Batch hot-dip galvanizing zinc-aluminum-magnesium upwind port cooling device

Abstract

The utility model belongs to hot dip galvanizing zinc aluminum magnesium plate strip production equipment technical field, and disclose a kind of batch hot dip galvanizing zinc aluminum magnesium upwind mouth cooling device, including cooling box, air inlet, air outlet, shunt component, air inlet component and cooling spray head;Thickness detection sensor is linked with frequency converter and flow control valve, so that cooling device can automatically adjust cooling parameter according to the change of plate strip thickness, satisfy the cooling demand of different specifications plate strip, improve the versatility of equipment and the flexibility of production, cooling air passage design and adjustable cooling parameter, can quickly take away the heat of plate strip, shorten cooling time, improve production efficiency, through the unique design of shunt component, cooling wind is evenly distributed in cooling box, combined with cooling spray head that spacing is arranged along plate strip conveying direction and liquid supply volume can be independently adjusted, can guarantee that each part of plate strip can be evenly cooled, effectively improve the flatness and surface quality of plate strip.

Description

Technical Field

[0001] This utility model belongs to the technical field of hot-dip galvanized aluminum-magnesium sheet and strip production equipment, specifically a batch hot-dip galvanized aluminum-magnesium sheet and strip upward air outlet cooling device. Background Technology

[0002] In the production process of hot-dip galvanized aluminum-magnesium sheet and strip, the cooling process is a crucial step. A suitable cooling process can effectively control the microstructure and properties of the sheet and strip, ensuring product quality.

[0003] Currently, existing cooling devices for hot-dip galvanized aluminum-magnesium sheet and strip suffer from uneven cooling and low cooling efficiency during mass production. For example, uneven distribution of cooling air within the cooling chamber leads to inconsistent cooling rates in different parts of the sheet and strip, affecting the flatness and surface quality of the sheet and strip. Furthermore, the cooling parameters cannot be flexibly adjusted according to the actual conditions of the sheet and strip during the cooling process, making it difficult to meet the cooling requirements of different sheet and strip specifications, thus reducing production efficiency and product qualification rate.

[0004] Therefore, a batch hot-dip galvanized aluminum-magnesium upward air outlet cooling device is proposed to address the above problems. Utility Model Content

[0005] To address the problems mentioned in the background art, this utility model provides a batch hot-dip galvanized aluminum-magnesium sheet cooling device to solve the problems of uneven cooling, low cooling efficiency, and inability to flexibly adjust cooling parameters in existing cooling devices, thereby achieving efficient and uniform cooling of hot-dip galvanized aluminum-magnesium sheets and strips, and improving product quality and production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a batch hot-dip galvanized aluminum-magnesium sheet upward air outlet cooling device, comprising a cooling box, an air inlet, an air outlet, a flow distribution component, an air inlet component, and cooling nozzles. The cooling box is rectangular in shape, with a protruding cavity at the bottom and an opening at the top. An air inlet is provided on one side of the cooling box, and an air outlet is provided on the other side. Multiple sets of cooling nozzles are installed at the lower part of the cooling box. The cooling nozzles are arranged at equal intervals along the conveying direction of the zinc-aluminum-magnesium sheet. Each cooling nozzle is connected to an independent liquid supply pipeline, and a flow control valve is provided on the liquid supply pipeline. The flow distribution component is located inside the cooling box and at the air inlet, and the air inlet component is located outside the air inlet of the cooling box.

[0007] Preferably, the air intake assembly includes a fan and an air intake pipe. The fan is installed outside the cooling box, one end of the air intake pipe is connected to the air outlet of the fan, and the other end of the air intake pipe passes through the air inlet and communicates with the inside of the cooling box.

[0008] Preferably, a frequency converter is installed on the drive mechanism of the fan.

[0009] Preferably, a thickness detection sensor is also installed inside the cooling box, and the thickness detection sensor is electrically connected to the frequency converter and the flow control valve.

[0010] Preferably, the flow distribution assembly includes a flow distribution plate and multiple flow distribution channels. The flow distribution plate is inclined and fixedly connected to the inner wall of the cooling box. Multiple flow distribution channels are formed on the surface of the flow distribution plate, and the diameter of the flow distribution channels gradually decreases from the end near the air inlet pipe to the end away from the air inlet pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] Excellent cooling uniformity: The unique design of the flow distribution component ensures that the cooling air is evenly distributed within the cooling box. Combined with cooling nozzles that are evenly spaced along the conveying direction of the belt and whose liquid supply can be independently adjusted, it can ensure that all parts of the belt are cooled evenly, effectively improving the flatness and surface quality of the belt.

[0013] High cooling efficiency: The reasonable cooling air channel design and adjustable cooling parameters can quickly remove the heat from the strip, shorten the cooling time, and improve production efficiency.

[0014] High adaptability: The linkage between the thickness detection sensor, frequency converter, and flow control valve enables the cooling device to automatically adjust the cooling parameters according to the changes in the thickness of the strip, meeting the cooling requirements of strips of different specifications, and improving the versatility of the equipment and the flexibility of production.

[0015] High level of intelligence: The function of automatically adjusting cooling parameters reduces manual intervention, lowers labor intensity, and improves the stability of the production process and the consistency of product quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the installation of the flow diversion component and the air inlet component in this utility model;

[0018] Figure 3 In this utility model Figure 2 Enlarged view of the structure at point A;

[0019] Figure 4 This is a cross-sectional view of the cooling box in this utility model.

[0020] In the diagram: 1. Cooling box; 2. Air inlet; 3. Air outlet; 4. Flow divider assembly; 41. Flow divider plate; 42. Flow divider channel; 5. Air inlet assembly; 51. Fan; 52. Air inlet pipe; 6. Cooling nozzle; 7. Frequency converter; 8. Thickness detection sensor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 4 As shown, this utility model provides a batch hot-dip galvanized aluminum-magnesium sheet upward air outlet cooling device, including a cooling box 1, an air inlet 2, an air outlet 3, a flow distribution component 4, an air inlet component 5, and cooling nozzles 6. The cooling box 1 is rectangular in shape, with a protruding cavity at the bottom and an opening at the top. An air inlet 2 is provided on one side of the cooling box 1, and an air outlet 3 is provided on the other side. Multiple sets of cooling nozzles 6 are installed at the lower part of the interior of the cooling box 1. The cooling nozzles 6 are arranged at equal intervals along the conveying direction of the zinc-aluminum-magnesium sheet. Each cooling nozzle 6 is connected to an independent liquid supply pipeline, and a flow control valve is provided on the liquid supply pipeline. The flow distribution component 4 is located inside the cooling box 1 and at the air inlet. The air inlet component 5 is located outside the air inlet of the cooling box 1.

[0023] The cooling box 1 is rectangular in shape, with a protruding cavity at the bottom and an opening at the top. This structural design facilitates the conveying of the strip and the flow of the cooling medium. An air inlet 2 is provided on one side of the cooling box 1, and an air outlet 3 is provided on the other side, forming a flow channel for cooling air. Multiple sets of cooling nozzles 6 are installed at the lower part of the interior of the cooling box 1. These cooling nozzles 6 are arranged at equal intervals along the conveying direction of the zinc-aluminum-magnesium sheet and strip. Each cooling nozzle 6 is connected to an independent liquid supply pipeline, and a flow control valve is installed on the liquid supply pipeline. The flow control valve can precisely control the liquid supply of each cooling nozzle, thereby achieving precise adjustment of the cooling intensity of different parts of the sheet and strip. In conjunction with the flow distribution component 4, this design enables the cooling air entering the cooling box 1 to be evenly distributed according to the change of the diameter of the flow distribution channel 42 under the action of the flow distribution plate 41, ensuring the uniform distribution of cooling air in the cooling box 1, thereby achieving uniform cooling of the sheet and strip. The air inlet component 5 is added, and the fan 51 sends the outside air into the cooling box 1 to provide a cooling air source for the cooling process.

[0024] like Figures 1 to 4As shown, the air intake assembly 5 includes a fan 51 and an air intake pipe 52. The fan 51 is installed outside the cooling box 1. One end of the air intake pipe 52 is connected to the air outlet of the fan 51, and the other end of the air intake pipe 52 passes through the air inlet and communicates with the inside of the cooling box. The fan 51 draws in outside air and sends it into the cooling box 1 through the air intake pipe 52, providing a cooling air source for the cooling process.

[0025] It should be noted that a frequency converter 7 is installed on the drive mechanism of the fan 51. The speed of the fan 51 can be adjusted by the frequency converter 7, thereby controlling the cooling air volume entering the cooling box 1 to meet different cooling needs.

[0026] The cooling box 1 is also equipped with a thickness detection sensor 8. The thickness detection sensor 8 is electrically connected to the frequency converter 7 and the flow control valve. The thickness detection sensor 8 can detect the thickness of the strip in real time. According to the change in the thickness of the strip, the signal is transmitted to the frequency converter 7 and the flow control valve. The frequency converter 7 automatically adjusts the fan speed, and the flow control valve automatically adjusts the liquid supply of the cooling nozzle 6, so as to realize the automatic and precise adjustment of the cooling parameters and ensure that strips of different thicknesses can get the best cooling effect.

[0027] like Figures 1 to 4 As shown, the flow distribution assembly 4 includes a flow distribution plate 41 and multiple flow distribution channels 42. The flow distribution plate 41 is inclined and fixedly connected to the inner wall of the cooling box 1. Multiple flow distribution channels 42 are opened on the surface of the flow distribution plate 41. The diameter of the flow distribution channels 42 gradually decreases from the end near the air inlet pipe to the end away from the air inlet pipe. This design enables the cooling air entering the cooling box 1 to be evenly distributed according to the change in the diameter of the flow distribution channels 42 under the action of the flow distribution plate 41, ensuring the uniform distribution of cooling air in the cooling box 1, thereby enabling the plate and strip to be uniformly cooled.

[0028] Working principle and process: In practical applications, the hot-dip galvanized aluminum-magnesium sheet to be cooled is fed into the cooling box 1 through the top opening, and the sheet moves inside the cooling box 1 along the conveying direction. The fan 51 is started, and the fan 51 sends outside air into the cooling box 1 through the air inlet pipe 52. When the air passes through the diversion component 4, it is evenly distributed inside the cooling box 1 under the action of the diversion plate 41 and the diversion channel 42.

[0029] After the thickness sensor detects the thickness of the strip, it transmits the signal to the frequency converter 7 and the flow control valve. If the strip is thicker and requires stronger cooling, the frequency converter 7 will automatically increase the speed of the fan 51 to increase the cooling airflow, while the flow control valve will increase the liquid supply of the cooling nozzle 6. Conversely, if the strip is thinner, the frequency converter 7 will reduce the speed of the fan 51 to reduce the cooling airflow, and the flow control valve will reduce the liquid supply of the cooling nozzle.

[0030] The cooling air and the coolant sprayed from the cooling nozzles 6 work together to cool the strip. The cooled hot air and coolant are then discharged from the cooling chamber, completing the cooling process for the hot-dip galvanized aluminum-magnesium strip. Throughout the cooling process, real-time monitoring and automatic adjustment ensure that the strip receives efficient and uniform cooling to meet production requirements.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A batch hot dip galvannealed aluminium magnesium upshot port cooling device, characterized by: The cooling box (1) includes an air inlet (2), an air outlet (3), a flow divider (4), an air intake assembly (5), and cooling nozzles (6). The cooling box (1) is rectangular in shape and has a protruding cavity at the bottom and an opening at the top. An air inlet (2) is provided on one side of the cooling box (1), and an air outlet (3) is provided on the other side. Multiple sets of cooling nozzles (6) are installed at the lower part of the interior of the cooling box (1). The cooling nozzles (6) are arranged at equal intervals along the conveying direction of the zinc-aluminum-magnesium sheet. Each cooling nozzle (6) is connected to an independent liquid supply pipeline, and a flow control valve is provided on the liquid supply pipeline. The flow divider (4) is located inside the cooling box (1) and at the air inlet. The air intake assembly (5) is located outside the air inlet of the cooling box (1).

2. A batch hot dip galvannealing up-draught port cooling device according to claim 1, characterized in that: The air intake assembly (5) includes a fan (51) and an air intake pipe (52). The fan (51) is installed outside the cooling box (1). One end of the air intake pipe (52) is connected to the air outlet of the fan (51), and the other end of the air intake pipe (52) passes through the air inlet and communicates with the inside of the cooling box.

3. A batch hot dip galvannealing up-draught port cooling device according to claim 2, characterized in that: A frequency converter (7) is installed on the drive mechanism of the fan (51).

4. A batch hot dip Galvalume® upleg nozzle cooling device according to claim 1, characterized in that: The cooling box (1) is also equipped with a thickness detection sensor (8), which is electrically connected to the frequency converter (7) and the flow control valve.

5. A batch hot dip Galvalume® upleg nozzle cooling device according to claim 1, characterized in that: The diversion assembly (4) includes a diversion plate (41) and multiple diversion channels (42). The diversion plate (41) is inclined and fixedly connected to the inner wall of the cooling box (1). Multiple diversion channels (42) are opened on the surface of the diversion plate (41). The diameter of the diversion channel (42) gradually decreases from the end near the air inlet pipe to the end away from the air inlet pipe.

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