A coiler mandrel changeout tool

Abstract

This disclosure relates to the field of winding machine drum replacement fixture technology. One embodiment of this disclosure provides a winding machine drum replacement fixture, which includes a fixed base, multiple fixing screws on both sides of the fixed base, a V-shaped bracket, a clamping frame, a clamping plate, a clamping mechanism, a connecting frame, and a buffer-type pressing assembly. The V-shaped bracket is installed on the upper side of the fixed base and is used to support the drum. Multiple clamping frames are installed on the inner side of the V-shaped bracket, and the multiple clamping frames are symmetrically arranged. The clamping plate is inserted into the inside of the clamping frame and can move vertically inside the clamping frame. The clamping plate is used to limit the movement of the drum. The clamping mechanism is installed on the outer side of the clamping frame and is used to clamp the clamping plate. The connecting frame is installed on the upper side of the clamping plate and moves synchronously with the clamping plate. The above technical solution is used to solve the technical problem of excessively long maintenance and repair time in the winding area of ​​the prior art.

Description

Technical Field

[0001] The embodiments of this disclosure relate to the field of winding machine drum replacement tooling technology, specifically, to a winding machine drum replacement tooling. Background Technology

[0002] A coiler is an auxiliary device in a steel rolling mill that coils hot-rolled or cold-rolled steel into a coil shape. On hot strip mills, cold strip mills, and wire rod mills, it is positioned after the finishing mill stand. On single-stand reversible cold strip mills, it is installed before or after the mill. In addition, it is also installed in various finishing units such as continuous pickling lines, slitting lines, annealing lines, and coating lines. Coilers are used in many industries, with steel plate coilers in the metallurgical industry being the most representative. The drive source is either electricity or fluid.

[0003] In recent years, with the continuous development of the cold rolling industry, ensuring the high-quality development of cold-rolled products requires guaranteeing product quality and output. Equipment maintenance and stable operation are paramount. In the domestic cold rolling industry, Carosell coilers are generally used in pickling and continuous rolling mills. The coiling area equipment is a key piece of equipment, essentially the head of the cold rolling line. Due to the complex environment of the coiling area and the involvement of high-altitude operations, equipment maintenance and repair are difficult and time-consuming. In particular, equipment failures in the coiling area pose a high risk factor and are inconvenient to repair. Changing the coiler drum takes a long time, making rapid replacement difficult and increasing the time required for equipment maintenance and repair. Utility Model Content

[0004] To overcome the above-mentioned defects, embodiments of this disclosure provide a winding machine drum replacement fixture to solve the technical problem of excessively long maintenance and repair time for equipment in the winding area in the prior art.

[0005] According to one aspect, at least one embodiment of this disclosure provides a winding machine drum changing fixture, including a fixed base, with multiple fixing screws passing through both sides of the fixed base, and further including a V-shaped bracket, a clamping frame, a clamping plate, a clamping mechanism, a connecting frame, and a buffer pressing assembly. The V-shaped bracket is installed on the upper side of the fixed base and is used to lift the drum. Multiple clamping frames are installed on the inner side of the V-shaped bracket, and the multiple clamping frames are symmetrically arranged. The clamping plate is inserted into the inside of the clamping frame and can move vertically inside the clamping frame. The clamping plate is used to limit the movement of the drum. The clamping mechanism is installed on the outer side of the clamping frame and is used to clamp the clamping plate. The connecting frame is installed on the upper side of the clamping plate and moves synchronously with the clamping plate. The buffer pressing assembly is installed on the inner end of the connecting frame and moves synchronously with the connecting frame. When the clamping plate is inserted into the clamping frame, it can drive the buffer pressing assembly to press onto the drum through the connecting frame.

[0006] The locking mechanism includes a housing, an adjusting rod, a transmission plate, a locking block, and a return spring. The housing is installed on the outside of the locking frame. The adjusting rod is inserted into the outside of the housing and can move inside the housing. The transmission plate is installed on the inner end of the adjusting rod and moves synchronously with the adjusting rod. The locking block is installed on the inner side of the transmission plate and moves synchronously with the transmission plate. The return spring is sleeved on the adjusting rod, and its two ends are respectively connected to the housing and the transmission plate.

[0007] As a preferred embodiment of the winding machine drum replacement fixture described in this utility model, in order to achieve the snap-fit ​​positioning between the card plate and the snap-fit ​​block, thereby ensuring the stability of the card plate after it is inserted into the card frame, snap-fit ​​grooves are provided on both sides of the card plate, and the width of the snap-fit ​​grooves is adapted to the width of the snap-fit ​​block.

[0008] As a preferred embodiment of the winding machine drum replacement fixture described in this utility model, in order to achieve sliding limit of the transmission plate and ensure the stability of the transmission plate during sliding, limit slide rails are installed on both sides of the inner wall of the housing. The two limit slide rails are symmetrically arranged, and the shape of the limit slide rails is I-shaped. The transmission plate is slidably connected to the limit slide rails.

[0009] As a preferred embodiment of the winding machine drum replacement fixture described in this utility model, in order to achieve safety protection for the personnel operating the device and improve the safety of the device, safety guardrails are installed on both sides of the fixed base. The safety guardrails are used to protect the personnel operating the device.

[0010] The buffer-type pressing assembly includes a buffer assembly and a pressing assembly. The buffer assembly includes a cylinder, guide posts, a lifting plate, and a buffer spring. The cylinder is installed at the inner end of the connecting frame. Multiple guide posts are installed on the inner top wall of the cylinder, and the multiple guide posts are arranged in a ring. The lifting plate is sleeved on the guide posts and can move vertically along the guide posts. The buffer spring is sleeved on the guide posts, and its two ends are respectively connected to the cylinder and the lifting plate. The pressing assembly includes a connecting post and an arc-shaped pressing plate. The connecting post is installed on the lower side of the lifting plate and moves up and down synchronously with the lifting plate. The arc-shaped pressing plate is installed at the bottom end of the connecting post and moves up and down synchronously with the connecting post.

[0011] As a preferred embodiment of the winding machine drum replacement fixture described in this utility model, in order to enhance the anti-slip effect between the arc-shaped pressing plate and the drum and ensure the pressing effect of the arc-shaped pressing plate on the drum, an anti-slip pad is provided on the lower side of the arc-shaped pressing plate.

[0012] The beneficial effects of the embodiments disclosed herein are as follows:

[0013] In this disclosure, the V-shaped bracket enables the rapid lifting of the required replacement drum, facilitating the installation or removal of the drum by the staff, thereby reducing the time spent on equipment maintenance and repair in the winding area and improving work efficiency. Through the cooperation of the clamping frame and the clamping plate, the drum is clamped and limited after being lifted by the V-shaped bracket, thereby ensuring the stability of the drum on the V-shaped bracket.

[0014] The snap-fit ​​mechanism enables snap-fit ​​positioning of the card plate after it is inserted into the card frame, thereby ensuring the stability of the card plate after insertion and thus ensuring the limiting effect of the card plate on the drum. The buffer pressing component can press the drum after the card plate is inserted into the card frame, further ensuring the stability of the drum on the V-shaped bracket and improving the overall safety of the device.

[0015] Compared with the technical problems of excessive maintenance and repair time for equipment in the coiling area in existing technologies, this tooling significantly shortens the maintenance and repair time for equipment in the coiling area of ​​the rolling mill by replacing the coiler drum, greatly improving equipment operating rate, thereby increasing product output and creating production benefits for the cold rolling mill and the company. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the card frame, card plate, card-connecting mechanism, connecting frame and buffer-type pressing component when they are in combination in this utility model.

[0019] Figure 3 This is a vertical sectional view of the internal structure of the snap-fit ​​mechanism of this utility model;

[0020] Figure 4 This is a vertical cross-sectional view of the internal structure of the buffer-type pressing component of this utility model.

[0021] In the diagram: 1. Fixed base; 2. Fixed top screw; 3. V-shaped bracket; 4. Clip frame; 5. Clip plate; 6. Connecting frame; 7. Limiting slide rail; 8. Safety railing;

[0022] 101. Housing; 102. Adjusting rod; 103. Transmission plate; 104. Snap-fit ​​block; 105. Return spring;

[0023] 201. Cylinder body; 202. Guide column; 203. Lifting plate; 204. Buffer spring;

[0024] 301. Connecting column; 302. Arc-shaped pressing plate. Detailed Implementation

[0025] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0026] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0027] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0028] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0029] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0030] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] like Figures 1-4 As shown, this embodiment illustrates a winding machine drum replacement fixture, including a fixed base 1, multiple fixing screws 2 on both sides of the fixed base 1, a V-shaped bracket 3, a clamping frame 4, a clamping plate 5, a clamping mechanism, a connecting frame 6, and a buffer pressing assembly. Compared to the technical problem of excessively long maintenance and repair times in the winding area of ​​existing technologies, this embodiment, through the V-shaped bracket 3, achieves rapid lifting of the drum to be replaced, facilitating the installation or removal of the drum by workers, thereby reducing the maintenance and repair time in the winding area and improving efficiency. The working efficiency is improved by the cooperation of the card frame 4 and the card plate 5, which realizes the locking and limiting of the drum after it is lifted by the V-shaped bracket 3, thereby ensuring the stability of the drum on the V-shaped bracket 3. The locking mechanism realizes the locking and positioning of the card plate 5 after it is inserted into the card frame 4, thereby ensuring the stability of the card plate 5 after insertion, and thus ensuring the limiting effect of the card plate 5 on the drum. The buffer pressing component can press the drum after the card plate 5 is inserted into the card frame 4, further ensuring the stability of the drum on the V-shaped bracket 3 and improving the overall safety of the device.

[0032] like Figure 1 As shown, the V-shaped bracket 3 is installed on the upper side of the fixed base 1. Multiple retaining frames 4 are installed inside the V-shaped bracket 3, arranged symmetrically. A retaining plate 5 is inserted into the retaining frame 4. The cooperation of the V-shaped bracket 3, retaining frames 4, and retaining plate 5 enables rapid lifting and limiting of the drum, thus facilitating quick drum replacement and reducing maintenance time. Figure 2 As shown, the snap-fit ​​mechanism is installed on the outside of the card frame 4, the connecting bracket 6 is installed on the upper side of the card plate 5, and the buffer-type pressing component is installed on the inner end of the connecting bracket 6, as shown. Figure 3As shown, the locking mechanism includes a housing 101, an adjusting rod 102, a transmission plate 103, a locking block 104, and a return spring 105. Limiting slide rails 7 are installed on both sides of the inner wall of the housing 101. The two limiting slide rails 7 are symmetrically arranged and are I-shaped. The transmission plate 103 is slidably connected to the limiting slide rails 7. The limiting slide rails 7 can limit the sliding of the transmission plate 103, thus ensuring the stability of the transmission plate 103 during sliding. Locking slots are provided on both sides of the locking plate 5. The width of the locking slots matches the width of the locking block 104. The locking block 104 can lock with the locking plate 5 through the locking slots, thus ensuring the stability of the locking plate 5 after it is inserted into the locking frame 4. The locking mechanism can achieve locking of the locking plate 5 after insertion, thus achieving limiting of the locking plate 5 after insertion, thereby ensuring the limiting effect of the locking plate 5 on the drum. Figure 4 As shown, the buffer-type pressing assembly includes a buffer component and a pressing component. The buffer component includes a cylinder 201, a guide post 202, a lifting plate 203, and a buffer spring 204. The pressing component includes a connecting post 301 and an arc-shaped pressing plate 302. An anti-slip pad is provided on the lower side of the arc-shaped pressing plate 302. The anti-slip pad increases the friction between the arc-shaped pressing plate 302 and the drum, thereby enhancing the pressing and limiting effect of the arc-shaped pressing plate 302 on the drum. The buffer-type pressing assembly can achieve buffered pressing of the drum after it is lifted by the V-shaped bracket 3, thereby further ensuring the stability of the drum on the V-shaped bracket 3 and improving the safety during drum replacement. Figure 1 As shown, safety railings 8 are installed on both sides of the fixed base 1. The safety railings 8 can protect the personnel who climb the device to operate it, thereby improving the overall safety of the device.

[0033] Working principle:

[0034] When using this tooling, first hoist the tooling to the top of the upper winding trolley, insert the fixed base 1 into the lifting body of the upper winding trolley, and then use the fixing screw 2 to fix the fixed base 1 and the lifting body. After fixing, drive the trolley to the bottom of the drum to be replaced, and the operator operates the lifting body of the upper winding trolley to rise. The lifting body drives the tooling to rise. During the rising process, the V-shaped bracket 3 inside the tooling lifts the drum. After lifting, the operator enters the safety guardrail 8 of the tooling from the side, and then inserts the clamping plate 5 into the clamping frame 4 so that the clamping plate 5 has a limiting effect on the drum. After all the fixing bolts used to install the drum equipment are removed, the upper winding trolley is used to drag out or reinstall the drum, thus completing the replacement of the drum.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A winding machine drum changing fixture, comprising a fixed base (1), wherein multiple fixing screws (2) are threaded through both sides of the fixed base (1), characterized in that, Also includes: V-shaped bracket (3), the V-shaped bracket (3) is installed on the upper side of the fixed base (1), the V-shaped bracket (3) is used to support the drum; Card frame (4), multiple card frames (4) are installed on the inner side of the V-shaped bracket (3), and the multiple card frames (4) are arranged symmetrically; A card plate (5) is inserted into the inside of the card frame (4) and can move vertically inside the card frame (4). The card plate (5) is used to limit the movement of the roll. A snap-fit ​​mechanism is installed on the outside of the card frame (4) and is used to snap-fit ​​the card plate (5); A connecting frame (6) is installed on the upper side of the card plate (5) and moves synchronously with the card plate (5); A buffer-type pressing component is installed at the inner end of the connecting frame (6) and moves synchronously with the connecting frame (6). When the card plate (5) is inserted into the card frame (4), the buffer-type pressing component can be driven by the connecting frame (6) to press onto the roll.

2. The winding machine drum changing fixture according to claim 1, characterized in that, The latching mechanism includes: A housing (101) is mounted on the outside of the card frame (4); An adjusting rod (102) is inserted into the outside of the housing (101) and is movable inside the housing (101); A transmission plate (103) is installed on the inner end of the adjusting rod (102) and moves synchronously with the adjusting rod (102); A snap-fit ​​block (104) is installed on the inner side of the transmission plate (103) and moves synchronously with the transmission plate (103); A return spring (105) is sleeved on the adjusting rod (102), and the two ends of the return spring (105) are respectively connected to the housing (101) and the transmission plate (103).

3. The winding machine drum changing fixture according to claim 2, characterized in that, The card plate (5) has a snap-fit ​​groove on both sides, and the width of the snap-fit ​​groove is adapted to the width of the snap-fit ​​block (104).

4. The winding machine drum changing fixture according to claim 2, characterized in that, Limiting slide rails (7) are installed on both sides of the inner wall of the housing (101). The two limiting slide rails (7) are symmetrically arranged. The limiting slide rails (7) are I-shaped. The transmission plate (103) is slidably connected to the limiting slide rails (7).

5. The winding machine drum changing fixture according to claim 1, characterized in that, Safety railings (8) are installed on both sides of the fixed base (1), and the safety railings (8) are used to protect the staff who climb the device.

6. The winding machine drum changing fixture according to claim 1, characterized in that, The cushioned pressing assembly includes a cushioning assembly and a pressing assembly, wherein the cushioning assembly includes: The cylindrical body (201) is installed at the inner end of the connecting frame (6); Guide pillars (202): Multiple guide pillars (202) are installed on the inner top wall of the cylinder (201), and the multiple guide pillars (202) are arranged in a ring. A lifting plate (203) is sleeved on the guide post (202) and can move vertically along the guide post (202); A buffer spring (204) is sleeved on the guide post (202), and the two ends of the buffer spring (204) are respectively connected to the cylinder (201) and the lifting plate (203).

7. A winding machine drum changing fixture according to claim 6, characterized in that, The pressing component includes: A connecting column (301) is installed on the lower side of the lifting plate (203) and moves up and down synchronously with the lifting plate (203); An arc-shaped pressing plate (302) is installed at the bottom end of the connecting column (301) and moves up and down synchronously with the connecting column (301).

8. A winding machine drum changing fixture according to claim 7, characterized in that, The lower side of the arc-shaped pressing plate (302) is provided with an anti-slip pad.

Images