A pressure gauge on-line reading monitoring device

By designing an online pressure gauge reading monitoring device with an adjustable-angle carbon steel connecting rod and a reflective layer, the problems of low efficiency, large error, and lag in manual inspection of pressure gauge readings were solved, achieving real-time and accurate reading monitoring.

CN224319413UActive Publication Date: 2026-06-02SHENZHEN GUANGQIAN ELECTRIC POWER +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN GUANGQIAN ELECTRIC POWER
Filing Date
2025-06-13
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

In the existing technology, manual inspection of pressure gauge readings is inefficient, has large errors and strong lag, and cannot achieve real-time and accurate monitoring.

Method used

An online pressure gauge reading monitoring device was designed. It utilizes a flexible carbon steel connecting rod and a reflective cavity with a reflective coating to achieve real-time monitoring of the pressure gauge through a monitoring lens and LED light strip. The lens angle and position are adjustable, and the light is reflected onto the dial for image capture.

Benefits of technology

It enables real-time and accurate monitoring of pressure gauge readings, solving the problems of inefficiency and lag in manual inspections, and improving monitoring efficiency and accuracy.

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Abstract

The utility model discloses an on-line reading monitoring device for a pressure gauge, which relates to the technical field of monitoring devices and includes a fixed seat. There is a housing on one side of the fixed seat. A monitoring lens is fixedly connected inside the fixed seat. There is a connecting seat at the bottom of the fixed seat. A connecting rod is fixedly connected to the bottom of the connecting seat, and a clamp is fixedly connected to one end of the connecting rod. The utility model is fixed on the pipeline at the bottom of the pressure gauge through the clamp, so that the monitoring device can be installed on the pipeline. Moreover, the connecting rod is made of carbon steel that can be freely bent. Therefore, the position of the monitoring lens and the angle it is aligned with can be adjusted. After aligning the angle of the monitoring lens with the dial of the pressure gauge, when the monitoring lens is started, the LED light strip will be started synchronously. The inner wall of the housing is coated with a reflective layer, so that a reflection cavity is formed inside the housing, enabling the light emitted by the LED light strip to be reflected to the outside and irradiate on the dial of the pressure gauge, facilitating the monitoring lens to monitor the pressure gauge in real time.
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Description

Technical Field

[0001] This utility model relates to the field of monitoring equipment technology, specifically to an online reading monitoring device for a pressure gauge. Background Technology

[0002] A pressure gauge is an industrial automation instrument used to measure the pressure of fluids such as gases, liquids, or steam. Its working principle is based on the deformation of an elastic element under pressure. The deformation is converted into pointer displacement through a mechanical transmission mechanism, thereby displaying the pressure value on the dial. Its core functions include real-time monitoring, alarm control, and data recording. It is widely used in petrochemical, heating network, medical equipment, aerospace and other fields to ensure the safe operation of the system and the stability of process parameters.

[0003] In existing technologies, areas with pressure gauges installed require frequent monitoring of their data. Currently, the pressure gauge readings are usually checked manually, with the readings recorded and then analyzed collectively. However, this manual inspection method is inefficient, has large errors, and is somewhat lagging, making it impossible to obtain the pressure gauge data in real time and accurately. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide an online pressure gauge reading monitoring device to solve the technical problems that manual inspection is inefficient, has large errors, and has a certain lag, making it impossible to obtain the pressure gauge data in real time and accurately.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an online reading monitoring device for a pressure gauge, comprising a fixed base, a housing fixedly connected to one side of the fixed base, a monitoring lens fixedly connected inside the fixed base, with the imaging surface of the monitoring lens located inside the housing, a connecting base fixedly connected to the bottom of the fixed base, and a connecting rod fixedly connected to the bottom of the connecting base, the connecting rod being made of freely bendable carbon steel, the connecting rod serving to freely adjust the position and angle of the monitoring lens, and a clamp fixedly connected to one end of the connecting rod.

[0006] By adopting the above technical solution, this utility model uses clamps to fix the device to the pipe at the bottom of the pressure gauge, allowing the monitoring equipment to be installed on the pipe. The connecting rod is made of freely bendable carbon steel, so the position and angle of the monitoring lens can be adjusted by bending the connecting rod. After aligning the monitoring lens with the pressure gauge dial, the monitoring lens is activated, and the LED light strip starts simultaneously. The inner wall of the outer casing is coated with a reflective layer, creating a reflective cavity inside the casing. This allows the light emitted by the LED light strip to be reflected to the outside and illuminate the pressure gauge dial, facilitating real-time monitoring of the pressure gauge. This solves the technical problems of low efficiency, large errors, and certain lag in manual inspections, which cannot obtain real-time and accurate data from the pressure gauge.

[0007] Furthermore, a pressure gauge is installed on one side of the monitoring lens, and the shooting surface of the monitoring lens faces the surface of the pressure gauge. A pipe is fixedly connected to the bottom of the pressure gauge. The pipe is located inside the clamp. The diameter of the clamp is adjusted by bolts, and the cross-sectional diameter of the clamp matches the cross-sectional diameter of the pipe.

[0008] By adopting the above technical solution, the entire monitoring equipment is fixed to the pipe at the bottom of the pressure gauge by clamps, and the clamps themselves can be adjusted in size, so they can be adapted to pipes of different diameters.

[0009] Furthermore, an LED light strip is fixedly connected to the outer wall of the monitoring lens, and the LED light strip is electrically connected to the monitoring lens. The power supplies for both the monitoring lens and the LED light strip are installed inside the mounting bracket. The inner wall of the housing is coated with a reflective layer, and the inner wall of the housing forms a reflective cavity through the reflective layer. The reflective cavity serves to assist the monitoring lens in taking pictures.

[0010] By adopting the above technical solution, in order to ensure the normal operation of the monitoring lens, the LED light strip will be activated after the monitoring lens is turned on, and the inner wall of the housing is coated with a reflective layer, thereby forming a reflective cavity inside the housing, so that the light emitted by the LED light strip can be reflected to the outside and illuminate the dial of the pressure gauge, which facilitates the monitoring lens to monitor the pressure gauge in real time.

[0011] In summary, this utility model has the following beneficial effects: It is fixed to the pipe at the bottom of the pressure gauge by a clamp, allowing the monitoring equipment to be installed on the pipe. The connecting rod is made of freely bendable carbon steel, so the position and angle of the monitoring lens can be adjusted by bending the connecting rod. After aligning the monitoring lens with the pressure gauge dial, activating the monitoring lens will simultaneously activate the LED light strip. The inner wall of the outer casing is coated with a reflective layer, creating a reflective cavity inside the casing. This allows the light emitted by the LED light strip to be reflected to the outside and illuminate the pressure gauge dial, facilitating real-time monitoring of the pressure gauge. This solves the technical problems of low efficiency, large errors, and certain lag in manual inspections, which cannot obtain real-time and accurate data from the pressure gauge. Attached Figure Description

[0012] Figure 1 This is a first-view structural schematic diagram of the present invention;

[0013] Figure 2 This is a structural schematic diagram of the present invention from a second perspective;

[0014] Figure 3 This is a cross-sectional view of some parts of this utility model;

[0015] Figure 4 This utility model Figure 3 Enlarged view of point A.

[0016] In the diagram: 1. Fixing base; 2. Outer shell; 3. Connecting base; 4. Connecting rod; 5. Clamp; 6. Reflecting cavity; 7. Monitoring lens; 8. LED light strip; 9. Pipeline; 10. Pressure gauge. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0018] The embodiments of this utility model will be described below based on its overall structure.

[0019] An online pressure gauge reading monitoring device, such as Figure 1-4As shown, it includes a fixed base 1, a housing 2 fixedly connected to one side of the fixed base 1, a monitoring lens 7 fixedly connected inside the fixed base 1, and the shooting surface of the monitoring lens 7 is located inside the housing 2. A connecting base 3 is fixedly connected to the bottom of the fixed base 1, and a connecting rod 4 is fixedly connected to the bottom of the connecting base 3. The connecting rod 4 is made of carbon steel material that can be bent freely. The connecting rod 4 can freely adjust the position and angle of the monitoring lens 7. A clamp 5 is fixedly connected to one end of the connecting rod 4.

[0020] After the clamp 5 is locked, the connecting rod 4 can be moved. The connecting rod 4 is made of carbon steel that can be bent freely. Therefore, the user can adjust the position and the angle of the monitoring lens 7 by bending the connecting rod 4. After the angle between the monitoring lens 7 and the outer shell 2 is aligned with the dial of the pressure gauge 10, the monitoring equipment is installed. At this time, the power supply of the monitoring lens 7 is turned on. The power supply of the monitoring lens 7 is installed inside the fixed base 1, and the monitoring lens 7 will start working.

[0021] In the example, a pressure gauge 10 is installed on one side of the monitoring lens 7, and the shooting surface of the monitoring lens 7 faces the surface of the pressure gauge 10. A pipe 9 is fixedly connected to the bottom of the pressure gauge 10. The pipe 9 is located inside the clamp 5. The clamp 5 adjusts its own diameter by bolts, and the cross-sectional diameter of the clamp 5 matches the cross-sectional diameter of the pipe 9.

[0022] The entire monitoring device is fixed to the pipe 9 at the bottom of the pressure gauge 10 by clamp 5. The clamp 5 itself is adjustable in size, so it can be adapted to pipes of different diameters.

[0023] In the example, an LED light strip 8 is fixedly connected to the outer wall of the monitoring lens 7, and the LED light strip 8 is electrically connected to the monitoring lens 7. The power supplies of the monitoring lens 7 and the LED light strip 8 are both installed inside the mounting base 1. The inner wall of the outer shell 2 is coated with a reflective layer, and the inner wall of the outer shell 2 forms a reflective cavity 6 through the reflective layer. The reflective cavity 6 plays a role in assisting the monitoring lens 7 to take pictures.

[0024] To ensure the normal operation of the monitoring lens 7, the LED light strip 8 will be activated after the monitoring lens 7 is turned on, and the inner wall of the housing 2 is coated with a reflective layer, thereby forming a reflective cavity 6 inside the housing 2, so that the light emitted by the LED light strip 8 can be reflected to the outside and illuminate the dial of the pressure gauge 10, so that the monitoring lens 7 can monitor the pressure gauge 10 in real time.

[0025] The working principle of this utility model is as follows: When in use, the user needs to monitor the pressure gauge 10 in real time. First, the entire monitoring device is fixed to the pipe 9 at the bottom of the pressure gauge 10 by clamp 5. The clamp 5 itself can be adjusted in size, so it can be adapted to pipes of different diameters.

[0026] After the clamp 5 is locked, the connecting rod 4 can be moved. The connecting rod 4 is made of carbon steel that can be bent freely, so the user can adjust the position of the monitoring lens 7 and its pointing angle by bending the connecting rod 4.

[0027] After aligning the angle between the monitoring lens 7 and the housing 2 with the dial of the pressure gauge 10, the monitoring equipment is installed. At this time, turn on the power supply of the monitoring lens 7, which is installed inside the mounting base 1, and the monitoring lens 7 will start working.

[0028] To ensure the normal operation of the monitoring lens 7, the LED light strip 8 will be activated after the monitoring lens 7 is turned on, and the inner wall of the housing 2 is coated with a reflective layer, thereby forming a reflective cavity 6 inside the housing 2, so that the light emitted by the LED light strip 8 can be reflected to the outside and illuminate the dial of the pressure gauge 10, so that the monitoring lens 7 can monitor the pressure gauge 10 in real time.

[0029] The above structure solves the technical problems of low efficiency, large errors, and certain lag in manual inspection, which makes it impossible to obtain real-time and accurate data from the pressure gauge.

[0030] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A pressure gauge on-line reading monitoring device comprising a fixing base (1), characterized in that: The mounting base (1) is fixedly connected to a housing (2) on one side. The mounting base (1) is fixedly connected to a monitoring lens (7), and the shooting surface of the monitoring lens (7) is located inside the housing (2). The mounting base (1) is fixedly connected to a connecting base (3), and the bottom of the connecting base (3) is fixedly connected to a connecting rod (4). The connecting rod (4) is made of carbon steel material that can be bent freely. The connecting rod (4) can freely adjust the position and angle of the monitoring lens (7). One end of the connecting rod (4) is fixedly connected to a clamp (5).

2. The pressure gauge online reading monitoring device according to claim 1, characterized in that: A pressure gauge (10) is provided on one side of the monitoring lens (7), and the shooting surface of the monitoring lens (7) faces the surface of the pressure gauge (10).

3. The pressure gauge online reading monitoring device according to claim 2, characterized in that: The pressure gauge (10) is fixedly connected to a pipe (9) at its bottom, and the pipe (9) is located inside the clamp (5).

4. The pressure gauge online reading monitoring device according to claim 1, characterized in that: An LED light strip (8) is fixedly connected to the outer wall of the monitoring lens (7), and the LED light strip (8) and the monitoring lens (7) are electrically connected. The power supplies of the monitoring lens (7) and the LED light strip (8) are both installed inside the mounting base (1).

5. The pressure gauge online reading monitoring device according to claim 1, characterized in that: The inner wall of the outer shell (2) is coated with a reflective layer, and the inner wall of the outer shell (2) forms a reflective cavity (6) through the reflective layer. The reflective cavity (6) serves to assist the monitoring lens (7) in taking pictures.

6. The pressure gauge online reading monitoring device according to claim 3, characterized in that: The clamp (5) adjusts its own diameter by bolts, and the cross-sectional diameter of the clamp (5) matches the cross-sectional diameter of the pipe (9).