Multi-angle machining milling machine

Abstract

The utility model belongs to milling machine technical field, concretely is a kind of multi-angle processing milling machine, including the machining table for carrying out processing operation, the support frame for supporting machining table is fixedly connected to the lower end of machining table, the cutting assembly for processing part is installed on the upper end surface of machining table, the protective plate for shielding is fixedly connected on the upper end surface of machining table.The utility model realizes milling cutter in XYZ three-axis movement, cooperation worm gear completes multi-angle adjustment of milling cutter, improves the flexibility of automobile part processing, and directional airflow barrier is formed by negative pressure adsorption of collection assembly, effectively isolates the invasion of chip into transmission mechanism, guarantees the precision of angle switching and the stability of continuous processing, simultaneously, the collaborative design of grid plate and vibration chip removal can automatically intercept large particle impurities and shake off accumulated chips, avoid pipeline blockage, without manual cleaning downtime, improve dust collection efficiency, realize multi-angle stable processing under clean environment.

Description

Technical Field

[0001] This utility model belongs to the field of milling machine technology, specifically a multi-angle machining milling machine. Background Technology

[0002] As a core piece of equipment that uses rotating cutting tools to cut workpieces, the milling machine's technological value is mainly reflected in its ability to form complex geometric shapes with high precision. In the automotive manufacturing industry, typical parts are usually complex in shape, often containing three-dimensional curved surfaces, irregular holes, and multi-angle mating surfaces, and the materials have special properties, often using difficult-to-machine materials such as high-strength aluminum alloys and wear-resistant cast iron. These characteristics place higher technical requirements on the processing equipment.

[0003] Traditional square milling machines are limited by their three-axis linkage capability. When machining automotive parts with multi-directional features, they have to frequently re-clamp the workpiece to adjust the machining angle. This repetitive positioning reduces production efficiency. When machining inclined structures of parts, the lack of an angle adjustment mechanism for the milling cutter requires manual repeated adjustment of the workpiece's spatial posture. This passive adaptation method affects machining efficiency. Summary of the Invention

[0004] The purpose of this utility model is to provide a multi-angle milling machine to solve the problems mentioned in the background art above.

[0005] This utility model provides the following technical solution: a multi-angle milling machine, including a machining table for machining operations, a support frame for supporting the machining table fixedly connected to the lower end of the machining table, a cutting assembly for machining parts installed on the upper surface of the machining table, a protective plate for shielding the machining table fixedly connected to the upper surface of the machining table, a clamping assembly for fixing the parts installed on one side of the inner wall of the protective plate, and a collecting assembly for collecting waste chips installed in the middle of the machining table.

[0006] As a preferred embodiment of the above technical solution, the cutting assembly includes a first electric guide rail. Two first electric guide rails are provided and fixedly connected to the upper end of the machining table. The two first electric guide rails are symmetrically arranged. A gantry frame is mounted on the upper end of both first electric guide rails. A second electric guide rail is mounted on one side of the gantry frame. A movable plate is fixedly mounted on the side wall of the second electric guide rail. A hydraulic cylinder is fixedly connected to the upper end of the movable plate. The output end of the hydraulic cylinder passes through the movable plate and is fixedly connected to a lifting block. A rotating groove is opened at the lower end of the lifting block. A worm gear and a worm are rotatably connected to the inner wall of the rotating groove. The worm gear and the worm mesh with each other. A baffle is rotatably connected to the side wall of the lifting block away from the gantry frame. A baffle is fixedly connected to the end of the worm gear away from the lifting block. A milling cutter is fixedly mounted on the side of the baffle away from the lifting block. A first motor is fixedly mounted on one side of the lifting block. The output end of the first motor passes through the lifting block and is fixedly connected to one end of the worm.

[0007] As a preferred embodiment of the above technical solution, the clamping assembly includes a mechanical chuck and a second motor. The mechanical chuck is rotatably connected to one side of the inner wall of the protective plate, and the second motor is fixedly installed on the outer wall of the protective plate. The output end of the second motor passes through the protective plate and is fixedly connected to one side of the mechanical chuck.

[0008] As a preferred embodiment of the above technical solution, the collecting component includes a chip discharge port and a dust removal mechanism. The chip discharge port is located in the middle of the processing table, and the dust removal mechanism is fixedly installed on one side of the upper end of the support frame. Two sets of symmetrically arranged dust suction pipes are fixedly connected to the inner wall of the chip discharge port. The dust suction pipes are grouped in pairs, and each dust suction pipe has multiple collection hoods connected to its side wall. The suction ends of the multiple collection hoods face upwards. The suction end of the dust removal mechanism is connected to a connecting pipe, and the dust outlet ends of the four dust suction pipes are all connected to the connecting pipe.

[0009] As a preferred embodiment of the above technical solution, two sets of symmetrically arranged support blocks are fixedly connected to the inner wall of the chip discharge port. The support blocks are grouped in pairs, and each support block has a spring and a telescopic rod fixedly connected to its upper end. A grid plate is provided above each set of support blocks, and the two grid plates are symmetrically arranged. The two grid plates are respectively fixedly connected to the upper ends of four springs, and the upper ends of the four telescopic rods are respectively fixedly connected to the lower ends of the two grid plates. A main pulley is fixedly sleeved on the output end of the second motor. A rotating opening is provided on one side of the processing table. A rotating rod is rotatably connected to the inner wall of the chip discharge port. One end of the rotating rod passes through the inner wall of the chip discharge port and is rotatably arranged in the rotating opening. A driven pulley is fixedly connected to the end of the rotating rod located in the rotating opening. A transmission belt is sleeved on the outside of the main pulley and the driven pulley. Two symmetrically arranged elliptical plates are fixedly connected to the outside of the rotating rod, and the two elliptical plates are respectively attached to the lower ends of the two grid plates.

[0010] As a preferred embodiment of the above technical solution, a protective cover is fixedly connected to the lower end of the processing table, and the protective cover matches the chip discharge port.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model uses a first electric guide rail and a second electric guide rail to drive the milling cutter to move in the X and Y axis directions, and a hydraulic cylinder to drive the milling cutter to move in the Z axis direction. At the same time, in conjunction with the first motor, worm gear and worm, the angle of the milling cutter can be adjusted, which improves the flexibility of processing and enables the milling cutter to perform multi-angle processing operations on automotive parts, thereby improving processing efficiency.

[0013] 2. When the dust removal mechanism of this utility model is working, it draws air through the collection hood, so that the processing area inside the protective plate forms a negative pressure area. When performing multi-angle processing, it forms a directional airflow barrier, adsorbs the debris generated during processing, effectively prevents dust from entering the worm gear and worm shaft and other mechanisms, avoids debris accumulation affecting the flexibility and accuracy of milling cutter angle switching, and provides a stable and clean environment for continuous processing.

[0014] 3. The collection cover of this utility model is equipped with a grid plate to block large pieces of cutting debris in real time and prevent the suction pipe from getting clogged. During operation, the second motor drives the mechanical chuck to rotate, thereby adjusting the cutting surface of the parts. At the same time, with the cooperation of the main pulley, the driven pulley and the transmission belt, the elliptical plate hits the grid plate, and with the spring reset, the grid plate vibrates, automatically shaking off the debris accumulated on the surface of the grid plate, avoiding manual cleaning and machine downtime. At the same time, the vibration keeps the grid gaps of the grid plate unobstructed, ensuring that the negative pressure dust collection efficiency is not affected by large particle residue. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the cutting assembly and clamping assembly of this utility model;

[0018] Figure 4 This is a schematic diagram of the worm gear and worm of this utility model;

[0019] Figure 5 This is a schematic diagram of the main pulley of this utility model;

[0020] Figure 6 This is a schematic diagram of the structure of the collection cover of this utility model.

[0021] In the diagram: 1. Machining table; 2. Support frame; 3. Cutting assembly; 301. First electric guide rail; 302. Gantry frame; 303. Second electric guide rail; 304. Moving plate; 305. Hydraulic cylinder; 306. Lifting block; 307. Rotating groove; 308. Worm gear; 309. Worm; 310. Baffle; 311. Milling cutter; 312. First motor; 4. Protective plate; 5. Clamping assembly; 501. Mechanical... 502. Chuck; 6. Second motor; 7. Gathering assembly; 8. Chip discharge port; 9. Dust removal mechanism; 10. Suction pipe; 11. Collection cover; 12. Support block; 13. Spring; 24. Telescopic rod; 15. Grid plate; 25. Main pulley; 36. Rotating port; 47. Rotating rod; 58. Driven pulley; 69. Elliptical plate; 70. Protective cover. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] like Figures 1-6 As shown, this utility model provides a technical solution: a multi-angle milling machine, including a machining table 1 for machining operations, a support frame 2 for supporting the machining table 1 fixedly connected to the lower end of the machining table 1, a cutting assembly 3 for machining parts installed on the upper surface of the machining table 1, a protective plate 4 for shielding the upper surface of the machining table 1, a clamping assembly 5 for fixing the parts installed on one side of the inner wall of the protective plate 4, and a collecting assembly 6 for collecting waste chips installed in the middle of the machining table 1.

[0024] As one implementation method in this embodiment, such as Figure 3 and Figure 4As shown, the cutting assembly 3 includes two first electric guide rails 301, which are fixedly connected to the upper end of the machining table 1 and are arranged symmetrically. A gantry frame 302 is mounted on the upper end of both first electric guide rails 301. A second electric guide rail 303 is mounted on one side of the gantry frame 302. A movable plate 304 is fixedly mounted on the side wall of the second electric guide rail 303. A hydraulic cylinder 305 is fixedly connected to the upper end of the movable plate 304. The output end of the hydraulic cylinder 305 passes through the movable plate 304 and is fixedly connected to a lifting device. Block 306 has a rotating groove 307 at its lower end. A worm gear 308 and a worm 309 are rotatably connected to the inner wall of the rotating groove 307. The worm gear 308 and the worm 309 mesh with each other. A baffle 310 is rotatably connected to the side wall of the lifting block 306 away from the gantry frame 302. The baffle 310 is fixedly connected to the end of the worm gear 308 away from the lifting block 306. A milling cutter 311 is fixedly installed on the side of the baffle 310 away from the lifting block 306. A first motor 312 is fixedly installed on one side of the lifting block 306. The output end of the first motor 312 passes through the lifting block 306 and is fixedly connected to one end of the worm 309.

[0025] Furthermore, the first electric guide rail 301 and the second electric guide rail 303 can drive the milling cutter 311 to move in the X and Y axis directions, and the hydraulic cylinder 305 can drive the milling cutter 311 to move in the Z axis direction, realizing the three-axis linkage of the milling cutter 311. The output end of the first motor 312 drives the worm gear 309 to rotate, and the worm wheel 308 rotatably connected to the inner wall of one side of the rotating groove 307 rotates, which makes the baffle 310 rotate, thereby realizing the adjustment of the angle of the milling cutter 311, improving the processing flexibility, enabling the milling cutter 311 to perform multi-angle processing operations on automotive parts, and improving processing efficiency.

[0026] Both the first electric guide rail 301 and the second electric guide rail 303 are existing technologies. They consist of a servo motor, a precision screw, a guide rail body, and a slider. The servo motor drives the precision screw to rotate. Through the threaded engagement between the screw and the nut inside the slider, the rotational motion of the motor is converted into the precise linear displacement of the slider along the guide rail body, realizing the controllable translational positioning of the components. Therefore, the gantry 302 is fixedly connected to the upper ends of the two sliders of the first electric guide rail 301, and the moving plate 304 is fixedly connected to one side of the slider on the second electric guide rail 303. It will not be described in detail here. The milling cutter 311 is a high-speed rotating carbide tool that cuts and removes material from the workpiece. The milling cutter generates a cutting speed of several thousand revolutions per minute under the drive of the main motor, so that the cutting edge can cut the surface of the part. It will not be described in detail here.

[0027] As one implementation method in this embodiment, such as Figure 3As shown, the clamping assembly 5 includes a mechanical chuck 501 and a second motor 502. The mechanical chuck 501 is rotatably connected to one side of the inner wall of the protective plate 4, and the second motor 502 is fixedly installed on the outer wall of the protective plate 4. The output end of the second motor 502 passes through the protective plate 4 and is fixedly connected to one side of the mechanical chuck 501.

[0028] Furthermore, before processing, the automotive parts can be fixed on the mechanical chuck 501. The mechanical chuck 501 is existing technology. Through multiple radially movable jaws inside the chuck, they can be manually adjusted to synchronously contract or expand towards the center. The carbide tooth surfaces or soft jaw gripping surfaces at the ends of the jaws form high-friction contact with the outer circle and inner hole of the part. At the same time, self-locking is achieved through a conical sleeve or screw mechanism to ensure that the part does not shift under high-speed rotation or cutting force. This will not be elaborated further here. After the mechanical chuck 501 fixes the part, the second motor 502 can drive the mechanical chuck 501 to rotate, thereby adjusting the machining surface of the part.

[0029] As one implementation method in this embodiment, such as Figure 2 , Figure 3 and Figure 6 As shown, the collecting component 6 includes a chip discharge port 601 and a dust removal mechanism 602. The chip discharge port 601 is located in the middle of the processing table 1. The dust removal mechanism 602 is fixedly installed on one side of the upper end inside the support frame 2. Two sets of symmetrically arranged dust suction pipes 603 are fixedly connected to the inner wall of the chip discharge port 601. The dust suction pipes 603 are grouped in pairs. Each dust suction pipe 603 has multiple collection covers 604 connected to its side wall. The dust suction ends of the multiple collection covers 604 face upwards. The dust suction ends of the dust removal mechanism 602 are connected to a connecting pipe. The dust discharge ends of the four dust suction pipes 603 are all connected to the connecting pipe.

[0030] Furthermore, when the dust removal mechanism 602 is working, it generates suction and draws air through the collection hood 604, creating a negative pressure area inside the protective plate 4. This forms a directional airflow barrier during multi-angle machining, adsorbing the debris generated during machining and effectively preventing dust from entering the worm gear 308 and worm 309, thus avoiding debris accumulation that could affect the flexibility and accuracy of the milling cutter 311's angle switching. This provides a stable and clean environment for continuous machining. The dust removal mechanism 602 is existing technology. The dust removal device works on the principle of negative pressure suction. Small particles of debris and dust in the cutting area are captured by the high-speed airflow through the collection hood 604 and then intercepted by the cartridge filter. The clean air is discharged by the fan, and the collected small particles of debris and dust are centrally processed.

[0031] As one implementation method in this embodiment, such as Figure 3 and Figure 5As shown, two sets of symmetrically arranged support blocks 605 are fixedly connected to the inner wall of the chip discharge port 601. The support blocks 605 are arranged in pairs, and each support block 605 has a spring 606 and a telescopic rod 607 fixedly connected to its upper end. Each set of support blocks 605 has a grid plate 608 above it. The two grid plates 608 are symmetrically arranged and fixedly connected to the upper ends of four springs 606 respectively. The upper ends of four telescopic rods 607 are fixedly connected to the lower ends of two grid plates 608 respectively. The main pulley is fixedly sleeved on the outside of the output end of the second motor 502. 609. A rotating opening 610 is provided on one side of the processing table 1. A rotating rod 611 is rotatably connected to the inner wall of the chip discharge port 601. One end of the rotating rod 611 passes through the inner wall of the chip discharge port 601 and is rotatably set in the rotating opening 610. A pulley 612 is fixedly connected to one end of the rotating rod 611 located in the rotating opening 610. A transmission belt 613 is sleeved on the outside of the main pulley 609 and the pulley 612. Two symmetrically arranged elliptical plates 614 are fixedly connected to the outside of the rotating rod 611. The two elliptical plates 614 are respectively attached to the bottom of the two grid plates 608.

[0032] Furthermore, a grid plate 608 is installed above the collection cover 604 to block large pieces of cutting debris in real time and prevent the suction pipe 603 from clogging. During operation, the output end of the second motor 502 drives the mechanical chuck 501 to rotate, thereby adjusting the cutting surface of the part. At the same time, the output end of the second motor 502 drives the main pulley 609 to rotate. With the cooperation of the transmission belt 613, the pulley 612 rotates, causing the rotating rod 611 to rotate. The elliptical plate 614 on the outside of the rotating rod 611 strikes the bottom of the grid plate 608, and with the spring 606 resetting, it forms the vibration of the grid plate 608, automatically shaking off the debris accumulated on the surface of the grid plate 608, avoiding manual cleaning and machine downtime. At the same time, the vibration keeps the grid gaps of the grid plate 608 unobstructed, ensuring that the negative pressure dust collection efficiency is not affected by large particle residues.

[0033] As one implementation method in this embodiment, such as Figure 1 and Figure 6 As shown, a protective cover 7 is fixedly connected to the lower end of the processing table 1, and the protective cover 7 matches the chip discharge port 601.

[0034] Furthermore, the protective cover 7 can block and collect large pieces of debris falling from the chip discharge port 601, allowing the debris to fall into a designated area below the processing table 1, ensuring a clean processing environment, and facilitating the collection of debris by the user, thus reducing the workload of the staff.

[0035] Working principle: The first electric guide rail 301 and the second electric guide rail 303 can drive the milling cutter 311 to move in the X and Y axis directions, and the hydraulic cylinder 305 can drive the milling cutter 311 to move in the Z axis direction, realizing the three-axis linkage of the milling cutter 311. The output end of the first motor 312 drives the worm gear 309 to rotate, and the worm wheel 308, which is rotatably connected to the inner wall of one side of the rotating groove 307, rotates, which causes the baffle 310 to rotate, thereby realizing the adjustment of the angle of the milling cutter 311, improving the processing flexibility, and enabling the milling cutter 311 to perform multi-angle processing operations on automotive parts. When the dust removal mechanism 602 is working, the dust removal mechanism 602 generates suction, and the air is drawn out through the collection hood 604, so that the processing area inside the protective plate 4 forms a negative pressure area. During multi-angle processing, a directional airflow barrier is formed to adsorb the debris generated during processing, effectively preventing dust from entering the worm wheel 308 and worm gear 309, etc. The structure avoids the accumulation of debris affecting the flexibility and accuracy of the milling cutter 311 angle switching, providing a stable and clean environment for continuous processing. A grid plate 608 is installed above the collection cover 604 to block large cutting impurities in real time, preventing the suction pipe 603 from clogging. During operation, the output of the second motor 502 drives the mechanical chuck 501 to rotate, adjusting the cutting surface of the part. Simultaneously, the output of the second motor 502 drives the main pulley 609 to rotate. With the cooperation of the transmission belt 613, the pulley 612 rotates, causing the rotating rod 611 to rotate. The elliptical plate 614 on the outer side of the rotating rod 611 strikes the bottom of the grid plate 608, and with the spring 606 resetting, the grid plate 608 vibrates, automatically shaking off accumulated debris from its surface, avoiding manual cleaning and machine downtime. Simultaneously, the vibration keeps the grid gaps of the grid plate 608 clear, ensuring that the negative pressure suction efficiency is not affected by large particle residue.

[0036] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A multi-angle milling machine, comprising a machining table (1) for performing machining operations, characterized in that: The lower end of the processing table (1) is fixedly connected to a support frame (2) for supporting the processing table (1). The upper surface of the processing table (1) is equipped with a cutting assembly (3) for processing parts. The upper surface of the processing table (1) is fixedly connected to a protective plate (4) for shielding. A clamping assembly (5) for fixing parts is installed on one side of the inner wall of the protective plate (4). A collection assembly (6) for collecting waste chips is installed in the middle of the processing table (1).

2. The multi-angle milling machine according to claim 1, characterized in that: The cutting assembly (3) includes a first electric guide rail (301), of which two are provided. The two first electric guide rails (301) are fixedly connected to the upper end of the machining table (1) and are arranged symmetrically. A gantry frame (302) is installed on the upper end of the two first electric guide rails (301). A second electric guide rail (303) is installed on one side of the gantry frame (302). A moving plate (304) is fixedly installed on the side wall of the second electric guide rail (303). A hydraulic cylinder (305) is fixedly connected to the upper end of the moving plate (304). The output end of the hydraulic cylinder (305) passes through the moving plate (304), and a lifting block (306) is fixedly connected to the output end of the hydraulic cylinder (305). The lower end of the lifting block (306) is provided with a rotating groove (307). The inner wall of the rotating groove (307) is rotatably connected to a worm gear (308) and a worm (309). The worm gear (308) and the worm (309) mesh with each other. A baffle (310) is rotatably connected to the side wall of the lifting block (306) away from the gantry frame (302). The baffle (310) is fixedly connected to the end of the worm gear (308) away from the lifting block (306). A milling cutter (311) is fixedly installed on the side of the baffle (310) away from the lifting block (306). A first motor (312) is fixedly installed on one side of the lifting block (306). The output end of the first motor (312) passes through the lifting block (306) and is fixedly connected to one end of the worm (309).

3. A multi-angle milling machine according to claim 2, characterized in that: The clamping assembly (5) includes a mechanical chuck (501) and a second motor (502). The mechanical chuck (501) is rotatably connected to one side of the inner wall of the protective plate (4), and the second motor (502) is fixedly installed on the outer wall of the protective plate (4). The output end of the second motor (502) passes through the protective plate (4) and is fixedly connected to one side of the mechanical chuck (501).

4. A multi-angle milling machine according to claim 3, characterized in that: The collecting component (6) includes a chip discharge port (601) and a dust removal mechanism (602). The chip discharge port (601) is located in the middle of the processing table (1). The dust removal mechanism (602) is fixedly installed on the upper side of the support frame (2). Two sets of symmetrically arranged dust suction pipes (603) are fixedly connected to the inner wall of the chip discharge port (601). The dust suction pipes (603) are arranged in pairs. Each dust suction pipe (603) has multiple collection covers (604) connected to its side wall. The dust suction ends of the multiple collection covers (604) face upwards. The dust suction end of the dust removal mechanism (602) is connected to a connecting pipe. The dust discharge ends of the four dust suction pipes (603) are all connected to the connecting pipe.

5. A multi-angle milling machine according to claim 4, characterized in that: The inner wall of the chip discharge port (601) is fixedly connected to two sets of symmetrically arranged support blocks (605). The support blocks (605) are arranged in pairs. Each support block (605) has a spring (606) and a telescopic rod (607) fixedly connected to its upper end. Each set of support blocks (605) is provided with a grid plate (608) above it. The two grid plates (608) are symmetrically arranged. The two grid plates (608) are respectively fixedly connected to the upper ends of four springs (606). The upper ends of the four telescopic rods (607) are respectively fixedly connected to the lower ends of the two grid plates (608). The output end of the second motor (502) is externally fitted with a main pulley (609). A rotating opening (610) is provided on one side of the processing table (1). A rotating rod (611) is rotatably connected to the inner wall of the chip discharge port (601). One end of the rotating rod (611) passes through the inner wall of the chip discharge port (601) and is rotatably set in the rotating opening (610). A pulley (612) is fixedly connected to one end of the rotating rod (611) located in the rotating opening (610). A transmission belt (613) is sleeved on the outside of the main pulley (609) and the pulley (612). Two symmetrically arranged elliptical plates (614) are fixedly connected to the outside of the rotating rod (611). The two elliptical plates (614) are respectively attached to the bottom of the two grid plates (608).

6. A multi-angle milling machine according to claim 3, characterized in that: The lower end of the processing table (1) is fixedly connected to a protective cover (7), and the protective cover (7) matches the chip discharge port (601).

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