A chili sauce grinding device for chili sauce production
By separating chili juice using a squeezing chamber and a filtration structure, the problems of flavor and concentration during the grinding of chilies with high water content are solved, thus achieving efficient production of chili sauce.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WENXIAN HUAWEI AGRICULTURE CO LTD
- Filing Date
- 2025-07-04
- Publication Date
- 2026-06-05
AI Technical Summary
In the current chili sauce production process, chilies with high water content produce a lot of juice during grinding, which affects the flavor and consistency of the sauce.
It adopts a combination structure of extrusion box, hydraulic cylinder, filter plate and filter screen. The juice is pre-expelled by extrusion, and the material is quickly separated and discharged by the flipping motor and pushing component to avoid the juice affecting the product quality.
It effectively separates the juice from the chili peppers, preserving the flavor and concentration of the chili sauce, improving production efficiency, and ensuring the quality of the sauce.
Smart Images
Figure CN224321557U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of chili sauce production equipment, and in particular to a chili sauce grinding device for chili sauce production. Background Technology
[0002] Chili sauce is a type of edible sauce made from chili peppers. It is a common condiment on the dining table. Depending on the production method, it is divided into two types: oil-based and water-based. However, regardless of the type of chili sauce, a grinding device is needed to crush and grind the chili peppers into a paste during the production process. Then, seasonings are added to complete the preparation of the chili sauce.
[0003] A search revealed a Chinese patent announcement (CN221413412U) that discloses a chili sauce crushing and grinding device. The device includes a motor, a drive shaft, a grinding roller, and a spiral blade that work together to allow the grinding roller and spiral blade to rotate simultaneously. After the chili peppers are crushed, they directly enter the grinding chamber for grinding. The crushing and grinding of chili sauce can be completed in one device, allowing for the processing of chili peppers in a shorter time and saving the time required to transfer the crushed chili peppers.
[0004] In actual use, the aforementioned grinding device needs to grind some chili peppers with high water content (such as bell peppers and sweet peppers). These chili peppers produce a lot of juice during the grinding process, which makes the sauce less viscous and thinner. Directly crushing and grinding the chili peppers will not be able to process the excessive juice contained in these chili peppers, which will affect the flavor and concentration of the sauce. Therefore, a chili sauce grinding device for chili sauce production is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a chili sauce grinding device for chili sauce production, which aims to improve the problem that when chili peppers are directly crushed and ground by a grinding device in the prior art, excessive chili juice will occur, which will affect the flavor and concentration of the sauce.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a chili sauce grinding device for chili sauce production, comprising a base, a power supply provided on the right side of the upper surface of the base, a colloid mill body provided on the left side of the upper surface of the base, a feed hopper detachably connected to the upper surface of the colloid mill body, a fixed frame fixedly connected inside the feed hopper, an extrusion box fixedly connected above the fixed frame via a support rod, a feed hopper fixedly connected to the right side surface of the extrusion box, a hydraulic cylinder fixedly connected to the top surface inside the extrusion box, an extrusion plate fixedly connected to the bottom end of the hydraulic cylinder, a filter plate fixedly connected inside the extrusion box, a filter screen fixedly connected to the upper surface of the filter plate, a discharge port opened on the right side surface of the extrusion box, a pushing assembly provided on the left side of the extrusion box, and a liquid outlet pipe fixedly connected to the bottom of the extrusion box.
[0007] As a further description of the above technical solution:
[0008] The size of the extrusion plate is adapted to the internal size of the extrusion box, and the bottom surface of the discharge port is on the same horizontal plane as the upper surface of the filter screen.
[0009] As a further description of the above technical solution:
[0010] The bottom of the extrusion box is shaped like a bucket, and the end of the liquid outlet pipe away from the extrusion box passes through the fixing frame and the feed hopper.
[0011] As a further description of the above technical solution:
[0012] The feeding assembly includes an outer shell, which is fixedly connected to the left side surface of the extrusion box. An electric push rod is fixedly connected to the inner left side surface of the outer shell, and a push plate is fixedly connected to the right end of the electric push rod.
[0013] As a further description of the above technical solution:
[0014] The pusher plate passes through the extrusion box, and the size of the pusher plate is adapted to the size of the extrusion box.
[0015] As a further description of the above technical solution:
[0016] The size of the pusher plate is adapted to the size of the discharge port.
[0017] As a further description of the above technical solution:
[0018] A mounting plate is fixedly connected to the front surface of the extrusion box, a tilting motor is fixedly connected to the front surface of the mounting plate, the rear output end of the tilting motor passes through the mounting plate, a baffle is fixedly connected to the rear output end of the tilting motor, and a guide plate is fixedly connected to the right surface of the extrusion box.
[0019] As a further description of the above technical solution:
[0020] The guide plate has a triangular cross-section, and the baffle is hinged to the right side surface of the extrusion box.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, by combining the fixed frame, extrusion box, feed hopper, hydraulic cylinder, extrusion plate, filter plate and filter screen, chili peppers with high water content can be extruded, and the juice can be discharged and collected in advance to avoid excessive juice affecting the flavor and concentration of the product. At the same time, chili peppers with low water content can be directly added to the colloid mill body through the feed hopper for convenient feeding and processing. After the material is extruded to extract juice, it can be quickly pushed out of the extrusion box to achieve rapid feeding.
[0023] 2. In this utility model, the installation plate, the flipping motor, the baffle and the guide plate are combined to block the discharge port, so as to avoid some material being directly squeezed out of the discharge port during the material squeezing process, which would affect the squeezing and juice extraction effect. At the same time, it can be opened quickly to facilitate material discharge. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of a chili sauce grinding device for chili sauce production according to this utility model;
[0025] Figure 2 This is a schematic cross-sectional view of the front part of a chili sauce grinding device for chili sauce production according to the present invention;
[0026] Figure 3 This is a schematic diagram of the extrusion box of a chili sauce grinding device for chili sauce production according to the present invention;
[0027] Figure 4 This is a schematic cross-sectional view of the front part of the extrusion box of a chili sauce grinding device for chili sauce production according to the present invention;
[0028] Figure 5 This is a schematic diagram of the filter plate and filter screen of a chili sauce grinding device for chili sauce production proposed in this utility model;
[0029] Figure 6 This utility model proposes a chili sauce grinding device for chili sauce production. Figure 3 A schematic diagram of part A.
[0030] Legend:
[0031] 1. Base; 2. Power supply; 3. Colloid mill body; 4. Feed hopper; 5. Fixing frame; 6. Extrusion box; 7. Feed hopper; 8. Hydraulic cylinder; 9. Extrusion plate; 10. Filter plate; 11. Filter screen; 12. Discharge port; 13. Pushing assembly; 131. Outer shell; 132. Electric push rod; 133. Push plate; 14. Liquid outlet pipe; 15. Mounting plate; 16. Tilting motor; 17. Baffle; 18. Guide plate. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figures 1-3 This utility model provides an embodiment of a chili sauce grinding device for chili sauce production, comprising a base 1, a power supply 2 disposed on the right side of the upper surface of the base 1, and a colloid mill body 3 disposed on the left side of the upper surface of the base 1. The power supply 2 supplies power to the colloid mill body 3 and various electric components to ensure the operation of the device. The colloid mill body 3 is a split-type colloid mill, model JMF-100, with the motor separated from the grinding chamber to avoid material contamination of the motor. It is suitable for small-batch production with frequent formula changes. The colloid mill body 3 is internally composed of a fixed grinding disc and a rotating grinding disc (high-speed rotation), with serrated grooves on the surface and adjustable gaps (to control fineness). Chili materials pass through the gaps between the grinding discs. During the grinding process, the fibers and cell walls are physically broken down by high-speed shearing, friction and turbulence. The upper surface of the colloid mill body 3 is detachably connected to the feed hopper 4. The chili material can enter the interior of the colloid mill body 3 through the feed hopper 4 for grinding. The above structures are all existing technologies in the field and will not be described in detail here. The inside of the feed hopper 4 is fixedly connected to the fixing frame 5. The upper part of the fixing frame 5 is fixedly connected to the extrusion box 6 by the support rod. The bottom of the extrusion box 6 is set in a bucket shape, which can facilitate the collection and discharge of the extruded juice. The right side surface of the extrusion box 6 is fixedly connected to the feed hopper 7. Chili peppers with high water content can be added into the extrusion box 6 through the feed hopper 7.
[0034] Reference Figures 3-5A hydraulic cylinder 8 is fixedly connected to the top surface of the extrusion box 6. An extrusion plate 9 is fixedly connected to the bottom end of the hydraulic cylinder 8. When the hydraulic cylinder 8 is started, it can drive the extrusion plate 9 to move up and down in a linear motion. After the material is added into the extrusion box 6 through the feed hopper 7, it will accumulate below the extrusion plate 9. The size of the extrusion plate 9 is adapted to the internal size of the extrusion box 6, so that the extrusion plate 9 can completely extrude the material entering the extrusion box 6. A filter plate 10 is fixedly connected to the inside of the extrusion box 6. A filter screen 11 is fixedly connected to the upper surface of the filter plate 10. After the material enters the extrusion box 6, it will accumulate on the filter screen 11. As the extrusion plate 9 moves down, it will cooperate with the filter plate 10 to extrude juice from the material. During the extrusion process, the juice will pass through the filter screen 11 and the filter plate 10 in sequence and flow to the bottom of the extrusion box 6.
[0035] A discharge port 12 is provided on the right side surface of the extrusion box 6. The extruded material is discharged through the discharge port 12. The bottom surface of the discharge port 12 is at the same level as the upper surface of the filter screen 11. A pusher assembly 13 is provided on the left side of the extrusion box 6. The pusher assembly 13 includes an outer shell 131, which is fixedly connected to the left side surface of the extrusion box 6. The left end of the outer shell 131 is inclined upward. An electric push rod 132 is fixedly connected to the inner left wall surface of the outer shell 131. A push plate 133 is fixedly connected to the right end of the electric push rod 132 and penetrates the extrusion box. 6. Both the electric push rod 132 and the push plate 133 are horizontally arranged, so that when the electric push rod 132 is started, it can drive the push plate 133 to move in a straight line in the left and right direction. The size of the push plate 133 is adapted to the size of the extrusion box 6 and the size of the discharge port 12. When the push plate 133 moves to the right, it can push the material to the right, so that the material can be completely discharged through the discharge port 12. The inclined outer shell 131 can make the squeezed juice completely pass through the filter screen 11 and drain down, avoiding accumulation inside the outer shell 131.
[0036] The bottom of the squeezing box 6 is fixedly connected to the liquid outlet pipe 14. The end of the liquid outlet pipe 14 away from the squeezing box 6 passes through the fixed frame 5 and the feed hopper 4. After the squeezed juice reaches the bottom of the squeezing box 6, it can be discharged through the liquid outlet pipe 14. A collection container is set at the end of the liquid outlet pipe 14 away from the squeezing box 6 so that the squeezed juice can be collected.
[0037] Reference Figures 4-6A mounting plate 15 is fixedly connected to the front surface of the extrusion box 6. A tilting motor 16 is fixedly connected to the front surface of the mounting plate 15. A support plate is fixedly connected to the bottom of the tilting motor 16. The rear end of the support plate is fixedly connected to the mounting plate 15, which can improve the stability of the tilting motor 16 during use. The rear output end of the tilting motor 16 passes through the mounting plate 15. A baffle 17 is fixedly connected to the rear output end of the tilting motor 16. The baffle 17 is hinged to the right side surface of the extrusion box 6. When the tilting motor 16 starts, it can drive the baffle 17 to tilt. In the initial state, the left side surface of the baffle 17 is in contact with the right side surface of the extrusion box 6, and the baffle 17 is located at the outlet. The right side of the feed port 12 can block the discharge port 12 to prevent the material from being squeezed out of the discharge port 12 during the extrusion process, which would affect the dehydration effect. After the extrusion is completed, the flipping motor 16 can be started to drive the baffle 17 to flip to the right and open the discharge port 12 for easy discharge. A guide plate 18 is fixedly connected to the right side surface of the extrusion box 6. The cross-section of the guide plate 18 is triangular. The material discharged through the discharge port 12 can slide down to the right and downward along the inclined surface of the guide plate 18. The surface of the guide plate 18 is coated with an anti-stick coating to reduce material adhesion and prevent the material from sliding down the right side surface of the extrusion box 6, which would make it difficult to clean.
[0038] Working principle: Chili peppers with high water content can enter the extrusion chamber 6 through the feed hopper 7. The material will initially accumulate on the filter screen 11, waiting for extrusion processing. Then, the hydraulic cylinder 8 drives the extrusion plate 9 to move downward, cooperating with the filter plate 10 to apply pressure to the material. During the extrusion process, the juice in the chili peppers passes through the filter plate 10 and the filter screen 11, and flows through the liquid outlet pipe 14 to the pre-placed juice collection container, realizing the separation of juice and solid. The extruded juice can be sterilized and added back to the final product to adjust the concentration, or used as a by-product, while the solid material remains above the filter screen 11, waiting for further processing. Chili peppers with moderate water content that can be directly ground can be directly added to the colloid mill body 3 through the feed hopper 4 for processing.
[0039] After extrusion, the flipping motor 16 starts and drives the baffle 17 to flip to the right, thereby opening the discharge port 12. Then, the pushing assembly 13 starts, and the electric push rod 132 pushes the push plate 133 to push the filtered solid material from the left side of the extrusion box 6 to the discharge port 12 on the right side. After the material is discharged from the discharge port 12, it will slide down the inclined surface of the guide plate 18 into the colloid mill body 3. Under the high-speed rotation of the colloid mill, it is ground into a fine chili sauce, which can avoid excessive juice from the chili that would affect the flavor and concentration of the product.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A chili sauce grinding device for chili sauce production, comprising a base (1), characterized in that: A power supply (2) is provided on the right side of the upper surface of the base (1). A colloid mill body (3) is provided on the left side of the upper surface of the base (1). A feed hopper (4) is detachably connected to the upper surface of the colloid mill body (3). A fixing frame (5) is fixedly connected inside the feed hopper (4). An extrusion box (6) is fixedly connected above the fixing frame (5) by a support rod. A feed hopper (7) is fixedly connected to the right side surface of the extrusion box (6). A hydraulic cylinder (8) is fixedly connected to the top surface inside the extrusion box (6). An extrusion plate (9) is fixedly connected to the bottom end of the hydraulic cylinder (8). A filter plate (10) is fixedly connected inside the extrusion box (6). A filter screen (11) is fixedly connected to the upper surface of the filter plate (10). An outlet (12) is opened on the right side surface of the extrusion box (6). A pusher assembly (13) is provided on the left side of the extrusion box (6). A liquid outlet pipe (14) is fixedly connected to the bottom of the extrusion box (6).
2. The chili sauce grinding device for chili sauce production according to claim 1, characterized in that: The size of the extrusion plate (9) is adapted to the internal size of the extrusion box (6), and the bottom surface of the discharge port (12) and the upper surface of the filter screen (11) are on the same horizontal plane.
3. The chili sauce grinding device for chili sauce production according to claim 1, characterized in that: The bottom of the extrusion box (6) is shaped like a bucket, and the end of the liquid outlet pipe (14) away from the extrusion box (6) passes through the fixing frame (5) and the feed hopper (4).
4. The chili sauce grinding device for chili sauce production according to claim 1, characterized in that: The feeding assembly (13) includes an outer shell (131), which is fixedly connected to the left side surface of the extrusion box (6). An electric push rod (132) is fixedly connected to the left inner wall surface of the outer shell (131), and a push plate (133) is fixedly connected to the right end of the electric push rod (132).
5. A chili sauce grinding device for chili sauce production according to claim 4, characterized in that: The push plate (133) passes through the extrusion box (6), and the size of the push plate (133) is adapted to the size of the extrusion box (6).
6. The chili sauce grinding device for chili sauce production according to claim 4, characterized in that: The size of the push plate (133) is adapted to the size of the discharge port (12).
7. The chili sauce grinding device for chili sauce production according to claim 1, characterized in that: A mounting plate (15) is fixedly connected to the front surface of the extrusion box (6), a flipping motor (16) is fixedly connected to the front surface of the mounting plate (15), the rear output end of the flipping motor (16) passes through the mounting plate (15), a baffle (17) is fixedly connected to the rear output end of the flipping motor (16), and a guide plate (18) is fixedly connected to the right surface of the extrusion box (6).
8. A chili sauce grinding device for chili sauce production according to claim 7, characterized in that: The guide plate (18) has a triangular cross-section, and the baffle (17) is hinged to the right side surface of the extrusion box (6).