A high-stability emulsion drilling machine filtering and purifying device

By using a dual-layer filter structure and a reverse jet pipe design, the problem of easy clogging of the filter screen in emulsion filtration devices is solved, enabling rapid filtration of emulsions and quick disassembly of the filter screen, thereby improving the filtration effect and the service life of the filter element.

CN224321096UActive Publication Date: 2026-06-05HEBEI KUANGJIE ELECTROMECHANICAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBEI KUANGJIE ELECTROMECHANICAL TECH CO LTD
Filing Date
2025-07-02
Publication Date
2026-06-05

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Abstract

The utility model relates to emulsion filtration purification technical field, the utility model provides a kind of high stability emulsion drilling rig's filtration purification device, including storage tank, the inner wall both sides of the storage tank are fixed and are provided with link groove, the rear end of the storage tank is fixed and is provided with connecting hole;First filter core, the first filter core is fixedly connected in the inside of storage tank, the upper end of the first filter core is fixedly installed with fixed ring, the inside of the first filter core is fixedly connected with support plate, and the upper end of support plate is fixedly connected with mounting plate, the inside of the mounting plate is fixed and is provided with hole, solve the original emulsion filtration device effect single, and first carry out large particle filtration when emulsion is filtered, there is the phenomenon of plugging in filter screen after long time use, cause filtering effect to be poor, when emulsion is filtered, unable to quickly dismantle replacement of filtration structure, cause filtration structure replacement time to be too long to influence subsequent use technical problem.
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Description

Technical Field

[0001] This utility model relates to the field of emulsion filtration and purification technology, specifically to a filtration and purification device for a high-stability emulsion drilling rig. Background Technology

[0002] Emulsion drilling rigs are drilling machines that use emulsion as their working medium, primarily for drilling operations in mines such as coal mines. They are powered by an emulsion hydraulic pump station, converting hydraulic energy into mechanical energy to perform drilling and anchor bolt installation. The emulsion is a high-performance semi-synthetic metalworking fluid, particularly suitable for processing aluminum and its alloys, but not for lead-containing materials such as some brass and tin metals. The product has a long service life and is completely unaffected by oil leaks or contamination; it is best prepared with soft water. The emulsion uses a chlorine-free, specially formulated solution to address various problems encountered during the processing of aluminum and its alloys (such as chip adhesion, tool wear, poor workpiece surface finish, and surface contamination).

[0003] The emulsion contains solid contaminants, which are removed by a filtration and purification device to ensure that the emulsion maintains stable physicochemical properties. The original emulsion filtration device has a single effect and first filters large particles when filtering the emulsion. After long-term use, the filter screen becomes clogged, resulting in poor filtration effect. The filter structure cannot be quickly disassembled and replaced when filtering the emulsion, resulting in excessive replacement time and affecting subsequent use. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a filtration and purification device for a high-stability emulsion drilling rig. It solves the technical problems of the original emulsion filtration device having a single effect, first filtering large particles when filtering emulsion, and the filter screen becoming clogged after long-term use, resulting in poor filtration effect. It also solves the technical problems of the filter structure not being able to be quickly disassembled and replaced when filtering emulsion, resulting in excessively long replacement time and affecting subsequent use.

[0005] According to one aspect, at least one embodiment of the present invention provides a filtration and purification device for a high-stability emulsion drilling rig, comprising: a storage tank, wherein connecting grooves are fixedly provided on both sides of the inner wall of the storage tank, and a connecting hole is fixedly provided at the rear end of the storage tank;

[0006] The first filter element is fixedly connected inside the storage tank. A fixing ring is fixedly installed on the upper end of the first filter element. A support plate is fixedly connected inside the first filter element, and an mounting plate is fixedly connected to the upper end of the support plate. A hole is fixedly opened inside the mounting plate, and a second filter element is fixedly connected inside the hole. A snap-fit ​​ring is fixedly installed on the upper end of the second filter element.

[0007] For example, in at least one embodiment of the present invention, a filtration and purification device for a high-stability emulsion drilling rig further includes: a connecting pipe fixedly installed at the front end of the storage tank, an emulsion tank fixedly installed at the front end of the connecting pipe, a drain pipe fixedly installed at the front end of the emulsion tank, a conveying pipe fixedly connected inside the storage tank, a sealing cover fixedly connected above the storage tank, a pressure gauge fixedly installed above the sealing cover, and a switch screw fixedly installed at the front end of the sealing cover.

[0008] For example, in at least one embodiment of the present invention, a filtration and purification device for a high-stability emulsion drilling rig further includes: a box body fixedly connected to the rear end of the storage tank; an input pipe fixedly installed on the top of the box body; outlets fixedly opened on both sides of the box body, and connecting pipes fixedly installed at the lower ends of the outlets; partitions fixedly installed on both sides inside the box body, and sliding grooves fixedly opened at the upper ends of the partitions; an air pump fixedly installed on the inner wall of the partitions, and an air jet pipe fixedly installed at the upper end of the air pump; a frame fixedly connected to the inner side of the air jet pipe, and sliding strips fixedly installed on both sides of the frame; and a filter screen fixedly installed inside the frame.

[0009] For example, in a high-stability emulsion drilling rig filtration and purification device provided in at least one embodiment of the present invention, the connecting groove is symmetrically installed on the left and right sides of the inner wall of the storage tank with the storage tank as the center reference, and the fixing ring is symmetrically installed on the left and right sides of the first filter element with the first filter element as the center reference.

[0010] For example, in a high-stability emulsion drilling rig filtration and purification device provided in at least one embodiment of the present invention, the device further includes: a fixed connection between the support plate and the mounting plate; four holes; an interlocking connection between the second filter element and the holes; and an interlocking connection between the second filter element and the holes via a snap-fit ​​ring.

[0011] For example, in a high-stability emulsion drilling rig filtration and purification device provided in at least one embodiment of the present invention, four drain pipes are fixedly installed at the lower end of the conveying pipe, the connecting groove and the fixing ring are interlocked, and a handle is fixedly installed at the upper end of the sealing cover.

[0012] For example, in at least one embodiment of the present invention, a filtration and purification device for a high-stability emulsion drilling rig further includes: the discharge outlet is symmetrically installed on the front and rear sides of the housing with the housing as the center reference, and the partition is symmetrically installed on the front and rear sides of the interior of the housing with the interior of the housing as the center reference, and the partition is L-shaped.

[0013] For example, in a high-stability emulsion drilling rig filtration and purification device provided in at least one embodiment of the present invention, the upper end of the partition plate is inclined, the slide groove and the slide bar form a sliding connection, the jet pipe is inclined upward, and the filter screen is a double-layer structure.

[0014] The beneficial effects of the embodiments of this utility model are as follows:

[0015] In this invention, a double-layer filter element is used, employing multiple sets of second filter elements to filter the emulsion separately, reducing the distribution of impurities on the filter elements and increasing their lifespan while achieving dual filtration of the emulsion. A fixing ring is added to the outer layer of the first filter element, which is inserted into the connecting groove for quick disassembly and fixation. The second filter element is inserted through holes and fixed to the mounting plate by snap-fit ​​rings. The above configuration uses a double filter element to purify the emulsion, and the fixing ring and snap-fit ​​ring allow for quick fixation and disassembly of the filter elements. In addition, a sliding strip is added to the side of the double-layer filter screen, which slides the filter screen in the sliding groove for easy disassembly and installation. A reverse air jet pipe is installed on the partition plate, which sprays out impurities from the upper part of the filter screen, reducing the concentration of impurities on the upper part of the filter screen and increasing its lifespan. The above configuration uses the reverse air jet pipe to clean the upper part of the filter screen, reducing the concentration of impurities. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a filtration and purification device for a high-stability emulsion drilling rig according to one embodiment of the present invention.

[0018] Figure 2 This is a schematic diagram of the storage tank structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the filter element structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the filter structure of this utility model.

[0021] In the diagram: 1. Storage tank; 2. Connecting groove; 3. Connecting hole; 4. Connecting pipe; 5. Emulsion tank; 6. Drain pipe; 7. Delivery pipe; 8. Sealing cap; 9. Pressure gauge; 10. Switch screw; 11. First filter element; 12. Fixing ring; 13. Support plate; 14. Mounting plate; 15. Hole; 16. Second filter element; 17. Snap-fit ​​ring; 18. Box body; 19. Input pipe; 20. Discharge port; 21. Connecting pipe; 22. Partition plate; 23. Slide groove; 24. Air pump; 25. Air jet pipe; 26. Frame; 27. Sliding strip; 28. Filter screen. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0023] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0024] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0026] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] like Figures 1-3 As shown, it illustrates a filtration and purification device for a high-stability emulsion drilling rig according to an embodiment of the present invention, comprising: a storage tank 1, connecting grooves 2 fixedly provided on both sides of the inner wall of the storage tank 1, and a connecting hole 3 fixedly provided at the rear end of the storage tank 1.

[0029] The first filter element 11 is fixedly connected inside the storage tank 1. A fixing ring 12 is fixedly installed on the upper end of the first filter element 11. A support plate 13 is fixedly connected inside the first filter element 11, and a mounting plate 14 is fixedly connected to the upper end of the support plate 13. A hole 15 is fixedly opened inside the mounting plate 14. A second filter element 16 is fixedly connected inside the hole 15, and a snap ring 17 is fixedly installed on the upper end of the second filter element 16.

[0030] For example, a connecting pipe 4 is fixedly installed at the front end of the storage tank 1, and an emulsion tank 5 is fixedly installed at the front end of the connecting pipe 4. A drain pipe 6 is fixedly installed at the front end of the emulsion tank 5. A conveying pipe 7 is fixedly connected inside the storage tank 1. A sealing cover 8 is fixedly connected to the top of the storage tank 1, and a pressure gauge 9 is fixedly installed above the sealing cover 8. A switch screw 10 is fixedly installed at the front end of the sealing cover 8.

[0031] For example, such as Figure 3 As shown, the connecting groove 2 is symmetrically installed on the left and right sides of the inner wall of the storage tank 1 with the storage tank 1 as the center reference, and the fixing ring 12 is symmetrically installed on the left and right sides of the first filter element 11 with the first filter element 11 as the center reference.

[0032] For example, such as Figure 3 As shown, the support plate 13 and the mounting plate 14 are fixedly connected. There are four holes 15. The second filter element 16 is interlocked with the holes 15. The second filter element 16 is interlocked with the holes 15 through the snap ring 17.

[0033] For example, such as Figure 2 As shown, four drain pipes are fixedly installed at the lower end of the conveying pipe 7, the connecting groove 2 and the fixing ring 12 form an interlocking connection, and a handle is fixedly installed at the upper end of the sealing cover 8.

[0034] In some examples, the delivery pipe 7 is connected to the connecting pipe 21 via a flange. The emulsion enters the storage tank 1 through the delivery pipe 7. Four pipes branch off from the lower end of the delivery pipe 7, corresponding to four second filter elements 16 respectively. The emulsion enters each second filter element 16 through the branches of the delivery pipe 7. The emulsion undergoes initial filtration and purification within the second filter element 16. The second filter element 16 is covered by a first filter element 11, and the emulsion then flows through the first filter element 11 for a second filtration and purification (double filtration). The filtered and purified emulsion falls to the bottom of the storage tank 1. The emulsion flows from the bottom of the storage tank 1 into the emulsion tank 5 through the side connecting pipe 4. When removing and replacing the filter element, the switch screw 10 is opened, then the sealing cover 8 is opened, and the delivery pipe 7 is rotated to allow the emulsion to flow from the connecting pipe 21. The flange connection of 1 is removed, and the mounting plate 14 is pulled outward. Pulling the mounting plate 14 will cause the retaining ring 12 to come out of the connecting groove 2 inside the storage tank 1. The bottom of the connecting groove 2 is equipped with a magnetic plate for additional magnetic fixation of the retaining ring 12. This magnetic force needs to be overcome during disassembly. The retaining ring 12 is installed at the outer end of the first filter element 11. When the retaining ring 12 is pulled out, the entire first filter element 11 assembly (including its internal support plate 13 and mounting plate 14) will be removed from the storage tank 1 at the same time. The first filter element 11 has a support plate 13 inside for fixing the position of the mounting plate 14. The second filter element 16 is located inside the first filter element 11 and is independent of the first filter element 11. Pull the second filter element 16 directly upward to disassemble the second filter element 16.

[0035] For example, such as Figure 4 As shown, this invention illustrates a filtration and purification device for a high-stability emulsion drilling rig, comprising a storage tank 1 with a housing 18 fixedly connected to its rear end, an input pipe 19 fixedly installed on the top of the housing 18, outlets 20 fixedly opened on both sides of the housing 18, and a connecting pipe 21 fixedly installed at the lower end of the outlets 20, partitions 22 fixedly installed on both sides inside the housing 18, and a sliding groove 23 fixedly opened at the upper end of the partitions 22, an air pump 24 fixedly installed on the inner wall of the partitions 22, and an air jet pipe 25 fixedly installed at the upper end of the air pump 24, a frame 26 fixedly connected to the inner side of the air jet pipe 25, and sliding strips 27 fixedly installed on both sides of the frame 26, and a filter screen 28 fixedly installed inside the frame 26.

[0036] For example, such as Figure 4 As shown, the outlet 20 is symmetrically installed on the front and rear sides of the housing 18 with the housing 18 as the center reference, and the partition 22 is symmetrically installed on the front and rear sides of the interior of the housing 18 with the interior of the housing 18 as the center reference. The partition 22 is L-shaped.

[0037] For example, such as Figure 4 As shown, the upper end of the partition 22 is inclined, the slide groove 23 and the slide bar 27 form a sliding connection, the jet pipe 25 is inclined upward, and the filter screen 28 is a double-layer structure.

[0038] In some examples, the input pipe 19 is connected to the emulsion tank, and the emulsion is input into the tank 18 through the input pipe 19. Two partitions 22 are vertically installed inside the tank 18, dividing the internal space of the tank 18 into three areas (a central filtration area and two impurity collection areas on both sides). Each partition 22 has a groove 23 at its upper end. Sliding strips 27 are installed on both sides of the frame 26 (with built-in filter 28). A dynamic connection is achieved by embedding the sliding strips 27 on both sides of the frame 26 into the grooves 23 at the upper end of the partition 22, thereby installing the double-layer filter 28 above the central filtration area of ​​the tank 18. The emulsion enters the tank 18 through the input pipe 19 and falls directly into the central filtration area. On the double-layer filter screen 28 of the filter zone, the filter screen 28 performs preliminary filtration of large impurities in the emulsion. In order to reduce the accumulation of impurities on the filter screen 28 and extend its service life, an air pump 24 is installed on the inner side of each partition 22 (the side facing the filter screen 28). The air pump 24 is connected to a jet pipe 25. The jet pipe 25 is designed at an inclined angle, and its nozzle faces the filter screen 28. When working, the air pump 24 blows air to the filter screen 28 through the inclined jet pipe 25. The inclined airflow blows up the impurities intercepted on the filter screen 28 and blows them off to both sides (the partition area formed by the partition 22 and the side wall of the box 18). The blown-off impurities are finally stored in the collection areas on both sides of the box 18.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A filtration and purification device for a high-stability emulsion drilling rig, characterized in that, include: Storage tank (1), with connecting grooves (2) fixedly opened on both sides of the inner wall of the storage tank (1), and a connecting hole (3) fixedly opened at the rear end of the storage tank (1). The first filter element (11) is fixedly connected inside the storage tank (1). A fixing ring (12) is fixedly installed on the upper end of the first filter element (11). A support plate (13) is fixedly connected inside the first filter element (11), and an mounting plate (14) is fixedly connected on the upper end of the support plate (13). A hole (15) is fixedly opened inside the mounting plate (14). A second filter element (16) is fixedly connected inside the hole (15), and a snap ring (17) is fixedly installed on the upper end of the second filter element (16).

2. The filtration and purification device for a high-stability emulsion drilling rig according to claim 1, characterized in that, A connecting pipe (4) is fixedly installed at the front end of the storage tank (1), and an emulsion tank (5) is fixedly installed at the front end of the connecting pipe (4). A drain pipe (6) is fixedly installed at the front end of the emulsion tank (5). A conveying pipe (7) is fixedly connected inside the storage tank (1). A sealing cover (8) is fixedly connected above the storage tank (1), and a pressure gauge (9) is fixedly installed above the sealing cover (8). A switch screw (10) is fixedly installed at the front end of the sealing cover (8).

3. The filtration and purification device for a high-stability emulsion drilling rig according to claim 1, characterized in that, The storage tank (1) is fixedly connected to a box body (18) at its rear end. An input pipe (19) is fixedly installed on the top of the box body (18). An outlet (20) is fixedly opened on both sides of the box body (18), and a connecting pipe (21) is fixedly installed at the lower end of the outlet (20). A partition (22) is fixedly installed on both sides inside the box body (18), and a sliding groove (23) is fixedly opened at the upper end of the partition (22). An air pump (24) is fixedly installed on the inner wall of the partition (22), and an air jet pipe (25) is fixedly installed at the upper end of the air pump (24). A frame (26) is fixedly connected to the inner side of the air jet pipe (25), and sliding strips (27) are fixedly installed on both sides of the frame (26). A filter screen (28) is fixedly installed inside the frame (26).

4. The filtration and purification device for a high-stability emulsion drilling rig according to claim 1, characterized in that, The connecting groove (2) is symmetrically installed on the left and right sides of the inner wall of the storage tank (1) with the storage tank (1) as the center reference, and the fixing ring (12) is symmetrically installed on the left and right sides of the first filter element (11) with the first filter element (11) as the center reference.

5. The filtration and purification device for a high-stability emulsion drilling rig according to claim 1, characterized in that, The support plate (13) and the mounting plate (14) are fixedly connected. There are four holes (15). The second filter element (16) is interlocked with the holes (15). The second filter element (16) is interlocked with the holes (15) through the snap ring (17).

6. The filtration and purification device for a high-stability emulsion drilling rig according to claim 2, characterized in that, The lower end of the conveying pipe (7) is fixedly installed with four drain pipes, the connecting groove (2) and the fixing ring (12) are interlocked, and the upper end of the sealing cover (8) is fixedly installed with a handle.

7. The filtration and purification device for a high-stability emulsion drilling rig according to claim 3, characterized in that, The outlet (20) is symmetrically installed on the front and back sides of the box (18) with the box (18) as the center reference. The partition (22) is symmetrically installed on the front and back sides of the inside of the box (18) with the inside of the box (18) as the center reference. The partition (22) is L-shaped.

8. The filtration and purification device for a high-stability emulsion drilling rig according to claim 3, characterized in that, The upper end of the partition (22) is inclined, the slide groove (23) and the slide bar (27) are connected in a sliding manner, the jet pipe (25) is inclined upward, and the filter screen (28) is a double-layer structure.