A machine tool chip removal cleaning device

Abstract

The utility model discloses a machine tool chip removal cleaning device belongs to cleaning device technical field, and this machine tool chip removal cleaning device includes the collecting bucket, sets up the bucket cover at the collecting bucket top, the fixed installation is on the fixed bucket of bucket cover, sets up the top cover at the fixed bucket top, through the cooperation of above each device, through the setting of the smashing mechanism, when the metal scrap falls into the separating bucket, the larger scrap is first intercepted by the coarse hole, and through the slope of separating bucket top, enters the space between fixed barrel and separating barrel, and the smaller scrap and cutting fluid continue to fall, then, rotating separating barrel, the intercepted scrap is further cut and smashed by the smashing blade, since the side surface of separating barrel still is equipped with the coarse hole, and the mixture of the smashed scrap and cutting fluid slides down to the collecting bucket along the inclined hopper through the coarse hole, effectively reduces the jamming phenomenon, thereby improves the separating efficiency, and significantly improves the overall efficiency of scrap cleaning.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, specifically a machine tool chip removal and cleaning device. Background Technology

[0002] A chip removal device for machine tools is used to collect and remove chips generated during the machining process. Its function is to effectively collect chips from the machining area to keep the work area clean and prevent chips from affecting the machine tool's accuracy and machining quality.

[0003] Upon investigation, a Chinese utility model patent discloses a machine tool chip removal and cleaning device (publication number: CN219521444U), which includes a liquid collection part, a separation part is provided in the liquid collection part, and a drive part for controlling the rotation of the separation part is provided in the liquid collection part. The separation part and the drive part are connected by a locking part.

[0004] In the aforementioned patent, debris is shoveled into the separation section using an iron shovel, and then the separation section is placed into the liquid collection section. The separation section is connected to the drive section through a locking mechanism. The drive section rotates the separation section within the liquid collection section, and the cutting fluid in the separation section enters the liquid collection section under the action of inertia, thereby achieving the separation of debris and cutting fluid. After separation, the separation section can be removed from the liquid collection section. This device can effectively separate debris and cutting fluid, enabling the cutting fluid to be recycled and reused, reducing the waste of cutting fluid. However, the debris may contain large-volume waste materials. The centrifugal force generated by high-speed rotation can easily cause these large-volume waste materials to accumulate abnormally on the inner wall of the separation tank. Such physical blockage will not only reduce the separation efficiency but may also cause the system to shut down for maintenance, which may affect the overall efficiency of debris cleaning.

[0005] Therefore, this utility model provides a machine tool chip removal and cleaning device to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This utility model provides a machine tool chip removal and cleaning device, which aims to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, the present invention provides the following technical solution: a machine tool chip removal and cleaning device, which includes a liquid collection tank, a tank cover disposed above the liquid collection tank, a fixed tank fixedly installed on the tank cover, a top cover disposed above the fixed tank, a feed pipe fixedly installed on the top of the top cover, and a crushing mechanism disposed inside the fixed tank for reducing clogging.

[0010] The pulverizing mechanism includes a separating barrel disposed inside the fixed barrel, a coarse hole formed on the separating barrel, a connecting plate fixedly installed on the side surface of the separating barrel, a pulverizing blade fixedly installed on one side of the connecting plate, a fine hole formed on the side surface of the separating barrel, an inclined bucket fixedly installed on the inner wall of the fixed barrel, and a leakage hole formed on the barrel cover.

[0011] As a preferred technical solution of this application, multiple connecting plates are provided, and the connecting plates are arranged in a ring array on the side surface of the separation tank. Multiple leakage holes are provided, and the leakage holes are arranged in a ring array on the tank cover. The inner wall of the inclined bucket is in contact with the side surface of the separation tank.

[0012] As a preferred technical solution of this application, a motor is fixedly connected to the bottom of the bucket lid, a fixed seat is rotatably connected inside the fixed bucket, and a limit block is fixedly connected to the bottom of the separating bucket.

[0013] As a preferred technical solution of this application, multiple limiting blocks are provided, and the limiting blocks are arranged in a circular array at the bottom of the separation barrel. The fixed base has a limiting groove inside for the limiting blocks to be inserted.

[0014] As a preferred technical solution of this application, a flow guide barrel is fixedly connected inside the liquid collection barrel, a support ring is fixedly connected to the inner wall of the flow guide barrel, and a filter plate is movably connected inside the flow guide barrel.

[0015] As a preferred technical solution of this application, the bottom of the filter plate is attached to the top of the support ring, the filter plate is located directly below the leakage hole, and the bottom of the collection tank is fixedly connected to the discharge pipe.

[0016] (III) Beneficial Effects

[0017] This invention features a simple structure and convenient operation. Through the crushing mechanism, when metal scrap falls into the separation tank, larger scrap is initially intercepted by coarse holes and enters the space between the fixed tank, the separation tank, and the inclined hopper via the slope at the top of the separation tank. Smaller scrap and cutting fluid continue to fall. Subsequently, the separation tank is rotated, and the crushing blades further cut and crush the intercepted scrap. Because the side surface of the separation tank still has coarse holes, the mixture of crushed scrap and cutting fluid slides down the inclined hopper through the coarse holes into the collection tank, effectively reducing clogging and thus improving separation efficiency and significantly enhancing the overall efficiency of scrap removal. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a chip removal and cleaning device for machine tools.

[0019] Figure 2This is a cross-sectional schematic diagram of a liquid collection tank in a machine tool chip removal and cleaning device;

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the installation of a separation bucket in a machine tool chip removal and cleaning device;

[0022] Figure 5 This is a schematic diagram of the installation of a limit block in a machine tool chip removal and cleaning device;

[0023] Figure 6 This is a schematic diagram of the installation of a filter plate in a machine tool chip removal and cleaning device.

[0024] In the picture:

[0025] 1. Collection tank; 2. Tank lid; 3. Fixing tank; 4. Top cover; 5. Feed pipe; 6. Separation tank; 7. Coarse hole; 8. Connecting plate; 9. Crushing blade; 10. Fine hole; 11. Inclined bucket; 12. Leakage hole; 13. Motor; 14. Fixing base; 15. Limiting block; 16. Limiting groove; 17. Flow guide tank; 18. Support ring; 19. Filter plate; 20. Feed pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides a machine tool chip removal and cleaning device, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the machine tool chip removal and cleaning device includes a liquid collection tank 1, a tank cover 2 disposed above the liquid collection tank 1, a fixed tank 3 fixedly installed on the tank cover 2, a top cover 4 disposed above the fixed tank 3, a feed pipe 5 fixedly installed on the top of the top cover 4, and a crushing mechanism disposed inside the fixed tank 3 to reduce clogging.

[0028] The pulverizing mechanism includes a separation tank 6 located inside the fixed tank 3, a coarse hole 7 on the separation tank 6, a connecting plate 8 fixedly installed on the side surface of the separation tank 6, a pulverizing blade 9 fixedly installed on one side of the connecting plate 8, a fine hole 10 on the side surface of the separation tank 6, an inclined bucket 11 fixedly installed on the inner wall of the fixed tank 3, and a leakage hole 12 on the tank cover 2.

[0029] Multiple connecting plates 8 are provided, and the connecting plates 8 are arranged in a ring array on the side surface of the separation tank 6. Multiple leakage holes 12 are provided, and the leakage holes 12 are arranged in a ring array on the tank cover 2. The inner wall of the inclined bucket 11 is in contact with the side surface of the separation tank 6.

[0030] When using this machine tool chip removal and cleaning device, firstly, the collection tank 1 is placed in a suitable position. Then, the metal chips to be processed are poured into the fixed tank 3 through the feed pipe 5. As the metal chips fall into the separation tank 6, larger chips are initially intercepted by the coarse holes 7, while smaller chips and cutting fluid continue to fall. The intercepted chips pass through the ramp at the top of the separation tank 6 and enter the space between the fixed tank 3, the separation tank 6, and the inclined hopper 11. Next, the separation tank 6 is rotated, and the crushing blades 9 further cut and crush the intercepted chips. In the space between the fixed tank 3, the separation tank 6, and the inclined hopper 11, the side surface of the separation tank 6 still has coarse holes 7, which are used to crush the chips. The crushed chips and cutting fluid mixture then slide down the inclined bucket 11 through the coarse hole 7 into the collection tank 1. By rotating the separation tank 6, centrifugal force separates the cutting fluid from the mixture of chips and cutting fluid. The cutting fluid flows back to the upper space of the collection tank 1 through the drain hole 12, while the chips are trapped by the fine hole 10, thus achieving effective separation of chips and cutting fluid. When it is necessary to collect the chips, the top cover 4 is opened, and then the chips are discharged through the opening at the top of the separation tank 6. This design not only improves the chip removal efficiency, but also helps to recycle the cutting fluid and reduce production costs, fully demonstrating the practicality and innovation of this utility model.

[0031] Furthermore, to facilitate control of the rotation of the separating tank 6, such as... Figure 1 , Figure 2 and Figure 5 As shown, a motor 13 is fixedly connected to the bottom of the bucket lid 2, a fixed seat 14 is rotatably connected inside the fixed bucket 3, and a limit block 15 is fixedly connected to the bottom of the separating bucket 6.

[0032] Multiple limit blocks 15 are provided, and the limit blocks 15 are arranged in a ring array at the bottom of the separation barrel 6. The inside of the fixing base 14 is provided with a limit groove 16 for the limit blocks 15 to be inserted.

[0033] When using this machine tool chip removal and cleaning device, during installation, the limiting block 15 at the bottom of the separating barrel 6 is aligned with the limiting groove 16 inside the fixed base 14 and inserted directly. The output shaft of the motor 13 is fixedly connected to the fixed base 14. When the motor 13 starts, it can drive the fixed base 14 and the separating barrel 6 to rotate. The setting of the limiting block 15 and the limiting groove 16 plays a stabilizing and guiding role in the rotation of the separating barrel 6, ensuring that the separating barrel 6 will not deviate or shake during the rotation, thus improving the stability and reliability of the device. When using this machine tool chip removal and cleaning device, simply starting the motor 13 can easily realize the rotation of the separating barrel 6, thereby completing the cutting, crushing and separating of metal chips. The whole operation process is simple and convenient, greatly improving work efficiency.

[0034] It should be noted that, in order to facilitate the filtration and collection of cutting fluid, such as Figure 1 , Figure 2 and Figure 6 As shown, a flow guide 17 is fixedly connected inside the liquid collection tank 1, a support ring 18 is fixedly connected to the inner wall of the flow guide 17, and a filter plate 19 is movably connected inside the flow guide 17.

[0035] The bottom of the filter plate 19 is attached to the top of the support ring 18. The filter plate 19 is located directly below the leakage hole 12. The bottom of the collection tank 1 is fixedly connected to the discharge pipe 20.

[0036] When the chip removal and cleaning device is in use, the cutting fluid flows into the inner wall of the guide tank 17 while cutting, crushing and separating metal chips in the separation tank 6. After being filtered by the filter plate 19, the fine impurities and metal particles in the cutting fluid are further removed to ensure the purity of the cutting fluid. The filtered cutting fluid flows smoothly into the bottom of the collection tank 1 through the drain hole 12. The impurities trapped on the filter plate 19 can be removed and cleaned periodically to maintain the filtration effect. When it is necessary to discharge the cutting fluid accumulated in the collection tank 1, simply open the valve of the discharge pipe 20, and the cutting fluid can be discharged smoothly for subsequent recycling and utilization.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A machine tool chip removal and cleaning device, characterized in that: The machine tool chip removal and cleaning device includes a liquid collection tank (1), a tank cover (2) set above the liquid collection tank (1), a fixed tank (3) fixedly installed on the tank cover (2), a top cover (4) set above the fixed tank (3), a feed pipe (5) fixedly installed on the top of the top cover (4), and a crushing mechanism set inside the fixed tank (3) to reduce clogging. The pulverizing mechanism includes a separation barrel (6) disposed inside the fixed barrel (3), a coarse hole (7) opened on the separation barrel (6), a connecting plate (8) fixedly installed on the side surface of the separation barrel (6), a pulverizing blade (9) fixedly installed on one side of the connecting plate (8), a fine hole (10) opened on the side surface of the separation barrel (6), an inclined bucket (11) fixedly installed on the inner wall of the fixed barrel (3), and a leakage hole (12) opened on the barrel cover (2).

2. The machine tool chip removal and cleaning device according to claim 1, characterized in that: Multiple connecting plates (8) are provided, and the connecting plates (8) are arranged in a ring array on the side surface of the separation tank (6). Multiple leakage holes (12) are provided, and the leakage holes (12) are arranged in a ring array on the tank cover (2). The inner wall of the inclined bucket (11) is in contact with the side surface of the separation tank (6).

3. The machine tool chip removal and cleaning device according to claim 1, characterized in that: The bottom of the bucket lid (2) is fixedly connected to a motor (13), the inside of the fixed bucket (3) is rotatably connected to a fixed seat (14), and the bottom of the separating bucket (6) is fixedly connected to a limit block (15).

4. The machine tool chip removal and cleaning device according to claim 3, characterized in that: Multiple limiting blocks (15) are provided, and the limiting blocks (15) are arranged in a ring array at the bottom of the separation barrel (6). The fixing seat (14) has a limiting groove (16) for the limiting blocks (15) to be inserted into.

5. The machine tool chip removal and cleaning device according to claim 1, characterized in that: The liquid collection tank (1) is fixedly connected to the inside of the flow guide tank (17), the inner wall of the flow guide tank (17) is fixedly connected to the support ring (18), and the inside of the flow guide tank (17) is movably connected to the filter plate (19).

6. The machine tool chip removal and cleaning device according to claim 5, characterized in that: The bottom of the filter plate (19) is in contact with the top of the support ring (18), the filter plate (19) is located directly below the leakage hole (12), and the bottom of the collection tank (1) is fixedly connected to the discharge pipe (20).

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