A sterilization device for waxy corn production

Abstract

The utility model relates to the waxy corn production technical field especially, and a sterilization device for waxy corn production is provided, including the bottom plate, the inside of shell is equipped with the stirring mechanism, the outer wall of stirring box is installed with the sliding door, the inner wall of stirring box is fixedly connected with the shunt ring. The sterilization device for waxy corn production, through the cooperation of stirring mechanism and stirring box, the sliding sleeve moves with the up-down movement of stirring rod, the sliding sleeve is limited linear motion by shell, and the up-down movement of stirring rod can make waxy corn move while stirring, the up-down movement of stirring rod driven by stirring mechanism can reduce the stirring dead angle, and then can reduce the disinfection dead angle, through the cooperation of recovery mechanism and filter screen, the water content on waxy corn is reduced, the water pump is started, the steam water at the lower end of stirring box is pumped out and is transported to the heating cylinder, realizes waste water utilization, reduces the waste of water, through recovery mechanism, the water produced by steam can be recycled, and the waste of water resources is reduced.

Description

Technical Field

[0001] This utility model relates to the field of glutinous corn production technology, specifically a sterilization device for glutinous corn production. Background Technology

[0002] Waxy corn is a mutant of corn endosperm traits, also known as sticky corn or waxy corn.

[0003] For example, a sterilization device for sweet and waxy corn production, with announcement number "CN218073425U", is simple to operate and convenient to use. It can effectively ensure the uniformity of corn cooking and sterilization, effectively avoiding overheating and nutrient damage caused by prolonged operation. It can also effectively monitor and adjust the pressure inside the equipment in real time, ensuring safety during operation. Furthermore, it can effectively dampen and buffer shocks, ensuring stability during operation. However, the rotation of the steam conduit prevents the corn at the lower end from being stirred, creating sterilization dead zones. Additionally, the water generated during steam pre-cooling is not reused. Utility Model Content

[0004] The purpose of this invention is to solve the problems of the above-mentioned device, where the steam pipe rotates but the corn at the lower end cannot be stirred, resulting in a sterilization dead zone at the lower end, and the water generated during steam pre-cooling is not reused. Therefore, a sterilization device for glutinous corn production is proposed.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A sterilization device for glutinous corn production is designed, including a base plate, a recycling mechanism above the base plate, a mixing box fixedly connected to the upper left side of the base plate, a filter screen installed on the inner wall of the mixing box, an outer shell fixedly connected to the upper end of the outer wall of the mixing box, a stirring mechanism inside the outer shell, a sliding door installed on the outer wall of the mixing box, and a flow divider ring fixedly connected to the inner wall of the mixing box.

[0007] Preferably, the stirring mechanism includes a motor, the output shaft of which is fixedly connected to a reciprocating screw. The outer wall of the reciprocating screw is slidably connected to a slider. The upper outer wall of the reciprocating screw is rotatably connected to a housing via a bearing. The lower end of the reciprocating screw is fixedly connected to a rotating rod. The outer wall protrusion of the slider is slidably connected to a straight rod machined into the housing. The outer wall of the slider is fixedly connected to a turntable. The inner wall of the turntable is rotatably connected to a stirring rod via a bearing. The protrusion of the stirring rod is slidably connected to the rotating rod. The outer wall of the stirring rod is rotatably connected to a sliding sleeve via a bearing.

[0008] Preferably, the outer wall of the sliding sleeve is slidably connected to the mixing tank, and the outer wall of the motor is threadedly connected to the outer shell.

[0009] Preferably, the recycling mechanism includes a water pump, the input end of which is fixedly connected to the drain pipe of the mixing tank, the output end of which is fixedly connected to the heating cylinder, a plurality of heating wires are installed on the inner wall of the heating cylinder, and an air pipe is fixedly connected to the upper end of the inner wall of the heating cylinder, the inner wall of which is fixedly connected to the input end of the air pump.

[0010] Preferably, the output end of the air pump is fixedly connected to the diverter ring via a hose, and the lower ends of the heating cylinder and the water pump are fixedly connected to the base plate.

[0011] Preferably, the lower end of the outer wall of the air pump is fixedly connected to the heating cylinder.

[0012] The present invention proposes a sterilization device for glutinous corn production, which has the following advantages: Through the cooperation of the stirring mechanism and the stirring box, the output shaft of the motor rotates, driving the reciprocating screw to rotate. The reciprocating screw rotates, driving the slider to move up and down reciprocally. The slider is limited by the outer shell and moves linearly. At the same time, the reciprocating screw rotates, driving the rotating rod to rotate. The slider moves back and forth, driving the turntable to move back and forth. The rotating rod rotates, and the slider moves, driving the stirring rod to move. This achieves simultaneous up and down movement and rotation of the stirring rod. The up and down movement of the stirring rod drives the sliding sleeve to move. The sliding sleeve is limited by the outer shell and moves linearly. The simultaneous up and down movement and stirring of the stirring rod allows the glutinous corn to move. The stirring mechanism driving the stirring rod to move up and down reduces the stirring dead corners, thereby reducing the sterilization dead corners.

[0013] With the cooperation of the recycling mechanism and the filter screen, the inner wall of the mixing tank is equipped with a filter screen, which can filter the water generated by steam to the lower end of the mixing tank, reducing the water content of the glutinous corn. The water pump is started to draw out the steam water at the lower end of the mixing tank and send it to the heating cylinder, realizing wastewater utilization and reducing water waste. The recycling mechanism can recover the water generated by steam, reducing the waste of water resources. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 for Figure 1 A front sectional view;

[0016] Figure 3 This is a top sectional view of the mixing tank;

[0017] Figure 4 This is a schematic diagram showing the connection between the rotating rod and the stirring rod;

[0018] Figure 5 for Figure 2Schematic diagram of part A in the middle.

[0019] In the diagram: 1. Base plate, 2. Recycling mechanism, 201. Water pump, 202. Heating cylinder, 203. Heating wire, 204. Air pipe, 205. Air pump, 3. Mixing tank, 4. Filter screen, 5. Outer shell, 6. Mixing mechanism, 601. Motor, 602. Reciprocating screw, 603. Slider, 604. Rotating rod, 605. Turntable, 606. Mixing rod, 607. Sliding sleeve, 7. Pull door, 8. Diverter ring. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] See attached document Figure 1-5 :

[0022] In this embodiment, a sterilization device for producing glutinous corn includes a base plate 1, a recycling mechanism 2 is provided above the base plate 1, a mixing box 3 is fixedly connected to the upper left side of the base plate 1, a filter screen 4 is installed on the inner wall of the mixing box 3, the filter screen 4 can filter out water, the filter screen 4 can be removed, and an outer shell 5 is fixedly connected to the upper end of the outer wall of the mixing box 3, and a stirring mechanism 6 is provided inside the outer shell 5.

[0023] The outer wall of the mixing tank 3 is equipped with a sliding door 7, which is threadedly connected to the mixing tank 3 by bolts. A sealing gasket is provided at the connection. The inner wall of the mixing tank 3 is fixedly connected to the flow divider ring 8. The inner wall of the flow divider ring 8 is fixedly connected to the mixing tank 3. The flow divider ring 8 can divide hot air into multiple portions and deliver them into the mixing tank 3.

[0024] See attached document Figure 1-2 And 4:

[0025] The stirring mechanism 6 includes a motor 601. The output shaft of the motor 601 is fixedly connected to a reciprocating screw 602. The rotation of the output shaft of the motor 601 drives the reciprocating screw 602 to rotate. The outer wall of the reciprocating screw 602 is slidably connected to the slider 603. The rotation of the reciprocating screw 602 drives the slider 603 to move back and forth. The upper outer wall of the reciprocating screw 602 is rotatably connected to the outer shell 5 through a bearing. The lower end of the reciprocating screw 602 is fixedly connected to a rotating rod 604. The rotation of the reciprocating screw 602 drives the rotating rod 604 to rotate. The protrusion on the outer wall of the slider 603 is slidably connected to a straight rod machined in the outer shell 5. The slider 603 is limited by the linear movement of the outer shell 5.

[0026] The outer wall of slider 603 is fixedly connected to turntable 605. The movement of slider 603 drives the turntable 605 to move. The inner wall of turntable 605 is rotatably connected to stirring rod 606 through bearing. The movement of turntable 605 drives the stirring rod 606 to move. The protrusion of stirring rod 606 is slidably connected to rotating rod 604.

[0027] Rotating rod 604 drives stirring rod 606 to rotate. Stirring rod 606 can slide on rotating rod 604. The outer wall of stirring rod 606 is rotatably connected to sliding sleeve 607 through bearing. The movement of stirring rod 606 drives sliding sleeve 607 to move. The outer wall of sliding sleeve 607 is slidably connected to mixing box 3. Sliding sleeve 607 is limited by mixing box 3 to move linearly. The outer wall of motor 601 is threadedly connected to outer shell 5.

[0028] See attached document Figure 1-2 :

[0029] The recycling mechanism 2 includes a water pump 201. The input end of the water pump 201 is fixedly connected to the drain pipe of the mixing tank 3. The water pump 201 draws water from the mixing tank 3 and delivers it to the heating cylinder 202. The output end of the water pump 201 is fixedly connected to the heating cylinder 202. Multiple heating wires 203 are installed on the inner wall of the heating cylinder 202. The heating wires 203 are connected to an external power source through a reserved wiring hole.

[0030] The upper end of the inner wall of the heating cylinder 202 is fixedly connected to the gas pipe 204. The upper end of the heating cylinder 202 is inverted funnel-shaped, which can concentrate steam into the gas pipe 204. The inner wall of the gas pipe 204 is fixedly connected to the input end of the air pump 205. The air pump pipe 205 absorbs the steam in the heating cylinder 202 and delivers it to the diversion pipe 8 through the hose. The output end of the air pump 205 is fixedly connected to the diversion ring 8 through the hose. The lower ends of the heating cylinder 202 and the water pump 201 are fixedly connected to the base plate 1. The lower end of the outer wall of the air pump 205 is fixedly connected to the heating cylinder 202.

[0031] Working principle:

[0032] The glutinous corn is sterilized during production.

[0033] Work process:

[0034] The staff pours glutinous corn into mixing tank 3 through the inlet, covers the inlet with a cover plate, then supplies water into heating cylinder 202 through the inlet pipe (equipped with a valve), closes the valve on the inlet pipe, and starts the heating wire 203 (such as...) inside heating cylinder 202. Figure 2Heating wire 203 heats the water in heating cylinder 202 to generate steam (the water content in heating cylinder 202 can be observed through the observation window of heating cylinder 202; if it is too low, water is added to prevent heating wire 203 from burning dry; heating wire 203 is connected to a thermostat to control the temperature, and the observation window is also equipped with a thermostat connected to heating wire 203 to prevent fogging). Air pump 205 is started, and air pump 205 draws the steam generated in heating cylinder 202 out through air pipe 204, and then delivers it to the distribution ring 8. The distribution pipe 8 divides the steam into multiple portions and delivers them to the mixing box 3 (a filter screen is provided at the contact end between the distribution pipe 8 and the mixing box 3 to prevent corn kernels from entering), thus steam sterilizing the corn in the mixing box 3.

[0035] When motor 601 is started, the output shaft of motor 601 rotates, driving the reciprocating screw 602 to rotate (e.g., Figure 2 The reciprocating screw 602 rotates, causing the slider 603 to move up and down reciprocally. The slider 603 is limited by the linear motion of the outer casing 5. At the same time, the rotation of the reciprocating screw 602 causes the rotating rod 604 to rotate. The reciprocating movement of the slider 603 causes the turntable 605 to move reciprocally. The rotation of the rotating rod 604 causes the stirring rod 606 to rotate (because the protrusion of the stirring rod 606 is slidably connected to and engaged with the groove of the rotating rod 604, the rotation of the rotating rod 604 causes the stirring rod 606 to rotate, and the stirring rod 606 can move on the rotating rod 604). The movement of the slider 603 causes the stirring rod 606 to move (e.g., Figure 4 This allows the stirring rod 606 to move up and down while rotating. The up and down movement of the stirring rod 606 drives the sliding sleeve 607 to move. The sliding sleeve 607 is limited by the outer shell 5 and moves linearly. The stirring rod 606 moves up and down while stirring, which can make the glutinous corn move and reduce the stirring dead corners, so that the glutinous corn can be disinfected. After disinfection, turn off all power, open the sliding door 7, and collect the glutinous corn through the collection box.

[0036] Because the inner wall of the mixing tank 3 is equipped with a filter screen 7, the water generated by the steam can be filtered to the lower end of the mixing tank 3, reducing the water content of the glutinous corn. The water pump 201 is started to extract the steam water from the lower end of the mixing tank 3 and transport it to the heating cylinder 202 (the lower end of the mixing tank 3 is tilted to the right and the water will flow to the right), realizing the utilization of wastewater and reducing water waste.

[0037] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A sterilization device for producing glutinous corn, comprising a base plate (1), characterized in that: A recycling mechanism (2) is provided above the base plate (1). A mixing tank (3) is fixedly connected to the upper left side of the base plate (1). A filter screen (4) is installed on the inner wall of the mixing tank (3). A shell (5) is fixedly connected to the upper end of the outer wall of the mixing tank (3). A stirring mechanism (6) is provided inside the shell (5). A sliding door (7) is installed on the outer wall of the mixing tank (3). The inner wall of the mixing tank (3) is fixedly connected to the diversion ring (8).

2. The sterilization device for glutinous corn production according to claim 1, characterized in that: The stirring mechanism (6) includes a motor (601), the output shaft of which is fixedly connected to a reciprocating screw (602). The outer wall of the reciprocating screw (602) is slidably connected to a slider (603). The upper outer wall of the reciprocating screw (602) is rotatably connected to the outer shell (5) via a bearing. The lower end of the reciprocating screw (602) is fixedly connected to a rotating rod (604). The outer wall protrusion of the slider (603) is slidably connected to a straight rod machined in the outer shell (5). The outer wall of the slider (603) is fixedly connected to a turntable (605). The inner wall of the turntable (605) is rotatably connected to a stirring rod (606) via a bearing. The protrusion of the stirring rod (606) is slidably connected to the rotating rod (604). The outer wall of the stirring rod (606) is rotatably connected to a sliding sleeve (607) via a bearing.

3. The sterilization device for waxy corn production according to claim 2, characterized in that: The outer wall of the sliding sleeve (607) is slidably connected to the mixing tank (3), and the outer wall of the motor (601) is threadedly connected to the outer shell (5) by a thread.

4. The sterilization device for producing glutinous corn according to claim 1, characterized in that: The recycling mechanism (2) includes a water pump (201), the input end of which is fixedly connected to the drain pipe of the mixing tank (3), the output end of which is fixedly connected to the heating cylinder (202), the inner wall of which is equipped with multiple heating wires (203), the upper end of the inner wall of which is fixedly connected to an air pipe (204), and the inner wall of which is fixedly connected to the input end of an air pump (205).

5. The sterilization device for waxy corn production according to claim 4, characterized in that: The output end of the air pump (205) is fixedly connected to the diverter ring (8) through a hose, and the lower ends of the heating cylinder (202) and the water pump (201) are fixedly connected to the base plate (1).

6. The sterilization device for waxy corn production according to claim 5, characterized in that: The lower end of the outer wall of the air pump (205) is fixedly connected to the heating cylinder (202).

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