A light strip matrix seeding wall
The design of the LED strip matrix sorting wall solves the problems of high cost, unclear indication effect and inaccurate equipment positioning of traditional label sorting walls, and achieves efficient and accurate sorting and stable equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU FARADAY TECHNOLOGY CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-06-02
AI Technical Summary
Traditional label-based sorting walls are costly, have poor indication effects, and are easily obscured in complex storage environments, leading to high sorting error rates, inaccurate equipment positioning, and the lack of precise positioning in existing equipment, resulting in difficulties in sorting and cumbersome equipment maintenance.
The LED strip matrix wall includes a support base, profiles, digital signage, horizontal and vertical LED strips, wiring components, and detectors. The slot design enables quick maintenance of the LED strips, the digital signage is detachable, the detectors are precisely positioned, and the wiring boxes are used to organize and store cables in a categorized manner, avoiding messy wiring.
It significantly improves sorting accuracy, reduces error rates, reduces equipment maintenance time and costs, ensures electrical system stability, and improves equipment positioning accuracy and sorting efficiency.
Smart Images
Figure CN224312486U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated equipment technology for logistics and warehousing, and in particular to a light strip matrix seeding wall. Background Technology
[0002] In the field of logistics warehousing and sorting, traditional manual sorting relies on human memory and judgment, which is inefficient and has a high error rate, making it difficult to cope with the massive order demands of the e-commerce era. To improve efficiency, label-based sorting walls have emerged, but they have obvious limitations. Labels are expensive, and each compartment requires an independent label, making them uneconomical for large-scale applications. The label indicators have limited brightness and are easily obscured in complex warehousing environments, making it difficult for workers to identify them, resulting in a still high sorting error rate. At the same time, when multiple sorting walls are combined, traditional equipment lacks precise wall positioning guidance, requiring workers to frequently turn their heads to judge the target wall, which seriously affects the sorting rhythm. In addition, problems such as inaccurate positioning of lean carts, messy cable layout, and cumbersome equipment maintenance further restrict the continuity and stability of the sorting process.
[0003] Existing label-based seeding walls, although equipped with lights to indicate which cell is lit, are not very effective because the labels are placed between two cells and are small in size. Workers need to carefully check which cell is lit. In addition, workers inevitably experience mental fatigue during the large volume of sorting and may mistakenly believe that the label points to the other cell, thus sorting the wrong items. Furthermore, the cost of the labels is relatively high because each label needs to be fitted with a chip.
[0004] Therefore, there is an urgent need to provide a light strip matrix seeding wall to solve the above problems. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a light strip matrix seeding wall.
[0006] To solve the above technical problems, the present invention adopts a technical solution as follows: a light strip matrix seeding wall is provided, including multiple support bases, each of the multiple support bases having a first profile fixedly connected to its upper end, and multiple second profiles and multiple third profiles being provided between each two corresponding surfaces of the multiple first profiles;
[0007] A distribution box is fixedly connected to the outside of one of the second profiles, and multiple digital signs and multiple horizontal light strips are fixedly connected to the front ends of multiple third profiles. Multiple vertical light strips are fixedly connected between the front ends of multiple third profiles.
[0008] The first profile and the third profile are equipped with wiring assemblies, a detector is installed on the upper end of one of the second profiles, and a fixing buckle is fixedly connected to the inner side of one of the second profiles.
[0009] The present invention is further configured such that: each of the plurality of third profiles is provided with a slot, each of the plurality of transverse light strips is installed inside the corresponding fine aluminum groove, and the fine aluminum groove is fixed inside the slot with a buckle.
[0010] With the above technical solution, when the horizontal light strip needs to be inspected or replaced, it can be quickly removed by disassembling the locking block and the slot without removing screws or other fasteners, reducing maintenance time and minimizing downtime. At the same time, the structural design of the slot and the locking block can form a tight engagement, which can effectively resist slight vibrations and collisions that may occur during sorting operations, prevent the horizontal light strip from loosening and falling off, and ensure stability during long-term use.
[0011] The present invention is further configured such that: the digital sign is detachably mounted on the third profile, each digital sign corresponds to a grid position, and the digital sign is printed with a unique grid number.
[0012] Through the above technical solution, the digital signage adopts a detachable structure. When the digital signage is worn, the numbers are blurred, or the grid function is adjusted, the corresponding digital signage can be quickly and individually replaced without disassembling or damaging the main structure of the third profile, which greatly shortens maintenance time and reduces the impact of downtime on the sorting process.
[0013] The present invention is further configured such that: the longitudinal light strip is connected to the third profile through an isolation column, and the longitudinal light strip is raised through the isolation column.
[0014] By using the above technical solution, after raising the longitudinal light strip, the longitudinal light strip and the first metal profile are physically isolated, avoiding direct contact between the longitudinal light strip circuit and the first profile, which would cause a short circuit, effectively reducing the risk of leakage, and preventing electrical faults caused by static electricity or conductivity in the first metal profile.
[0015] The present invention is further configured such that: the detector is fixedly connected to the lower part of the first profile by an L-shaped bracket, and the detection end of the detector is positioned facing the identification chip of the wire rod car.
[0016] Through the above technical solution, the L-shaped bracket can accurately position the height and angle of the detector, so that the detection end and the identification chip of the wire rod car maintain the best detection distance and facing direction, avoiding signal attenuation, missed reading or misidentification caused by angle deviation or excessive distance.
[0017] The present invention is further configured such that: the wiring assembly includes wiring boxes fixedly connected to the first profile and the third profile, each wiring box having an installation groove inside, each wiring box having multiple disassembly plates threadedly connected to it, each disassembly plate having two connecting rods fixedly connected to one end near the installation groove, and an anti-detachment plate fixedly connected between each pair of connecting rods near the installation groove.
[0018] Using the above technical solution, firstly, two cable trays are fixedly connected to the preset positions of the first and third profiles respectively using fasteners, ensuring that the opening direction of the mounting slot of the cable tray is consistent with the cable routing. Then, multiple disassembly plates are removed from the cable trays to expose the internal mounting slots. At this time, the connecting rod and anti-detachment plate connected to the disassembly plate are removed together with the disassembly plate to provide operating space for the cable to be placed into the mounting slot. Then, the disassembly plate, together with the connecting rod and anti-detachment plate, is aligned with the threaded hole of the cable tray and then fixed with bolts. The anti-detachment plate gradually extends into the mounting slot under the push of the connecting rod until the anti-detachment plate contacts the surface of the cable in the slot and forms a slight pressure. Finally, the disassembly plate completely fits the outer wall of the cable tray to complete the fixation.
[0019] The present invention is further configured such that: the connection surfaces of the wiring box with the first profile and the third profile are provided with anti-slip ridges, and the wiring box is fixedly connected to the first profile and the third profile by countersunk bolts.
[0020] Through the above technical solution, the anti-slip texture can increase the friction between the cable box and the first and third profiles, and together with the axial locking force of the countersunk bolt, the head of the countersunk bolt can be completely sunk into the mounting hole of the cable box, so that the bolt head is flush with the surface of the cable box, avoiding the loose connection of the connection surface caused by the bolt protruding.
[0021] The beneficial effects of this utility model are as follows:
[0022] 1. This utility model uses digital signs, horizontal light strips and vertical light strips. Each time the code is scanned, the entire grid is lit up. Compared with the label-style sorting wall, the indication effect is very obvious. Workers can accurately place the goods into the corresponding grid. It also reduces the error rate in sorting a large number of items. In addition, each grid is only covered with light strips, so the cost is lower than that of labeling.
[0023] 2. This utility model, by setting up a cable routing component, classifies and stores horizontal and vertical cables through the mounting slots of the cable box, avoiding cable clutter and tangling, reducing signal interference between different lines, and ensuring stable operation of the electrical system. Attached Figure Description
[0024] Figure 1 This is a first-view structural diagram of the present invention;
[0025] Figure 2 This is a second-view structural diagram of the present invention;
[0026] Figure 3 This is a cross-sectional view of the present invention;
[0027] Figure 4 for Figure 3 A magnified view of a portion of point A in the middle.
[0028] In the diagram: 1. Support base; 2. First profile; 3. Second profile; 4. Third profile; 5. Distribution box; 6. Digital sign; 7. Horizontal light strip; 8. Vertical light strip; 9. Wiring assembly; 901. Wiring box; 902. Mounting slot; 903. Removal plate; 904. Connecting rod; 905. Anti-detachment plate; 10. Detector; 11. Fixing buckle. Detailed Implementation
[0029] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0030] Please see Figure 1 - Figure 4A light strip matrix seeding wall includes multiple support bases 1, each with a first profile 2 fixedly connected to its upper end. Multiple second profiles 3 and multiple third profiles 4 are arranged between each pair of corresponding faces of the first profiles 2. A distribution box 5 is fixedly connected to the outer side of one of the second profiles 3. Multiple number signs 6 and multiple horizontal light strips 7 are fixedly connected to the front ends of each of the multiple third profiles 4. The number signs 6 are detachably mounted on the third profiles 4, each number sign 6 corresponding to a grid position, and each number sign 6 is printed with a unique grid number. The number signs 6 are detachable. When the digital signage 6 is worn, the numbers become blurry, or the grid function needs adjustment, the corresponding digital signage 6 can be quickly and individually replaced without disassembling or damaging the main structure of the third profile 4, significantly reducing maintenance time and minimizing downtime impact on the sorting process. Multiple third profiles 4 are equipped with slots, and multiple horizontal light strips 7 are installed inside corresponding fine aluminum channels, with the fine aluminum channels secured by clips inside the slots. When the horizontal light strips 7 need repair or replacement, they can be quickly removed by disassembling the clips and slots without removing screws or other fasteners, reducing maintenance time and minimizing downtime impact. Meanwhile, the structural design of the slot and the block allows for a tight fit, effectively resisting minor vibrations and collisions that may occur during sorting operations, preventing the horizontal light strip 7 from loosening and falling off, and ensuring stability during long-term use. Multiple vertical light strips 8 are fixedly connected to the front ends of multiple third profiles 4. The vertical light strips 8 are connected to the third profiles 4 via isolation columns, and the vertical light strips 8 are elevated using these isolation columns. Elevating the vertical light strips 8 physically isolates them from the metal first profile 2, preventing direct contact between the vertical light strip 8's wiring and the first profile 2, thus avoiding short circuits and effectively reducing leakage current. To mitigate risks and prevent electrical faults caused by static electricity or conductivity in the first metal profile 2, wiring assemblies 9 are installed on the first profile 2 and the third profile 4. A detector 10 is installed on the upper end of one of the second profiles 3. The detector 10 is fixedly connected to the lower part of the first profile 2 by an L-shaped bracket, and the detection end of the detector 10 is set towards the identification chip of the wire rod cart. The L-shaped bracket can accurately position the height and angle of the detector 10, so that the detection end and the identification chip of the wire rod cart maintain the optimal detection distance and facing direction, avoiding signal attenuation, missed reading or misidentification due to angle deviation or excessive distance.
[0031] like Figure 1 , Figure 2 and Figure 4As shown, a fixing buckle 11 is fixedly connected to the inner side of one of the second profiles 3. The cable routing assembly 9 includes a cable routing box 901 fixedly connected to the first profile 2 and the third profile 4. Both cable routing boxes 901 have mounting grooves 902 inside. Multiple disassembly plates 903 are threaded onto both cable routing boxes 901. Two connecting rods 904 are fixedly connected to the end of each disassembly plate 903 near the mounting groove 902. An anti-detachment plate 905 is fixedly connected between the ends of each pair of connecting rods 904 near the mounting groove 902. First, the two cable routing boxes 901 are fixedly connected to the first profile 2 and the third profile 4 at preset positions using fasteners, ensuring that the opening direction of the mounting groove 902 of the cable routing box 901 is consistent with the cable routing direction. Then, the multiple disassembly plates 903 are removed from the cable routing boxes 901, exposing the internal mounting grooves 902. At this time, the connecting rods 904 and the anti-detachment plate 905 connected to the disassembly plates 903 are removed together with the disassembly plates 903. The cable is placed into the mounting slot 902 to provide operating space. Then, the disassembly plate 903, along with the connecting rod 904 and the anti-detachment plate 905, is aligned with the threaded hole of the cable tray 901. The connection is then secured with bolts. The anti-detachment plate 905 gradually extends into the mounting slot 902 under the push of the connecting rod 904 until it contacts the surface of the cable in the slot and forms a slight pressure. Finally, the disassembly plate 903 is completely fitted against the outer wall of the cable tray 901 to complete the fixation. The connection surfaces of the cable tray 901 with the first profile 2 and the third profile 4 are provided with anti-slip ridges. The cable tray 901 is fixedly connected to the first profile 2 and the third profile 4 by countersunk bolts. The anti-slip ridges can increase the friction between the cable tray 901 and the connection surfaces of the first profile 2 and the third profile 4. Combined with the axial locking force of the countersunk bolts, and the fact that the head of the countersunk bolt can be completely sunk into the mounting hole of the cable tray 901, making the bolt head flush with the surface of the cable tray 901, it avoids loose connection caused by the bolt protruding.
[0032] In use, the two cable trays 901 are first fixedly connected to the first profile 2 and the third profile 4 at preset positions using fasteners, ensuring that the opening direction of the mounting groove 902 of the cable tray 901 is consistent with the cable routing. Then, multiple disassembly plates 903 are removed from the cable trays 901, exposing the internal mounting groove 902. At this time, the connecting rod 904 and the anti-detachment plate 905 connected to the disassembly plate 903 are removed together with the disassembly plate 903, providing operating space for inserting the cable into the mounting groove 902. Subsequently, the disassembly plate 903, together with the connecting rod 904 and the anti-detachment plate 905, are aligned with the threads of the cable tray 901. Holes are drilled, and bolts are used to secure the connection. The anti-detachment plate 905 is gradually inserted into the mounting groove 902 under the push of the connecting rod 904 until the anti-detachment plate 905 contacts the surface of the cable in the groove and forms a slight pressure. Finally, the disassembly plate 903 is completely attached to the outer wall of the cable box 901 to complete the fixation. Then, the wires are installed on the corresponding horizontal light strip 7 and vertical light strip 8. Each grid is then labeled with a number 6 to indicate the grid number. Each time a scan is performed, the workstation computer will display the grid number and also light up the corresponding grid light strip. Workers can sort the cables according to the grid number or the lit light strip.
[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A light strip matrix seeding wall, comprising multiple support bases (1), characterized in that: Each of the multiple support bases (1) is fixedly connected to a first profile (2), and multiple second profiles (3) and multiple third profiles (4) are provided between each two corresponding surfaces of the multiple first profiles (2). One of the second profiles (3) is fixedly connected to a distribution box (5) on the outside, and multiple digital signs (6) and multiple horizontal light strips (7) are fixedly connected to the front ends of multiple third profiles (4), and multiple vertical light strips (8) are fixedly connected between the front ends of multiple third profiles (4). The first profile (2) and the third profile (4) are equipped with wiring assemblies (9), and a detector (10) is installed on the upper end of one of the second profiles (3), and a fixing buckle (11) is fixedly connected to the inner side of one of the second profiles (3).
2. The LED strip matrix seeding wall according to claim 1, characterized in that: Each of the third profiles (4) is provided with a slot, and each of the horizontal light strips (7) is installed inside the corresponding fine aluminum groove, and the fine aluminum groove is fixed inside the slot with a buckle.
3. The LED strip matrix seeding wall according to claim 1, characterized in that: The digital sign (6) is detachably mounted on the third profile (4). Each digital sign (6) corresponds to a grid position, and the digital sign (6) is printed with a unique grid number.
4. A light strip matrix seeding wall according to claim 1, characterized in that: The longitudinal light strip (8) is connected to the third profile (4) through the isolation column, and the longitudinal light strip (8) is raised through the isolation column.
5. A light strip matrix seeding wall according to claim 1, characterized in that: The detector (10) is fixedly connected to the lower part of the first profile (2) by an L-shaped bracket, and the detection end of the detector (10) is set towards the identification chip of the wire rod car.
6. A light strip matrix seeding wall according to claim 1, characterized in that: The wiring assembly (9) includes wiring boxes (901) fixedly connected to the first profile (2) and the third profile (4). Each of the two wiring boxes (901) has an installation groove (902) inside. Each of the two wiring boxes (901) is threaded with multiple disassembly plates (903). Each of the multiple disassembly plates (903) has two connecting rods (904) fixedly connected to one end near the installation groove (902). Each pair of connecting rods (904) has an anti-detachment plate (905) fixedly connected between the ends near the installation groove (902).
7. A light strip matrix seeding wall according to claim 6, characterized in that: The connection surfaces of the wiring box (901) and the first profile (2) and the third profile (4) are provided with anti-slip ridges, and the wiring box (901) is fixedly connected to the first profile (2) and the third profile (4) by countersunk bolts.