Steel wire mesh moving device in a disassembly-free insulation board production line

Abstract

This utility model discloses a wire mesh moving device in a non-removable insulation board production line, belonging to the technical field of non-removable insulation board production equipment. Its purpose is to overcome the low level of automation in the manual wire mesh laying of existing non-removable formwork production lines. The wire mesh moving device includes a horizontal track support, a vertical track support that can be moved laterally on the horizontal track support, and a gripping support that can be moved vertically on the vertical track support. The lower ends of the gripping support are respectively equipped with a first gripping mechanism and a second gripping mechanism to grip or lower the wire mesh. This replaces the manual actions of gripping, handling, and laying the wire mesh, reducing labor costs and promoting the upgrade of the production line to full automation.

Description

Technical Field

[0001] This utility model belongs to the technical field of non-removable insulation board production equipment, and relates to a wire mesh moving device in a non-removable insulation board production line. Background Technology

[0002] The non-removable insulation board production line has a mold box. A certain amount of insulation material is placed in the mold box, then a wire mesh is laid on top, followed by more insulation material, then a second layer of wire mesh, and finally a certain amount of insulation material. The top cover of the mold box is then placed on top, and the insulation material inside is compacted. After curing, a non-removable insulation board is formed. Currently, the wire mesh is laid into the mold box manually, which results in high labor costs and hinders automation. Summary of the Invention

[0003] This utility model addresses the problems existing in the prior art by proposing a wire mesh moving device in a non-removable insulation board production line, aiming to overcome the low degree of automation in the manual laying of wire mesh in existing non-removable template production lines.

[0004] This utility model is implemented as follows:

[0005] A wire mesh moving device in a non-removable insulation board production line is characterized by comprising a horizontal track support, a vertical track support that can be movably mounted on the horizontal track support, and a gripping support that can be movably mounted on the vertical track support. The two ends of the lower end of the gripping support are respectively provided with a first gripping mechanism and a second gripping mechanism to grip or lower the wire mesh.

[0006] The first gripping mechanism includes a first driving member and a first pin, and the second gripping mechanism includes a second driving member and a second pin, wherein the first pin and the second pin are inclined relative to the horizontal plane.

[0007] The first pin and the second pin are tilted in opposite directions.

[0008] The angle between the first pin and the second pin and the horizontal plane is 30-60 degrees.

[0009] The first pin and the second pin have an inner cavity, in which a permanent magnet or an electromagnet is provided.

[0010] The gripping bracket includes a lifting frame and a fixed frame fixed to the lower end of the lifting frame. A fixed plate is fixed to the lower surface of the fixed frame, and the fixed plate has holes corresponding to the first pin and the second pin.

[0011] The fixing plate is fixed with a first mounting plate and a second mounting plate. The first mounting plate includes a first vertical plate fixed on the fixing plate and a first inclined plate connected to the first vertical plate. The second mounting plate includes a second vertical plate fixed on the fixing plate and a second inclined plate connected to the second vertical plate. The first driving component is a cylinder and is fixed on the first inclined plate. The second driving component is a cylinder and is fixed on the second inclined plate.

[0012] The first inclined plate and the second inclined plate are inclined in opposite directions relative to the horizontal plane.

[0013] The fixing plate is provided with a plurality of paired first mounting plates and second mounting plates, and the upper ends of the corresponding first mounting plates and second mounting plates are connected to each other.

[0014] The first mounting plate and the second mounting plate, which are connected to each other, span the hole.

[0015] Both the first gripping mechanism and the second gripping mechanism include a gripping motor and an arc hook, wherein the gripping motor drives the arc hook to rotate to hook or release the wire mesh.

[0016] The present invention has the following advantages: it replaces the manual actions of grabbing, handling and laying wire mesh, reduces labor costs and promotes the upgrading of production lines to full automation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the wire mesh moving device;

[0018] Figure 2 A schematic diagram of the installation of the first and second gripping mechanisms;

[0019] Figure 3 for Figure 2 A magnified view of part A in the middle;

[0020] Figure 4 This is a partial structural diagram of the wire mesh moving device;

[0021] Figure 5 This is a cross-sectional view of the pin.

[0022] Figure labeling: 100, Horizontal track support; 200, Vertical track support; 300, Gripping support; 310, Lifting frame; 320, Fixing frame; 330, Fixing plate; 331, Hole; 410, First gripping mechanism; 411, First driving component; 412, First pin; 420, Second gripping mechanism; 421, Second driving component; 422, Second pin; 431, Inner cavity; 432, Electromagnet; 500, Wire mesh storage position; 610, First mounting plate; 611, First vertical plate; 612, First inclined plate; 620, Second mounting plate; 621, Second vertical plate; 622, Second inclined plate. Detailed Implementation

[0023] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, so as to make the technical solution of this utility model easier to understand and master. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0024] This embodiment provides a wire mesh moving device in a non-removable insulation board production line, such as... Figure 1-4 As shown, it includes a horizontal track support 100, a vertical track support 200 that can be movably mounted on the horizontal track support 100, and a gripping support 300 that can be movably mounted on the vertical track support 200. The two ends of the lower end of the gripping support 300 are respectively provided with a first gripping mechanism 410 and a second gripping mechanism 420 to grip or lower the wire mesh.

[0025] The production line has a wire mesh storage area 500 and a wire mesh laying area. A wire mesh moving device moves the wire mesh from the storage area 500 to the mold box in the laying area. A vertical track support 200 moves along a horizontal track support 100, covering the storage area 500 and the laying area, adjusting the horizontal position of the gripping support 300; the gripping support 300 moves up and down along the vertical track support 200, adjusting the height of the gripping mechanism. Both the movement of the vertical track support 200 along the horizontal track support 100 and the raising and lowering of the gripping support 300 along the vertical track support 200 are driven by a motor or hydraulic cylinder.

[0026] After the first gripping mechanism 410 and the second gripping mechanism 420 grip the wire mesh, the gripping bracket 300 rises along the vertical track bracket 200 to allow the wire mesh to detach from the wire mesh storage position 500. Then, the vertical track bracket 200 is controlled to move along the horizontal track bracket 100, causing the wire mesh to move above the mold box on the wire mesh laying position. The gripping bracket 300 then descends along the vertical track bracket 200. After descending to a preset position, the first gripping mechanism 410 and the second gripping mechanism 420 release the wire mesh, which falls into the mold box to complete the wire mesh laying. The gripping bracket 300 rises along the vertical track bracket 200, and then the vertical track bracket 200 is controlled to move along the horizontal track bracket 100, causing the wire mesh to move above the wire mesh storage position 500. The gripping bracket 300 then descends along the vertical track bracket 200. After descending to a preset position, the first gripping mechanism 410 and the second gripping mechanism 420 grip the next wire mesh.

[0027] The lower end of the gripping bracket 300 is provided with a first gripping mechanism 410 and a second gripping mechanism 420, which facilitates the simultaneous gripping of both ends of the wire mesh and enables the wire mesh moving device to stably grip the wire mesh with fewer gripping mechanisms.

[0028] By moving laterally and vertically, the gripping mechanism can automatically grab wire mesh from the wire mesh storage position 500 and lay it into the mold box, replacing manual handling. Controlled by the controller on the production line, and with feedback from the position sensors on the support frame, the gripping mechanism can precisely move to the designated position within the mold box, ensuring automatic and accurate laying. This replaces manual gripping, handling, and laying of wire mesh, reducing labor costs and driving the production line towards full automation. Manual laying requires frequent bending and carrying movements; the automated device eliminates this physical labor and improves the working environment.

[0029] In practical applications, the wire mesh storage position 500 is used in conjunction with the wire mesh cutting equipment. The wire mesh cutting equipment releases a specific length of the rolled wire mesh to the wire mesh storage position 500 and then cuts it, so that the wire mesh storage position 500 has a single layer of wire mesh, which makes it easy for the gripping mechanism to grip the single layer of wire mesh.

[0030] like Figure 1-4As shown, the first gripping mechanism 410 includes a first driving member 411 and a first pin 412, and the second gripping mechanism 420 includes a second driving member 421 and a second pin 422. The first pin 412 and the second pin 422 are inclined relative to the horizontal plane. When the first pin 412 and the second pin 422 are inclined relative to the horizontal plane, their lower ends can move directly below the wires of the wire mesh when the gripping bracket 300 drives the pins to move upward, so that the pins can support the wires and prevent the wire mesh from falling. When the wire mesh needs to fall into the mold box, the pins tilt upward, the wires are released from the support of the pins, and the wire mesh falls into the mold box under the action of gravity.

[0031] like Figure 2 As shown, the first pin 412 and the second pin 422 are tilted in opposite directions. During gripping, the pins with opposite tilt directions are inserted into the wire mesh, forming a bidirectional constraint on the wire mesh, making it less prone to lateral movement and ensuring a more stable gripping of the wire mesh.

[0032] The angle between the first pin 412 and the second pin 422 and the horizontal plane is 30-60 degrees. Within this range, the ratio of vertical to horizontal movement is moderate, ensuring that the pins can be inserted into the wire mesh relatively quickly while providing sufficient horizontal and vertical constraint forces. Figure 2 , 3 As shown, the preferred angle in this embodiment is 45 degrees.

[0033] like Figure 5 As shown, the first pin 412 and the second pin 422 have an inner cavity 431, in which an electromagnet 432 is provided. When the first pin 412 and the second pin 422 are fully extended, the electromagnet 432 is energized to generate a magnetic field, which allows the ferrous wire mesh to be attracted to the pins, making the gripping of the wire mesh more stable. During the extension or retraction of the pins, the electromagnet is de-energized, preventing the magnetic field from acting on the wire mesh during gripping or laying, thus ensuring the accuracy of the gripping and placement of the wire mesh. In other optional embodiments, the electromagnet can also be replaced with a permanent magnet, or the pins can be solid pins without magnets.

[0034] like Figure 1 , 2As shown in Figure 4, the gripping bracket 300 includes a lifting frame 310 and a fixing frame 320 fixed to the lower end of the lifting frame 310. A fixing plate 330 is fixed to the lower surface of the fixing frame 320, and the fixing plate 330 has holes 331 corresponding to the first pin 412 and the second pin 422. The gripping bracket 300 includes a lifting frame 310 and a fixing frame 320. The lifting frame 310 provides vertical movement, and the fixing frame 320 serves as a mounting base for the pins. It is rigidly connected, such as by welding or bolting, to reduce vibration. The pins can pass through the holes 331 and be inserted into the wire mesh.

[0035] like Figure 2 , 3 As shown, a first mounting plate 610 and a second mounting plate 620 are fixed on the fixed plate 330. The first mounting plate 610 includes a first vertical plate 611 fixed on the fixed plate 330 and a first inclined plate 612 connected to the first vertical plate 611. The second mounting plate 620 includes a second vertical plate 621 fixed on the fixed plate 330 and a second inclined plate 622 connected to the second vertical plate 621. The first driving member 411 is a cylinder and is fixed on the first inclined plate 612, and the second driving member 421 is a cylinder and is fixed on the second inclined plate 622. The inclined plate allows the gripping mechanism to be installed with the pins tilted. The vertical plate creates a certain distance between the inclined plate and the fixed plate 330, forming a space to accommodate the pins. This facilitates the pins moving as far as possible above the fixed plate 330, ensuring that the pins can be freed from the constraint of the wire mesh.

[0036] Furthermore, the first inclined plate 612 and the second inclined plate 622 are inclined in opposite directions relative to the horizontal plane. This makes the first pin 412 and the second pin 422 inclined in opposite directions.

[0037] like Figure 2 As shown, the fixing plate 330 is provided with multiple pairs of first mounting plates 610 and second mounting plates 620, with the upper ends of the corresponding first mounting plates 610 and second mounting plates 620 connected to each other. The first mounting plates 610 and second mounting plates 620 support each other, forming a stable frame structure similar to the "A" shape, which makes the structure more stable. In practical applications, not every mounting plate is equipped with a gripping mechanism; it is best to use fewer gripping mechanisms to stably grip the wire mesh.

[0038] like Figure 3As shown, the first mounting plate 610 and the second mounting plate 620, which are connected, span across the hole 331. The first mounting plate 610 and the second mounting plate 620, which are connected, span across the hole 331 on the fixing plate 330, forming a "bridge-like" covering structure, which directly enhances the bending resistance of the area around the hole 331; the connecting part of the mounting plate evenly transmits the load generated by the drive component to the fixing plate 330 around the hole 331, avoiding deformation or cracking caused by stress concentration at the edge of the hole 331.

[0039] In other alternative embodiments, the first gripping mechanism 410 and the second gripping mechanism 420 may both include a gripping motor and an arc hook, wherein the gripping motor drives the arc hook to rotate to hook or release the wire mesh.

Claims

1. A wire mesh moving device in a non-removable insulation board production line, characterized in that, It includes a horizontal track support (100), a vertical track support (200) that can be movably mounted on the horizontal track support (100), and a gripping support (300) that can be movably mounted on the vertical track support (200). The two ends of the lower end of the gripping support (300) are respectively provided with a first gripping mechanism (410) and a second gripping mechanism (420) to grip or release the wire mesh.

2. The wire mesh moving device in a non-removable insulation board production line according to claim 1, characterized in that, The first gripping mechanism (410) includes a first drive member (411) and a first pin (412), and the second gripping mechanism (420) includes a second drive member (421) and a second pin (422). The first pin (412) and the second pin (422) are arranged at an angle relative to the horizontal plane.

3. The wire mesh moving device in a non-removable insulation board production line according to claim 2, characterized in that, The first pin (412) and the second pin (422) are tilted in opposite directions.

4. The wire mesh moving device in a non-removable insulation board production line according to claim 2, characterized in that, The angle between the first pin (412) and the second pin (422) and the horizontal plane is 30-60 degrees.

5. The wire mesh moving device in a non-removable insulation board production line according to claim 2, wherein the first pin (412) and the second pin (422) have an inner cavity, and a permanent magnet or an electromagnet (432) is provided in the inner cavity (431).

6. The wire mesh moving device in a non-removable insulation board production line according to claim 2, characterized in that, The gripping bracket (300) includes a lifting frame (310) and a fixing frame (320) fixed at the lower end of the lifting frame (310). A fixing plate (330) is fixed on the lower surface of the fixing frame (320). The fixing plate (330) has holes (331) corresponding to the first pin (412) and the second pin (422).

7. The wire mesh moving device in a non-removable insulation board production line according to claim 6, characterized in that, The fixing plate (330) is fixed with a first mounting plate (610) and a second mounting plate (620). The first mounting plate (610) includes a first vertical plate (611) fixed on the fixing plate (330) and a first inclined plate (612) connected to the first vertical plate (611). The second mounting plate (620) includes a second vertical plate (621) fixed on the fixing plate (330) and a second inclined plate (622) connected to the second vertical plate (621). The first driving member (411) is a cylinder and is fixed on the first inclined plate (612). The second driving member (421) is a cylinder and is fixed on the second inclined plate (622).

8. The wire mesh moving device in a non-removable insulation board production line according to claim 7, characterized in that, The first inclined plate (612) and the second inclined plate (622) are inclined in opposite directions relative to the horizontal plane.

9. The wire mesh moving device in a non-removable insulation board production line according to claim 7, characterized in that, The fixing plate (330) is provided with a plurality of paired first mounting plates (610) and second mounting plates (620), and the upper ends of the corresponding first mounting plates (610) and second mounting plates (620) are connected to each other; The first mounting plate (610) and the second mounting plate (620) that are connected to each other cross the hole (331).

10. The wire mesh moving device in a non-removable insulation board production line according to claim 1, characterized in that, Both the first gripping mechanism (410) and the second gripping mechanism (420) include a gripping motor and an arc hook, wherein the gripping motor drives the arc hook to rotate to hook or release the wire mesh.

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