A steel wire mesh composite pipe fitting wiring machine
By setting a tension adjustment component in the wire mesh composite pipe wiring machine, the problem of slack caused by uneven wire speed is solved, and the wire mesh is evenly wound on the outer wall of the pipe, thus improving the quality of the pipe.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGXIA QINGCHUAN PIPE IND CO LTD
- Filing Date
- 2025-05-13
- Publication Date
- 2026-06-05
AI Technical Summary
During the wire mesh wiring process of steel wire mesh reinforced plastic composite pipe, the winding radius of the outer coil is larger than that of the inner coil, resulting in uneven wire speed, which may cause slack and affect the quality of the pipe.
A wire mesh composite pipe wiring machine was designed. By setting a tension adjustment component on one side of the circular disc, including an adjustment block, a wire ring, a wire groove, a moving rod, and a compression spring, dynamic tension compensation is achieved, which avoids the phenomenon of loosening or over-tightening of the wire when it is wrapped around the outer wall of the pipe.
By dynamically adjusting the tension of the steel wire, the uniform winding of the steel wire mesh on the outer wall of the pipe fitting is ensured, thereby improving the quality stability and consistency of the pipe fitting.
Smart Images
Figure CN224324960U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel wire mesh pipe fitting production equipment, and in particular to a steel wire mesh composite pipe fitting wiring machine. Background Technology
[0002] Steel wire mesh reinforced plastic composite pipe is a new type of improved steel-reinforced plastic composite pipe. This new type of pipe uses high-strength overmolded steel wire mesh skeleton and thermoplastic polyethylene as raw materials. The steel wire mesh serves as the skeleton reinforcement of the polyethylene plastic pipe, and high-density polyethylene (HDPE) is used as the matrix. High-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton with the inner and outer layers of high-density polyethylene, giving it excellent composite effect.
[0003] For example, utility model application CN201821187232.2 discloses a wire winding machine for processing steel wire mesh reinforced polyethylene composite pipes, including a base plate, a support frame installed on the upper end of the base plate, a support tube installed inside the support frame, a first wiring mechanism and a second wiring mechanism installed at both ends of the support tube, a first material tray and a second material tray installed on the outer side of the support tube, a wire feeding mechanism hinged to the outer side of both the first material tray and the second material tray, and an adjusting bolt threaded through the interior of both the first material tray and the second material tray, the end of the adjusting bolt being hinged to the wire feeding mechanism.
[0004] However, during the wire mesh wiring process on the outer wall of the pipe fitting, the wires on the wire coil inside the material loading frame are wound around the outer wall of the pipe fitting. As the wires separate from the coil layer by layer, the winding radius of the outer coil is larger than that of the inner coil, resulting in a difference in the linear speed of the outer wires compared to the inner coils. If the tension is not adjusted in real time, the wires may become loose when wound around the outer wall of the pipe fitting, which will affect the quality of the pipe fitting.
[0005] This application improves upon existing technology and proposes a wire mesh composite pipe wiring machine. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model provides a wire mesh composite pipe wiring machine, which solves the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution:
[0008] A wire mesh composite pipe wiring machine includes a support frame mounted on the ground via a base plate. A circular disc is movably mounted on the top of the support frame. Multiple material-carrying frames are arranged on one side of the circular disc, and wire coils are movably installed within the material-carrying frame cavities. A tension adjustment component is fixedly mounted on one side of the circular disc for elastically adjusting the tension of the wire. The tension adjustment component includes an adjustment block fixedly mounted on the circular disc. A rectangular groove is formed through the adjustment block. Wire guide rings are arranged on both sides of the adjustment block, through which the wire movably passes. An adjustment unit for position adjustment is arranged on one side of the wire guide rings. The adjustment unit includes a first moving rod and a second moving rod, with a first compression spring and a second compression spring movably passing through the outer walls of the first and second moving rods, respectively.
[0009] According to the wire mesh composite pipe wiring machine, the wire rings are in two sets, and a wire groove is fixedly connected between the two sets of wire rings. The wire groove is a concave cylindrical shape, and the wires move through the wire rings and the wire grooves. The wire grooves are movably engaged in the rectangular grooves.
[0010] According to the wire mesh composite pipe wiring machine, the adjustment unit further includes a mounting column, and the first moving rod and the second moving rod are both fixedly installed on the outer wall of the mounting column, with the first moving rod and the second moving rod being parallel to each other.
[0011] According to the wire mesh composite pipe wiring machine, the end of the first moving rod away from the mounting column movably passes through the adjusting block and is fixedly connected to the outer wall of the wire groove, and the first compression spring is located between the wire groove and the rectangular groove.
[0012] According to the wire mesh composite pipe wiring machine, a fixed pile is fixedly installed on the outer wall of the adjusting block, the end of the second moving rod away from the mounting column moves through the fixed pile and is fixedly connected with an anti-detachment ring, and the second compression spring is located between the fixed pile and the mounting column.
[0013] According to the wire mesh composite pipe wiring machine, a limit guide plate is also fixedly installed on the outer wall of the adjusting block, and the anti-detachment ring is movably engaged in the corresponding limit guide plate cavity.
[0014] According to the wire mesh composite pipe wiring machine, the tension adjustment component is located inside the material loading frame, and the number of tension adjustment components corresponds one-to-one with the number of material loading frames.
[0015] This utility model provides a wire mesh composite pipe wiring machine, which has the following beneficial effects: This application sets a tension adjustment component on one side of the annular disk, the adjustment block is fixed on the annular disk, the wire moves through the conductor ring and the conductor groove, and the position of the conductor groove is changed by setting the adjustment unit to achieve dynamic tension compensation, avoiding the phenomenon of looseness or tightness caused by uneven tension. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the wiring device of a wire mesh composite pipe wiring machine according to the present invention;
[0017] Figure 2 This is a perspective view of the tension adjustment component of a wire mesh composite pipe wiring machine according to the present invention;
[0018] Figure 3 This is a schematic diagram showing the connection relationship between the wire ring and the wire groove in a wire mesh composite pipe wiring machine according to this utility model;
[0019] Figure 4 This is a top view of the tension adjustment component of a wire mesh composite pipe wiring machine according to the present invention;
[0020] Figure 5 This is a schematic diagram showing the connection relationship between the second moving rod and the limiting guide plate of the wire mesh composite pipe wiring machine of this utility model.
[0021] Legend:
[0022] 10. Support frame; 11. Circular disc; 12. Material loading frame; 13. Tension adjustment assembly; 14. Adjusting block; 15. Rectangular groove; 16. Guide ring; 17. Adjustment unit; 18. Guide groove; 19. First moving rod; 20. Mounting column; 21. First compression spring; 22. Second moving rod; 23. Second compression spring; 24. Fixing post; 25. Anti-detachment ring; 26. Limiting guide plate. Detailed Implementation
[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0024] Please see Figure 1-5As shown, this utility model is a wire mesh composite pipe wiring machine, including a support frame 10, which is installed on the ground through a base plate. A circular disc 11 is movably arranged at the top of the support frame 10. Multiple sets of material loading frames 12 are arranged on one side of the circular disc 11, and steel wire coils are movably installed in the cavity of the material loading frames 12. Tension adjustment component 13 is fixedly installed on one side of the circular disc 11 for elastically adjusting the tension of the steel wire. Tension adjustment component 13 includes an adjustment block 14 fixedly installed on the circular disc 11. A rectangular groove 15 is opened through the adjustment block 14. Wire rings 16 are arranged on both sides of the adjustment block 14. The steel wire moves through the wire rings 16. An adjustment unit 17 for position adjustment is arranged on one side of the wire rings 16. The adjustment unit 17 includes a first moving rod 19 and a second moving rod 22. A first compression spring 21 and a second compression spring 23 respectively move through the outer walls of the first moving rod 19 and the second moving rod 22. The tension adjustment component 13 is located inside the material frame 12, and the number of tension adjustment components 13 corresponds one-to-one with the number of material frames 12.
[0025] Specifically, during the wire mesh wiring process on the outer wall of the pipe fitting, the wires on the wire coil inside the material frame 12 are wound around the outer wall of the pipe fitting. As the wires separate from the coil layer by layer, the winding radius of the outer coil is larger than that of the inner coil, resulting in a difference in the linear velocity between the outer and inner wires. If the tension is not adjusted in real time, the wires may become loose when wound around the outer wall of the pipe fitting, thus affecting the quality of the pipe fitting. This application provides a tension adjustment component 13 on one side of the annular disk 11, with the adjustment block 14 fixed on the annular disk 11. The wires move through the guide ring 16 and the guide groove 18. By setting the adjustment unit 17 to elastically change the position of the guide groove 18, dynamic tension compensation is achieved, avoiding looseness or excessive tightness caused by uneven tension.
[0026] Among them, such as Figure 2-3 As shown, there are two sets of wire rings 16, and a wire groove 18 is fixedly connected between the two sets of wire rings 16. The wire groove 18 is a concave cylindrical shape, and the steel wire moves through the wire ring 16 and the wire groove 18. The wire groove 18 is movably engaged in the rectangular groove 15.
[0027] Specifically, by setting up a wire groove 18 to be fixedly connected between two sets of wire rings 16, the wire groove 18 is a concave cylindrical shape, and the steel wire moves through the wire ring 16 and the wire groove 18, which facilitates the turning of the steel wire and further improves the sensitivity and stability of tension adjustment.
[0028] Among them, such as Figure 4As shown, the adjustment unit 17 also includes a mounting post 20. The first moving rod 19 and the second moving rod 22 are both fixedly mounted on the outer wall of the mounting post 20, and are parallel to each other. The end of the first moving rod 19 away from the mounting post 20 movably passes through the adjustment block 14 and is fixedly connected to the outer wall of the wire groove 18. The first compression spring 21 is located between the wire groove 18 and the rectangular groove 15. A fixing post 24 is fixedly mounted on the outer wall of the adjustment block 14. The end of the second moving rod 22 away from the mounting post 20 movably passes through the fixing post 24 and is fixedly connected to an anti-detachment ring 25. The second compression spring 23 is located between the fixing post 24 and the mounting post 20.
[0029] Specifically, the first moving rod 19 and the second moving rod 22 are both fixedly installed on the outer wall of the mounting column 20. The first moving rod 19 and the second moving rod 22 are parallel to each other. The other end of the first moving rod 19 is fixedly connected to the wire groove 18. The first compression spring 21 is located between the wire groove 18 and the rectangular groove 15. The other end of the first compression spring 21 moves through the fixed post 24. The fixed post 24 is fixed on the outer wall of the adjusting block 14. The second compression spring 23 is located between the fixed post 24 and the mounting column 20. When the steel wire separates to the inner layer, the first compression spring 21 pushes the wire groove 18 and the wire ring 16 to move away from the mounting column 20, elastically adjusting the tension of the steel wire and preventing the steel wire from becoming loose when it is wrapped around the outer wall of the pipe.
[0030] Among them, such as Figure 5 As shown, a limiting guide plate 26 is also fixedly installed on the outer wall of the adjusting block 14, and the anti-detachment ring 25 is movably engaged in the cavity of the corresponding limiting guide plate 26.
[0031] Specifically, a limiting guide plate 26 is fixedly installed on the outer wall of the adjusting block 14, and the anti-detachment ring 25 is movably engaged in the cavity of the corresponding limiting guide plate 26, which plays a limiting and guiding role in the movement of the second moving rod 22.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A wire mesh composite pipe wiring machine, characterized in that, include: The support frame (10) is installed on the ground through a base plate. A circular disc (11) is movably provided at the top of the support frame (10). Multiple sets of material loading frames (12) are provided on one side of the circular disc (11). A steel wire coil is movably installed in the cavity of the material loading frame (12). Tension adjustment component (13), which is fixedly installed on one side of the annular disk (11) for elastically adjusting the tension of the steel wire; The tension adjustment assembly (13) includes an adjustment block (14) fixedly installed on a circular disc (11). A rectangular groove (15) is provided through the adjustment block (14). Wire rings (16) are provided on both sides of the adjustment block (14). A steel wire passes through the wire rings (16). An adjustment unit (17) for position adjustment is provided on one side of the wire rings (16). The adjustment unit (17) includes a first moving rod (19) and a second moving rod (22). A first compression spring (21) and a second compression spring (23) pass through the outer walls of the first moving rod (19) and the second moving rod (22), respectively.
2. The wire mesh composite pipe wiring machine according to claim 1, characterized in that: The wire rings (16) are in two sets, and a wire groove (18) is fixedly connected between the two sets of wire rings (16). The wire groove (18) is a concave cylindrical shape. The steel wire passes through the wire rings (16) and the wire groove (18). The wire groove (18) is movably engaged in the rectangular groove (15).
3. The wire mesh composite pipe wiring machine according to claim 1, characterized in that: The adjustment unit (17) also includes a mounting column (20), and the first moving rod (19) and the second moving rod (22) are both fixedly installed on the outer wall of the mounting column (20). The first moving rod (19) and the second moving rod (22) are parallel to each other.
4. The wire mesh composite pipe wiring machine according to claim 3, characterized in that: The end of the first moving rod (19) away from the mounting post (20) moves through the adjusting block (14) and is fixedly connected to the outer wall of the wire groove (18). The first compression spring (21) is located between the wire groove (18) and the rectangular groove (15).
5. The wire mesh composite pipe wiring machine according to claim 1, characterized in that: The adjusting block (14) has a fixed pile (24) fixedly installed on its outer wall. The end of the second moving rod (22) away from the mounting column (20) moves through the fixed pile (24) and is fixedly connected to an anti-detachment ring (25). The second compression spring (23) is located between the fixed pile (24) and the mounting column (20).
6. The wire mesh composite pipe wiring machine according to claim 1, characterized in that: The outer wall of the adjusting block (14) is also fixedly installed with a limiting guide plate (26), and the anti-detachment ring (25) is movably engaged in the cavity of the corresponding limiting guide plate (26).
7. The wire mesh composite pipe wiring machine according to claim 1, characterized in that: The tension adjustment component (13) is located inside the material frame (12), and the number of tension adjustment components (13) corresponds one-to-one with the number of material frames (12).