 A schematic diagram of the transmission mechanism structure provided according to an embodiment of the present invention is shown.
[0021] Legend:
[0022] 1. Tank body; 2. Oil pump; 3. First infusion rod; 4. Infusion pipe; 5. Controller; 6. Data cable; 7. Oil-water interface analyzer; 8. First guide roller; 9. Positioning plate; 10. Second guide roller; 11. Limiting cylinder; 12. Limiting rod; 13. Adjusting roller; 14. Spring; 15. Support block; 16. First limiting seat; 17. Second limiting seat; 18. Third limiting seat; 19. Float; 20. Sealing strip; 21. Float; 22. Transmission disc; 23. Strip hole; 24. Infusion cylinder; 25. Second infusion rod; 26. First rotating shaft; 27. Telescopic cylinder; 28. Toothed plate; 29. Gear; 30. Transmission rod; 31. Scraper; 32. Oil receiving port; 33. Positioning seat. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-6 This utility model provides a technical solution:
[0025] A fully liquid-contact, dual-disc floating roof oil recovery device with oil layer monitoring includes a tank body 1. A floating roof 19 is installed inside the tank body 1. Multiple floats 21 are evenly distributed at the bottom of the floating roof 19. A sealing strip 20 is provided around the outer edge of the floating roof 19. A first rotating shaft 26 is rotatably connected to the floating roof 19. A transmission disc 22 is installed at the bottom of the first rotating shaft 26. Multiple strip-shaped holes 23 are evenly distributed on the transmission disc 22. A second infusion rod 25 is installed within each strip-shaped hole 23. An infusion cylinder 24 is installed on the transmission disc 22. One end of the second infusion rod 25 is provided with an oil inlet 32, and the other end of the second infusion rod 25 is connected to the infusion cylinder 24. An oil pump 2 is provided on the outside of the tank body 1. The input end of the oil pump 2 is connected to the first infusion rod 3. One end of the first infusion rod 3 is connected to the infusion pipe 4. One end of the infusion pipe 4 is connected to the infusion cylinder 24. The infusion pipe 4 and the infusion cylinder 24 are rotatably connected by a bearing. A transmission mechanism for controlling the rotation of the transmission disk 22 is provided on the float 19. An oil layer monitoring mechanism is provided inside the tank body 1.
[0026] Specifically, such as Figure 4 and Figure 6 As shown, the transmission mechanism includes a gear 29 mounted on the top of the first rotating shaft 26, a telescopic cylinder 27 mounted on the float 19, a toothed plate 28 mounted on the output end of the telescopic cylinder 27, the toothed plate 28 and the gear 29 meshing together, a plurality of transmission rods 30 evenly distributed on the top of the first rotating shaft 26, a scraper 31 abutting against the inner wall of the tank 1 mounted at the end of the transmission rod 30, a positioning seat 33 mounted on the upper surface of the float 19, the first rotating shaft 26 passing through the positioning seat 33, and the first rotating shaft 26 and the positioning seat 33 being rotatably connected.
[0027] Specifically, such as Figure 2 , Figure 4 and Figure 5 As shown, the oil layer monitoring mechanism includes an oil-water interface analyzer 7 installed at the bottom of the floating roof 19, a controller 5 installed on the outside of the tank body 1, and the controller 5 and the oil-water interface analyzer 7 electrically connected via a data cable 6. A first limiting seat 16 is installed on the top of the tank body 1, and a first guide roller 8 is rotatably connected to the first limiting seat 16. A positioning plate 9 is installed on the side of the tank body 1, and two second limiting seats 17 are symmetrically arranged on the side of the positioning plate 9. A second guide roller 10 is rotatably connected to the second limiting seat 17, and a telescopic component is installed on the inner side of the two second guide rollers 10 to retract the data cable 6.
[0028] Specifically, such as Figure 5 As shown, the telescopic assembly includes a limiting cylinder 11 disposed on the positioning plate 9, a limiting rod 12 slidably connected inside the limiting cylinder 11, a spring 14 disposed between the bottom of the limiting cylinder 11 and the limiting rod 12, a support block 15 disposed on the top of the limiting rod 12, a third limiting seat 18 disposed on the support block 15, and an adjusting roller 13 rotatably connected to the third limiting seat 18.
[0029] In summary, the fully liquid-contact dual-disc floating oil recovery device with oil layer monitoring provided in this embodiment, when the oil-water interface analyzer 7 transmits information to the controller 5, if the oil layer is thick, the oil pump 2 is started, and the oil recovery port 32 absorbs the oil layer located at the top of the liquid surface. The floating oil first enters the second delivery rod 25, then enters the delivery pipe 4, and then enters the first delivery rod 3 from the delivery pipe 4, and then is discharged from the oil pump 2. At the same time, the telescopic cylinder 27 drives the toothed plate 28 to reciprocate, and the toothed plate 28 drives the first rotating shaft 26 to reciprocate through the gear 29. Then, the scraper 31 cleans the inner wall of the tank 1, and impurities are deposited on the inner wall of the tank 1.
[0030] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fully liquid-contact dual-disc floating roof oil recovery device with oil layer monitoring, comprising a tank (1), characterized in that, The tank body (1) is equipped with a floating plate (19) inside. Multiple floats (21) are evenly distributed at the bottom of the floating plate (19). A sealing strip (20) is provided around the outer side of the floating plate (19). A first rotating shaft (26) is rotatably connected to the floating plate (19). A transmission disc (22) is provided at the bottom of the first rotating shaft (26). Multiple strip holes (23) are evenly opened on the transmission disc (22). A second infusion rod (25) is provided in the strip hole (23). An infusion cylinder (24) is provided on the transmission disc (22). A receiving device is provided at one end of the second infusion rod (25). The oil port (32) is connected to the other end of the second infusion rod (25) and the infusion cylinder (24). An oil pump (2) is provided on the outside of the tank body (1). The input end of the oil pump (2) is connected to the first infusion rod (3). One end of the first infusion rod (3) is connected to the infusion pipe (4). One end of the infusion pipe (4) is connected to the infusion cylinder (24). The infusion pipe (4) and the infusion cylinder (24) are rotatably connected by bearings. A transmission mechanism for controlling the rotation of the transmission disk (22) is provided on the float (19). An oil layer monitoring mechanism is provided inside the tank body (1).
2. The floating disc oil recovery device with full liquid contact and dual discs and oil layer monitoring as described in claim 1, characterized in that, The transmission mechanism includes a gear (29) disposed on the top of the first rotating shaft (26), a telescopic cylinder (27) disposed on the floating plate (19), and a toothed plate (28) disposed at the output end of the telescopic cylinder (27), the toothed plate (28) and the gear (29) being meshed together.
3. The floating disc oil recovery device with full liquid contact and dual discs and oil layer monitoring according to claim 2, characterized in that, The top of the first rotating shaft (26) is evenly distributed with a plurality of transmission rods (30), and the ends of the transmission rods (30) are provided with scrapers (31) that abut against the inner wall of the tank (1).
4. The floating disc oil recovery device with full liquid contact and dual discs and oil layer monitoring according to claim 3, characterized in that, The upper surface of the floating plate (19) is provided with a positioning seat (33), and the first rotating shaft (26) passes through the positioning seat (33), and the first rotating shaft (26) and the positioning seat (33) are rotatably connected.
5. The floating disc oil recovery device with full liquid contact and dual discs and oil layer monitoring according to claim 4, characterized in that, The oil layer monitoring mechanism includes an oil-water interface analyzer (7) installed at the bottom of the floating roof (19), and a controller (5) is installed on the outside of the tank body (1). The controller (5) and the oil-water interface analyzer (7) are electrically connected through a data cable (6).
6. The fully liquid-contact dual-disc floating disc oil recovery device with oil layer monitoring according to claim 5, characterized in that, The top of the tank (1) is provided with a first limiting seat (16), and a first guide roller (8) is rotatably connected to the first limiting seat (16). A positioning plate (9) is provided on the side of the tank (1). Two second limiting seats (17) are symmetrically arranged on the side of the positioning plate (9). A second guide roller (10) is rotatably connected to the second limiting seat (17). A telescopic component that plays a role in retracting and extending the data cable (6) is provided on the inner side of the two second guide rollers (10).
7. The floating disc oil recovery device with full liquid contact dual-disc type and oil layer monitoring according to claim 6, characterized in that, The telescopic assembly includes a limiting cylinder (11) disposed on the positioning plate (9), a limiting rod (12) slidably connected inside the limiting cylinder (11), a spring (14) disposed between the bottom of the limiting cylinder (11) and the limiting rod (12), a support block (15) disposed on the top of the limiting rod (12), a third limiting seat (18) disposed on the support block (15), and an adjusting roller (13) rotatably connected to the third limiting seat (18).