A doctoring device for coating a diaphragm

By designing a diaphragm coating device with scraping and extrusion components, the problems of bubbles and streaks caused by uneven coating were solved, and the uniformity and quality of diaphragm coating were improved.

CN224321755UActive Publication Date: 2026-06-05JIANGSU BEIXING NEW MATERIALS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU BEIXING NEW MATERIALS TECH CO LTD
Filing Date
2025-06-05
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Uneven coating during the existing diaphragm coating process leads to problems such as bubbles and streaks, affecting product quality.

Method used

Design a device that includes a scraping component and an extrusion component. The scraping component removes excess coating, the extrusion component eliminates bubbles and streaks, and automatic adjustment is achieved using an electric telescopic rod and a distance sensor.

Benefits of technology

It effectively removes excess coating and bubbles from the diaphragm coating, ensuring uniform coating and improving product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224321755U_ABST
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Abstract

The utility model discloses a kind of material scraping devices for diaphragm coating, belong to the technical field of diaphragm coating material scraping, its technical scheme main points include material scraping component, extrusion component and base, the material scraping component is set in the top of base, the extrusion component is set in the bottom of base, material scraping component can reach the effect of scraping the excess coating on diaphragm coating, and in the process of scraping, coating can also be laid flat processing, and then make coating become uniform, extrusion component can reach the effect of extruding and removing bubble and stripe generated on diaphragm coating due to uneven coating, simultaneously also can be in the process of scraping coating to the effect of limiting diaphragm coating, thereby solve the existing diaphragm coating in the process of processing, often due to uneven coating, thereby leading to diaphragm coating bubble and stripe prone to produce and so on Condition, thereby affect the quality of final product problem.
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Description

Technical Field

[0001] This utility model relates to the technical field of diaphragm coating scraping, and in particular to a scraping device for diaphragm coating. Background Technology

[0002] The separator is a thin film used to separate the positive and negative electrodes during electrolysis to prevent them from reacting directly in the electrolytic cell and losing energy. In the structure of a lithium battery, the separator is one of the key internal components.

[0003] In the existing diaphragm coating process, uneven coating often leads to problems such as bubbles and streaks, which affect the quality of the final product.

[0004] To address this, a scraping device for diaphragm coating is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a scraping device for diaphragm coating, which can solve the problem that uneven coating often leads to bubbles and streaks in the diaphragm coating during the existing diaphragm coating process, thus affecting the quality of the final product.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a scraping device for diaphragm coating, comprising a scraping assembly, an extrusion assembly, and a base, wherein the scraping assembly is disposed at the top of the base, and the extrusion assembly is disposed at the bottom of the base;

[0007] The scraping assembly includes an electric telescopic rod, a fixed frame, a first scraper, a distance sensor, a support plate, and a connecting frame. The electric telescopic rod is fixedly connected to the top of the connecting frame, the fixed frame is fixedly connected to the bottom of the electric telescopic rod, the first scraper is fixedly connected to both sides inside the fixed frame, the distance sensor is fixedly connected to the top inside the connecting frame, the support plate is fixedly connected to both sides of the connecting frame, and the connecting frame is fixedly connected to both sides inside the base.

[0008] Preferably, the extrusion assembly includes a support frame, which is fixedly connected to the top of the base, and an electrically telescopic plate is fixedly connected to the inner wall of the support frame.

[0009] Preferably, an adjustment frame is fixedly connected to the bottom of the electric telescopic plate, and compression rods are rotatably connected to both sides inside the adjustment frame.

[0010] Preferably, a collection box is fixedly connected to the bottom of the base, a discharge pipe is fixedly connected to the bottom of the collection box, and a valve body is fixedly connected to the surface of the discharge pipe.

[0011] Preferably, a card plate is snapped onto the top of the base, and a flat plate is fixedly connected between the opposite sides of the card plate.

[0012] Preferably, the top of the plate has a slot, and a second scraper is fixedly connected to the bottom of the slot.

[0013] Preferably, the top of the base has a slot, and the inner wall of the slot engages with the bottom of the card plate.

[0014] Preferably, the base has a fixing hole at its bottom, and a fixing bolt is bolted to the inner wall of the fixing hole.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this application, by setting up the scraping component, the scraping component can achieve the effect of scraping off excess coating on the diaphragm coating;

[0017] 2. In this application, by setting the extrusion component, the extrusion component can achieve the effect of extruding and removing bubbles and streaks caused by uneven coating on the diaphragm coating. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the scraping device for diaphragm coating according to this utility model;

[0019] Figure 2 This is a schematic diagram showing the connection between the scraping assembly and the extrusion assembly of this utility model;

[0020] Figure 3 This is a schematic diagram of the connection of the scraper assembly of this utility model;

[0021] Figure 4 This is a schematic diagram of the connection of the extrusion assembly of this utility model;

[0022] Figure 5 This is a schematic diagram showing the connection of the card plate, flat plate, slot, second scraper, card slot, fixing hole and fixing bolt of this utility model.

[0023] In the diagram, 1. Scraping assembly; 101. Electric telescopic rod; 102. Fixing frame; 103. First scraper; 104. Distance sensor; 105. Support plate; 106. Connecting frame; 2. Extrusion assembly; 201. Support frame; 202. Electric telescopic plate; 203. Adjusting frame; 204. Extrusion rod; 205. Collection box; 206. Discharge pipe; 207. Valve body; 3. Base; 4. Card plate; 5. Flat plate; 6. Slot; 7. Second scraper; 8. Card slot; 9. Fixing hole; 10. Fixing bolt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] A scraping device for diaphragm coating includes a scraping assembly 1, an extrusion assembly 2, and a base 3. The scraping assembly 1 is disposed on the top of the base 3, and the extrusion assembly 2 is disposed on the bottom of the base 3.

[0027] The scraping assembly 1 includes an electric telescopic rod 101, a fixed frame 102, a first scraper 103, a distance sensor 104, a support plate 105, and a connecting frame 106. The electric telescopic rod 101 is fixedly connected to the top of the connecting frame 106, the fixed frame 102 is fixedly connected to the bottom of the electric telescopic rod 101, the first scraper 103 is fixedly connected to both sides inside the fixed frame 102, the distance sensor 104 is fixedly connected to the top inside the connecting frame 106, the support plate 105 is fixedly connected to both sides of the connecting frame 106, and the connecting frame 106 is fixedly connected to both sides inside the base 3.

[0028] In this embodiment: the scraping component 1 can scrape off excess coating on the diaphragm coating; the extrusion component 2 can extrude and remove bubbles and streaks caused by uneven coating on the diaphragm coating; the electric telescopic rod 101 can connect to and adjust the fixed frame 102; the fixed frame 102 can connect to the first scraper 103; the distance sensor 104, an existing distance monitoring device, can monitor the distance between the fixed frame 102 and the top of the connecting frame 106 in real time, thereby adjusting the height of the first scraper 103 according to the thickness of the diaphragm coating; the support plate 105 can connect and support the connecting frame 106; and the connecting frame 106 can connect and support the electric telescopic rod 101.

[0029] Specifically, such as Figure 4 As shown, the extrusion assembly 2 includes a support frame 201, which is fixedly connected to the top of the base 3, and an electric telescopic plate 202 is fixedly connected to the inner wall of the support frame 201.

[0030] Specifically, such as Figure 4 As shown, an adjustment frame 203 is fixedly connected to the bottom of the electric telescopic plate 202, and a pressing rod 204 is rotatably connected to both sides inside the adjustment frame 203.

[0031] Specifically, such as Figure 4 As shown, a collection box 205 is fixedly connected to the bottom of the base 3, a discharge pipe 206 is fixedly connected to the bottom of the collection box 205, and a valve body 207 is fixedly connected to the surface of the discharge pipe 206.

[0032] In this embodiment: the support frame 201 connects to the adjustment frame 203; the electric telescopic plate 202 connects to the adjustment frame 203 for lifting and adjustment; the adjustment frame 203 connects to the extrusion rod 204 for rotation; the extrusion rod 204 extrudes the diaphragm coating; the collection box 205 collects the scraped coating; the discharge pipe 206 discharges the scraped coating; and the valve body 207 controls the opening and closing of the discharge pipe 206.

[0033] Specifically, such as Figure 5 As shown, a card plate 4 is snapped onto the top of the base 3, and a flat plate 5 is fixedly connected between the opposite sides of the card plate 4.

[0034] Specifically, such as Figure 5 As shown, a slot 6 is provided on the top of the plate 5, and a second scraper 7 is fixedly connected to the bottom inside the slot 6.

[0035] In this embodiment: the clamping plate 4 can connect the plate 5, the plate 5 can support the diaphragm coating, the slot 6 can connect the second scraper 7, and the second scraper 7, in conjunction with the first scraper 103, can scrape off the coating on the diaphragm coating.

[0036] Specifically, such as Figure 5 As shown, a slot 8 is provided on the top of the base 3, and the inner wall of the slot 8 is engaged with the bottom of the card plate 4.

[0037] Specifically, such as Figure 5 As shown, a fixing hole 9 is provided at the bottom of the base 3, and a fixing bolt 10 is bolted to the inner wall of the fixing hole 9.

[0038] In this embodiment: the slot 8 can be used to snap the card plate 4 into place; the fixing hole 9 can be used in conjunction with the fixing bolt 10 to fix the device between the diaphragm coating placer and the winding machine.

[0039] Working principle: First, the base 3 is fixed between the existing placeer and rewinder for diaphragm coating through the fixing holes 9 and fixing bolts 10. Then, according to the width of the diaphragm coating, a plate 5 of appropriate width is selected, and then the plate 5 is installed and fixed by clamping the clamping plate 4 into the clamping slot 8. Then, the diaphragm coating can be pulled to lay the diaphragm coating flat on the plate 5. Then, the electric telescopic plate 202 can be opened, so that the electric telescopic plate 202 can adjust the height of the adjusting frame 203. In turn, the adjusting frame 203 drives the extrusion rod 204 to adjust, so that the bottom of the extrusion rod 204 contacts the top of the diaphragm coating, thereby coating the diaphragm. During the diaphragm coating process, the extrusion process eliminates air bubbles and streaks on the diaphragm coating. Then, the electric telescopic rod 101 is opened, which adjusts the fixing frame 102. This, in turn, causes the fixing frame 102 to adjust the first scraper 103. During the adjustment process, the data transmitted back by the distance sensor 104 is observed in real time, so that the distance between the first scraper 103 and the second scraper 7 is adapted to the thickness of the diaphragm coating. This allows excess coating material to be scraped off during the diaphragm coating process. Combined with the extrusion of the extrusion rod 204, the scraping process of the diaphragm coating can be effectively completed.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A scraping device for diaphragm coating, comprising a scraping assembly (1), an extrusion assembly (2), and a base (3), characterized in that: The scraping assembly (1) is disposed on the top of the base (3), and the extrusion assembly (2) is disposed on the bottom of the base (3); The scraping assembly (1) includes an electric telescopic rod (101), a fixed frame (102), a first scraper (103), a distance sensor (104), a support plate (105), and a connecting frame (106). The electric telescopic rod (101) is fixedly connected to the top of the connecting frame (106), the fixed frame (102) is fixedly connected to the bottom of the electric telescopic rod (101), the first scraper (103) is fixedly connected to both sides inside the fixed frame (102), the distance sensor (104) is fixedly connected to the top inside the connecting frame (106), the support plate (105) is fixedly connected to both sides of the connecting frame (106), and the connecting frame (106) is fixedly connected to both sides inside the base (3).

2. The scraping device for diaphragm coating according to claim 1, characterized in that: The extrusion assembly (2) includes a support frame (201), which is fixedly connected to the top of the base (3), and an electric telescopic plate (202) is fixedly connected to the inner wall of the support frame (201).

3. The scraping device for diaphragm coating according to claim 2, characterized in that: An adjustment frame (203) is fixedly connected to the bottom of the electric telescopic plate (202), and a pressing rod (204) is rotatably connected to both sides inside the adjustment frame (203).

4. The scraping device for diaphragm coating according to claim 1, characterized in that: A collection box (205) is fixedly connected to the bottom of the base (3), a discharge pipe (206) is fixedly connected to the bottom of the collection box (205), and a valve body (207) is fixedly connected to the surface of the discharge pipe (206).

5. The scraping device for diaphragm coating according to claim 1, characterized in that: The top of the base (3) is fitted with a card plate (4), and a flat plate (5) is fixedly connected between the opposite sides of the card plate (4).

6. The scraping device for diaphragm coating according to claim 5, characterized in that: The top of the plate (5) is provided with a slot (6), and a second scraper (7) is fixedly connected to the bottom inside the slot (6).

7. The scraping device for diaphragm coating according to claim 5, characterized in that: The top of the base (3) is provided with a slot (8), and the inner wall of the slot (8) is engaged with the bottom of the card plate (4).

8. The scraping device for diaphragm coating according to claim 1, characterized in that: The base (3) has a fixing hole (9) at its bottom, and a fixing bolt (10) is bolted to the inner wall of the fixing hole (9).