A welding station aluminum tray welding jig

Abstract

The utility model discloses a kind of welding station aluminum tray welding jigs, including welding station rotary tray, at least two welding areas are provided on welding station rotary tray;Symmetrically set up aluminum profile in each welding area, aluminum tray is set in the area surrounded by aluminum profile;Among them, welding fittings are set between aluminum profile and aluminum tray, and are welded with aluminum tray;Positioning member, positioning member is set in welding area, and is connected with welding station rotary tray, to position aluminum tray and aluminum profile in welding area;Quickly clamp, quickly clamp is set in welding area, and is connected with welding station rotary tray, to carry out clamping to the warping part of the edge of aluminum tray;Adjusting block, adjusting block is set in the assembly gap between aluminum profile and positioning member, to clamp aluminum tray and welding fittings.The utility model can optimize aluminum tray welding quality, reduce welding deformation, porosity and other defects by accurate positioning and fixing, improve weld strength and consistency.

Description

Technical Field

[0001] This utility model belongs to the technical field of aluminum pallet processing equipment, specifically relating to a welding fixture for aluminum pallets in a welding station. Background Technology

[0002] The aluminum battery tray uses extruded aluminum profiles as its main frame, and the various components are cleverly connected into a stable whole through precision welding.

[0003] Current technology uses manual welding to assemble aluminum pallet components into the pallet. Manual welding suffers from high defect rates due to the inability to guarantee product consistency, the presence of false welds, and unsatisfactory quality. On average, manual welding takes 3 minutes to weld one pallet (based on daily production capacity), resulting in high welding costs and delays in supplying lithium battery testing and turnover. Furthermore, 70% of the weld joints require manual polishing, and production capacity cannot meet customer delivery deadlines. Utility Model Content

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] A welding fixture for aluminum trays in a welding station, comprising:

[0006] A welding station rotary tray has at least two welding areas; aluminum profiles are symmetrically arranged in each welding area, and an aluminum tray is arranged in the area enclosed by the aluminum profiles; wherein welding accessories are arranged between the aluminum profiles and the aluminum trays and are welded to the aluminum trays;

[0007] A positioning element is disposed within the welding area and connected to the rotating tray of the welding station to position the aluminum tray and the aluminum profile within the welding area;

[0008] A quick clamp is provided in the welding area and connected to the rotating tray of the welding station to clamp the warped portion of the edge of the aluminum tray;

[0009] An adjusting block is disposed within the assembly gap between the aluminum profile and the positioning member to secure the aluminum tray and the welding fitting.

[0010] Furthermore, multiple adjustment blocks are provided; the multiple adjustment blocks arranged at intervals are inserted into the assembly gap to clamp the aluminum tray and the welding fittings.

[0011] Furthermore, the welding station rotating tray is connected to the welding station so that the welding station rotating tray can rotate 360 ​​degrees.

[0012] Furthermore, the multi-axis linkage robotic arm of the welding station is equipped with symmetrical stirring needles to achieve simultaneous welding of both sides of the aluminum tray.

[0013] Furthermore, the positioning component includes a first positioning component and a second positioning component; multiple first positioning components and multiple second positioning components are provided, and each is disposed within the welding area and connected to the rotating pallet of the welding station; multiple first positioning components and multiple second positioning components are alternately arranged in sequence to form a positioning area for positioning the aluminum pallet and the aluminum profile; the first positioning component abuts against the aluminum profile and the aluminum pallet respectively; a gap is provided between the second positioning component and the aluminum profile to form the assembly gap.

[0014] Furthermore, the first positioning element is an L-shaped structure; four first positioning elements are provided in each welding area; the four first positioning elements are located at the four corners of the welding area; the vertical part of the L-shaped first positioning element is attached to the side wall of the aluminum profile; the horizontal part of the L-shaped positioning element abuts against the edge of the aluminum tray.

[0015] The second positioning element is an I-shaped structure; the second positioning element is disposed between two adjacent first positioning elements and forms the assembly gap with the aluminum profile.

[0016] Beneficial effects

[0017] This utility model provides a welding station aluminum pallet welding fixture that allows for accurate installation and positioning via manual operation and fully automatic precision welding, ensuring product consistency and improving the welding quality of aluminum pallets. The welding station aluminum pallet welding fixture enables double-sided welding, improving welding efficiency, reducing welding costs, and enabling timely supply for lithium battery testing and turnover. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the welding station aluminum tray welding fixture of this utility model;

[0019] Figure 2 This is a top view of the welding station aluminum tray welding fixture of this utility model;

[0020] Among them, 1. Welding station rotating pallet; 2. First positioning component; 3. Aluminum profile; 4. Adjusting block; 5. Quick clamp; 6. Welding accessories; 7. Aluminum pallet; 8. Second positioning component. Detailed Implementation

[0021] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more obvious and understandable, specific embodiments of this utility model are given below.

[0022] Example 1

[0023] Reference Figures 1 to 2 A welding fixture for aluminum trays in a welding station, characterized in that it comprises:

[0024] The welding station rotating pallet 1 has at least two welding areas. Each welding area has symmetrically arranged aluminum profiles 3, and an aluminum pallet 7 is positioned within the area enclosed by the aluminum profiles 3. Welding accessories 6 are positioned between the aluminum profiles 3 and the aluminum pallet 7 and are welded to them. Welding accessories 6 are also provided along the edge of the aluminum pallet 7 and are welded to it. The aluminum profiles 3 abut against the edge of the aluminum pallet 7. The height of the aluminum profiles 3 can be customized according to the height of the aluminum pallet 7.

[0025] Positioning element, which is set in the welding area and connected to the rotating tray 1 of the welding station, to position the aluminum tray 7 and the aluminum profile 3 in the welding area;

[0026] Quick clamp 5 is set in the welding area and connected to the rotating tray 1 of the welding station to clamp the warped part of the edge of the aluminum tray 7; wherein, the aluminum tray 7 is warped after being placed in the welding area, and the quick clamp 5 is an elastic support structure, which clamps the aluminum tray 7 in the Z-axis direction and plays a guiding role.

[0027] Adjusting block 4 is set in the assembly gap between aluminum profile 3 and positioning part to clamp aluminum tray 7 and welding accessory 6.

[0028] Multiple adjusting blocks 4 are provided; multiple adjusting blocks 4 arranged at intervals are inserted into the assembly gap to clamp the aluminum tray 7 and the welding accessories 6.

[0029] With the above technical solution, after the aluminum tray 7 and welding accessories 6 are placed in the welding area, there is a gap between the aluminum tray 7 and welding accessories 6. The adjusting block 4 is inserted into the assembly gap between the aluminum profile 3 and the positioning part, and the aluminum profile 3 clamps the aluminum tray 7 and welding accessories 6.

[0030] In this embodiment, the welding station rotating tray 1 is connected to the welding station so that the welding station rotating tray 1 can rotate 360 ​​degrees.

[0031] In this embodiment, the multi-axis linkage robotic arm of the welding station is equipped with symmetrical stirring needles to achieve simultaneous welding of both sides of the aluminum tray 7.

[0032] Through the above technical solution, a multi-axis linkage robotic arm and a high-precision positioning module are used in the welding station to realize the automated welding of the complex structure of aluminum tray 7. A vision inspection system is equipped to monitor the weld quality in real time, realizing fully automatic welding. The welding station has a rotation function and can rotate 360 ​​degrees. It adopts a symmetrical stirring needle design to achieve simultaneous double-sided operation and improve efficiency.

[0033] In this embodiment, the positioning components include a first positioning component 2 and a second positioning component 8; multiple first positioning components 2 and multiple second positioning components 8 are provided and are all located in the welding area and connected to the rotating tray 1 of the welding station; multiple first positioning components 2 and multiple second positioning components 8 are arranged alternately in sequence to form a positioning area for the positioning aluminum tray 7 and the aluminum profile 3; the first positioning component 2 abuts against the aluminum profile 3 and the aluminum tray 7 respectively; a gap is provided between the second positioning component 8 and the aluminum profile 3 to form an assembly gap.

[0034] In this embodiment, the first positioning member 2 has an L-shaped structure; four first positioning members 2 are provided in each welding area; the four first positioning members 2 are located at the four corners of the welding area; the vertical part of the L-shaped first positioning member 2 is attached to the side wall of the aluminum profile 3; the horizontal part of the L-shaped positioning member abuts against the edge of the aluminum tray 7.

[0035] The second positioning component 8 has an I-shaped structure; the I-shaped second positioning component 8 is set between two adjacent L-shaped first positioning components 2 and forms an assembly gap with the aluminum profile 3.

[0036] In this configuration, one side wall of the aluminum profile 3, located on the same horizontal plane, is in contact with the vertical portion of the L-shaped first positioning member 2, and the other side wall is in contact with the horizontal portion of the L-shaped first positioning member 2. A certain gap is provided between the aluminum profile 3 and the I-shaped second positioning member 8 located between the two adjacent first positioning members 2. This gap is the assembly gap. The adjusting block 4 is inserted into this assembly gap so that the aluminum profile 3 presses against the aluminum tray 7 and the welding accessories 6. When installing the aluminum tray 7, the bottom of the aluminum tray 7, located on the same horizontal plane, is placed on the welding fixture. One side wall of the aluminum tray 7 is in contact with the outer side wall of the aluminum profile 3, and the other side wall is in contact with the horizontal portion of the L-shaped first positioning member 2. The aluminum tray 7 and the aluminum profile 3 are positioned in the welding area by the first positioning member 2 and the second positioning member 8.

[0037] Through the above technical solution, the L-shaped first positioning component 2 limits the four corners of the aluminum tray 7 and limits the X-axis and Y-axis directions of the aluminum tray 7, ensuring that the aluminum tray 7 maintains a precise geometric position during the welding process and improving the welding accuracy.

[0038] In this embodiment, a safety protection baffle is provided on the rotating tray 1 of the welding station to block strong light during the rotating welding process and avoid eye damage, thereby improving safety.

[0039] The operation process of the welding station aluminum tray welding fixture provided by this utility model is as follows:

[0040] First, check if the parameters of the welding workstation are correct. After confirming that they are correct, place the aluminum tray 7 in the positioning area formed by the first positioning part 2 and the second positioning part 8 on the rotating tray 1 of the welding station. Place the welding accessory 6 between the aluminum tray 7 and the aluminum profile 3. Insert the adjusting block 4 into the assembly gap between the aluminum profile 3 and the second positioning part 8 to clamp the aluminum tray 7 and the welding accessory 6. Use the quick clamp 5 to clamp the warped part of the edge of the aluminum tray 7 in the X-axis direction to straighten the aluminum tray 7.

[0041] This utility model provides a welding station aluminum tray welding fixture with a modular aluminum tray 7 design. The clamping mechanism (positioning element 2, adjusting block 4, quick clamp 5) is integrated into the detachable tray, achieving fixation in three directions: X-axis, Y-axis, and Z-axis. This significantly reduces adjustment time and operational complexity; reduces manual intervention and improves continuous welding efficiency; optimizes welding quality by precisely positioning and fixing to reduce welding deformation, porosity, and other defects, improving weld strength and consistency; and is compatible with multiple welding processes, suitable for various welding methods such as argon arc welding and gas welding, meeting the needs of different industrial scenarios.

[0042] The above are merely preferred embodiments of the present utility model and do not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A welding fixture for aluminum trays in a welding station, characterized in that, include: A welding station rotary tray has at least two welding areas; aluminum profiles are symmetrically arranged in each welding area, and an aluminum tray is arranged in the area enclosed by the aluminum profiles; wherein welding accessories are arranged between the aluminum profiles and the aluminum trays and are welded to the aluminum trays; A positioning element is disposed within the welding area and connected to the rotating tray of the welding station to position the aluminum tray and the aluminum profile within the welding area; A quick clamp is provided in the welding area and connected to the rotating tray of the welding station to clamp the warped portion of the edge of the aluminum tray; An adjusting block is disposed within the assembly gap between the aluminum profile and the positioning member to secure the aluminum tray and the welding fitting.

2. The welding fixture for aluminum trays in a welding station according to claim 1, characterized in that, Multiple adjustment blocks are provided; the multiple adjustment blocks arranged at intervals are inserted into the assembly gap to clamp the aluminum tray and the welding accessories.

3. The welding fixture for aluminum trays in a welding station according to claim 1, characterized in that, The welding station rotating tray is connected to the welding station so that the welding station rotating tray can rotate 360 ​​degrees.

4. The welding fixture for aluminum trays in a welding station according to claim 1, characterized in that, The welding station's multi-axis linkage robotic arm is equipped with symmetrical stirring needles to enable simultaneous welding of both sides of the aluminum tray.

5. The welding fixture for aluminum trays in a welding station according to claim 1, characterized in that, The positioning components include a first positioning component and a second positioning component; multiple first positioning components and multiple second positioning components are provided and are all located within the welding area and connected to the rotating tray of the welding station; multiple first positioning components and multiple second positioning components are arranged alternately in sequence to form a positioning area for positioning the aluminum tray and the aluminum profile; the first positioning component abuts against the aluminum profile and the aluminum tray respectively; a gap is provided between the second positioning component and the aluminum profile to form the assembly gap.

6. The welding fixture for aluminum trays in a welding station according to claim 5, characterized in that, The first positioning element is an L-shaped structure; four first positioning elements are provided in each welding area; the four first positioning elements are located at the four corners of the welding area; the vertical part of the L-shaped first positioning element is attached to the side wall of the aluminum profile; the horizontal part of the L-shaped positioning element abuts against the edge of the aluminum tray. The second positioning element is an I-shaped structure; the second positioning element is disposed between two adjacent first positioning elements and forms the assembly gap with the aluminum profile.

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