Integrated equipment for batch processing and quality inspection of diodes

By designing an integrated quality inspection device for batch processing of diodes with sliding blocks and docking components, the problem of cumbersome tray replacement in visual inspection tape and packaging machines has been solved. This device enables rapid replacement of circular vibratory disc models and precise alignment of linear feeding tracks, thereby improving inspection efficiency and accuracy.

CN224312631UActive Publication Date: 2026-06-02WUXI QINGHANGXIN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI QINGHANGXIN TECH CO LTD
Filing Date
2025-06-19
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing visual inspection tape and packaging machines require frequent changes of different models of spiral track feeding trays, which is cumbersome and labor-intensive, affecting inspection efficiency.

Method used

An integrated quality inspection device for batch processing of diodes was designed. It adopts a sliding block and docking assembly, and realizes quick replacement of the circular vibratory plate through pull ring and knob. Combined with the transmission screw and adsorption magnet, it realizes precise alignment of the linear feeding track, simplifying the operation process.

Benefits of technology

This technology eliminates the need for complete disassembly when changing the model of the circular vibrating plate, making operation labor-saving and efficient, and improving testing efficiency and accuracy.

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Patent Text Reader

Abstract

This utility model provides an integrated quality inspection device for batch processing of diodes, belonging to the field of diode processing technology. It solves the problem that existing methods for replacing feeding trays with different types of spiral tracks are mostly rigidly connected to the main body of the equipment via bolts, resulting in a large overall size and cumbersome and laborious replacement operation. The device includes a main body, fixed boxes, fixed columns, sliding columns, connecting components, and docking components. Two fixed boxes are separately and fixedly connected to the top of the vibratory feeder body. The fixed columns are fixedly connected inside the main body of the equipment. The sliding columns are slidably connected inside the fixed columns. Two sets of connecting components are respectively located inside the two fixed boxes. The docking components are located inside and above the fixed columns. This utility model allows for the individual removal and replacement of the circular vibratory feeder by simply pulling outwards on both sides. The linear feeding track can be quickly replaced and its position adjusted via the docking components. The entire operation requires no tools and is highly efficient and precise.
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Description

Technical Field

[0001] This utility model belongs to the field of diode processing technology, and more specifically, it relates to an integrated equipment for batch processing and quality inspection of diodes. Background Technology

[0002] In the diode mass production process, the finished products that have been packaged need to be processed by a fully automatic vision inspection taping and packaging machine to achieve full automation. First, the spiral vibrating feeding tray will directionally transport the disordered diodes to the vision inspection station. Then, a high-precision industrial camera will simultaneously complete the millisecond-level detection of appearance defects and dimensional parameters. Qualified products will be transferred to the taping and packaging module to achieve heat sealing and winding, thus completing the processing. Existing fully automatic vision inspection taping and packaging machines generally consist of a feeding mechanism, a vision inspection mechanism, a pneumatic sorting mechanism, and an intelligent taping and packaging mechanism.

[0003] Based on the above, visual inspection tape and packaging machines often need to process and inspect diodes of different models. Therefore, it is necessary to frequently change the feeding tray with different models of spiral tracks. However, the existing vibrating feeding tray is rigidly connected to the main body of the equipment by bolts and has a large overall size. When changing models, the feeding tray needs to be completely disassembled and replaced, which is a cumbersome and laborious operation. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an integrated equipment for batch processing and quality inspection of diodes. This solves the problem that existing visual inspection tape and packaging machines often need to process and inspect different types of diodes, and therefore need to frequently change the feeding tray with different types of spiral tracks. However, the existing vibrating feeding tray is rigidly connected to the main body of the equipment by bolts, and the overall volume is large. When changing the model, the feeding tray needs to be completely disassembled and replaced, which is a cumbersome and laborious operation.

[0005] The purpose and effectiveness of this integrated quality inspection equipment for batch processing of diodes are achieved through the following specific technical means:

[0006] An integrated quality inspection equipment for batch processing of diodes includes a main body, a vision inspection mechanism, a vibratory feeder body, a circular vibratory feeder, fixed boxes, fixed columns, sliding columns, connecting components, and docking components. The vision inspection mechanism is fixedly connected inside the main body. The vibratory feeder body is fixedly connected inside the main body. The circular vibratory feeder is positioned above the vibratory feeder body. Two fixed boxes are provided, and the two fixed boxes are separately fixedly connected to the top of the vibratory feeder body. The fixed columns are fixedly connected inside the main body. The sliding columns are slidably connected inside the fixed columns. Two sets of connecting components are provided, and the two sets of connecting components are respectively located inside the two fixed boxes. The docking components are located inside and above the fixed columns.

[0007] Furthermore, the connecting component includes a sliding block and a pull ring; the bottom of the sliding block is slidably connected inside the fixing box; the pull ring is fixedly connected to the front of the sliding block.

[0008] Furthermore, the connecting assembly also includes: a reset spring, a fixing block, and an insertion post; the front end of the reset spring is fixedly connected to the rear of the bottom of the sliding block, and the rear end of the reset spring is fixedly connected to the inside of the fixing box; the fixing block is fixedly connected to the outside of the circular vibrating disk; the insertion post is fixedly connected to the inside of the fixing block, and a square slot is formed inside the insertion post.

[0009] Furthermore, the docking assembly includes: a knob, a driving bevel gear, and a driven bevel gear; the knob is rotatably connected to the bottom of the fixed column; the driving bevel gear is coaxially fixedly connected to the left end of the knob; the driven bevel gear is rotatably connected to the bottom of the fixed column, and the driven bevel gear meshes with the driving bevel gear.

[0010] Furthermore, the docking assembly also includes: a transmission screw and a rotating guide rail; the transmission screw is coaxially fixedly connected to the driven bevel gear, and the transmission screw is threadedly connected to the sliding column; the rotating guide rail is rotatably connected to the top of the sliding column.

[0011] Furthermore, the docking assembly also includes: a linear feeding track and an adsorption magnet; the bottom of the linear feeding track is slidably connected to the inside of the rotating guide rail; the adsorption magnet is fixedly connected to the inside of the left end of the linear feeding track.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] First, when the model of the diode to be processed and tested changes and the model of the circular vibrating plate needs to be changed, simply pull the two side rings outward to disengage the top of the sliding block from the square slot of the insertion post, and the circular vibrating plate can be quickly removed without disassembling the entire vibrating plate body and without using tools such as wrenches, making the operation more labor-saving and improving the efficiency of testing and processing.

[0014] Secondly, after the circular vibratory feeder is replaced, the corresponding linear feeding track can be quickly replaced through the docking assembly. The docking assembly can quickly adjust the height, angle and other positions of the linear feeding track, making the operation more convenient and labor-saving when aligned with the outlet of the circular vibratory feeder.

[0015] When the diode model changes, the circular vibrating plate can be removed and replaced simply by pulling the pull rings on both sides. The operation is simple and quick. At the same time, the linear feeding track can be quickly replaced and its position adjusted through the docking component, which can accurately align with the outlet of the circular vibrating plate. The entire operation does not require any tools, and the operation is highly efficient and precise, ensuring the processing and testing efficiency of the diode. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the main structure of the vibratory feeder of this utility model.

[0018] Figure 3 This is a schematic diagram of the sliding block structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the fixing block structure of this utility model.

[0020] Figure 5 This is a schematic diagram of the fixed column structure of this utility model.

[0021] Figure 6 This is a schematic diagram of the sliding column structure of this utility model.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0023] 1. Main body of the equipment; 2. Vision inspection mechanism; 3. Vibratory feeder main body; 4. Circular vibratory feeder; 5. Fixing box; 6. Sliding block; 601. Pull ring; 602. Return spring; 7. Fixing block; 701. Insertion column; 8. Fixing column; 9. Knob; 901. Driving bevel gear; 10. Sliding column; 11. Driven bevel gear; 1101. Transmission screw; 12. Rotating guide rail; 13. Linear feeding track; 1301. Adsorption magnet. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] Example 1:

[0026] As attached Figure 1 To be continued Figure 6 As shown:

[0027] This utility model provides an integrated quality inspection equipment for batch processing of diodes, including a main body 1, a visual inspection mechanism 2, a vibratory feeder body 3, a circular vibratory feeder 4, a fixing box 5, a fixing column 8, a sliding column 10, and connecting components; the visual inspection mechanism 2 is fixedly connected inside the main body 1; the vibratory feeder body 3 is fixedly connected inside the main body 1; the circular vibratory feeder 4 is disposed above the vibratory feeder body 3; two fixing boxes 5 are provided, and the two fixing boxes 5 are separately fixedly connected to the top of the vibratory feeder body 3; the fixing column 8 is fixedly connected inside the main body 1; the sliding column 10 is slidably connected inside the fixing column 8; two sets of connecting components are provided, and the two sets of connecting components are respectively disposed inside the two fixing boxes 5.

[0028] The connecting components include: a sliding block 6 and a pull ring 601; the bottom of the sliding block 6 is slidably connected to the inside of the fixed box 5; the pull ring 601 is fixedly connected to the front of the sliding block 6.

[0029] The connecting components also include: a reset spring 602, a fixing block 7, and an insertion post 701; the front end of the reset spring 602 is fixedly connected to the bottom rear of the sliding block 6, and the rear end of the reset spring 602 is fixedly connected to the inside of the fixing box 5; the fixing block 7 is fixedly connected to the outside of the circular vibrating disk 4; the insertion post 701 is fixedly connected to the inside of the fixing block 7, and a square slot is opened inside the insertion post 701.

[0030] The specific usage and function of this embodiment are as follows: When using, if it is necessary to change the model of the circular vibrating plate 4, pull the two pull rings 601 outwards to disengage the top of the sliding block 6 from the square slot in the insertion post 701, and then move the circular vibrating plate 4 upwards to remove it; when taking a new circular vibrating plate 4, pull the two pull rings 601 outwards first, then insert the insertion post 701 on the outside of the new circular vibrating plate 4 into the top of the fixing box 5, and then release the pull rings 601. Under the action of the return spring 602, the sliding block 6 moves inwards to return to its original position, and the top of the sliding block 6 inserts into the square slot in the insertion post 701 of the new circular vibrating plate 4, thereby fixing the new circular vibrating plate 4 to the original vibrating plate body 3.

[0031] Example 2:

[0032] Based on Example 1, as shown in the appendix Figure 1 To be continued Figure 6 It also includes a docking component, which is located inside and above the fixed column 8.

[0033] The docking assembly includes a knob 9, a driving bevel gear 901, and a driven bevel gear 11. The knob 9 is rotatably connected to the bottom of the fixed post 8. The driving bevel gear 901 is coaxially fixedly connected to the left end of the knob 9. The driven bevel gear 11 is rotatably connected to the bottom of the fixed post 8, and the driven bevel gear 11 meshes with the driving bevel gear 901.

[0034] The docking assembly also includes: a transmission screw 1101 and a rotating guide rail 12; the transmission screw 1101 is coaxially fixedly connected to the driven bevel gear 11, and the transmission screw 1101 is threadedly connected to the sliding column 10; the rotating guide rail 12 is rotatably connected to the top of the sliding column 10.

[0035] The docking assembly also includes: a linear feeding track 13 and an adsorption magnet 1301; the bottom of the linear feeding track 13 is slidably connected to the inside of the rotating guide rail 12; the adsorption magnet 1301 is fixedly connected to the inside of the left end of the linear feeding track 13.

[0036] The specific usage and function of this embodiment: When the model of the circular vibrating disk 4 changes, a new linear feeding track 13 also needs to be replaced. First, the original linear feeding track 13 is moved to the right and pulled out. Then, the new linear feeding track 13 is taken and inserted into the rotating guide rail 12. By rotating the knob 9, the bevel gear transmission mechanism formed by the meshing of the driven bevel gear 11 and the driving bevel gear 901 drives the transmission screw 1101 to rotate. The rotation of the transmission screw 1101 will drive the rotating guide rail 12 and the linear feeding track 13 to move up and down through the threaded transmission mechanism formed by the sliding column 10. After the linear feeding track 13 moves to the top and is flush with the outlet of the circular vibrating disk 4, the linear feeding track 13 is moved to the left. The adsorption magnet 1301 is attached and spliced ​​with the metal outlet of the circular vibrating disk 4 by the adsorption magnet 1301, thus completing the replacement of the new linear feeding track 13.

[0037] The following points should be noted in this article:

[0038] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0039] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0040] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. An integrated quality inspection equipment for batch processing of diodes, comprising a main body (1), a visual inspection mechanism (2), a vibratory feeder body (3), a circular vibratory feeder (4), a fixed box (5), a fixed column (8), a sliding column (10), a connecting assembly, and a docking assembly; wherein the visual inspection mechanism (2) is fixedly connected inside the main body (1); characterized in that: The vibratory feeder body (3) is fixedly connected inside the equipment body (1); the circular vibratory feeder (4) is set above the vibratory feeder body (3); two fixing boxes (5) are provided, and the two fixing boxes (5) are separately fixedly connected to the top of the vibratory feeder body (3); the fixing column (8) is fixedly connected inside the equipment body (1); the sliding column (10) is slidably connected inside the fixing column (8); two sets of connecting components are provided, and the two sets of connecting components are respectively set inside the two fixing boxes (5); the docking components are set inside and above the fixing column (8).

2. The integrated quality inspection equipment for batch processing of diodes as described in claim 1, characterized in that: The connecting assembly includes a sliding block (6) and a pull ring (601); the bottom of the sliding block (6) is slidably connected to the inside of the fixed box (5); the pull ring (601) is fixedly connected to the front of the sliding block (6).

3. The integrated quality inspection equipment for batch processing of diodes as described in claim 2, characterized in that: The connecting assembly further includes: a reset spring (602), a fixing block (7), and an insertion post (701); the front end of the reset spring (602) is fixedly connected to the bottom rear of the sliding block (6), and the rear end of the reset spring (602) is fixedly connected to the inside of the fixing box (5); the fixing block (7) is fixedly connected to the outside of the circular vibrating disk (4); the insertion post (701) is fixedly connected to the inside of the fixing block (7), and a square slot is opened inside the insertion post (701).

4. The integrated quality inspection equipment for batch processing of diodes as described in claim 1, characterized in that: The docking assembly includes: a knob (9), a driving bevel gear (901), and a driven bevel gear (11); the knob (9) is rotatably connected to the bottom of the fixed column (8); the driving bevel gear (901) is coaxially fixedly connected to the left end of the knob (9); the driven bevel gear (11) is rotatably connected to the bottom of the fixed column (8), and the driven bevel gear (11) meshes with the driving bevel gear (901).

5. The integrated quality inspection equipment for batch processing of diodes as described in claim 4, characterized in that: The docking assembly also includes: a transmission screw (1101) and a rotating guide rail (12); the transmission screw (1101) is coaxially fixedly connected to the driven bevel gear (11), and the transmission screw (1101) is threadedly connected to the sliding column (10); the rotating guide rail (12) is rotatably connected to the top of the sliding column (10).

6. The integrated quality inspection equipment for batch processing of diodes as described in claim 5, characterized in that: The docking assembly also includes: a linear feeding track (13) and an adsorption magnet (1301); the bottom of the linear feeding track (13) is slidably connected to the inside of the rotating guide rail (12); the adsorption magnet (1301) is fixedly connected to the inside of the left end of the linear feeding track (13).