High-temperature-resistant defoaming agent filling device

By introducing a conversion mechanism between a conveyor belt, a cylindrical shell, and a disc into the filling device, filling can be carried out while the container is in motion, thus solving the problem of low filling efficiency in the prior art and improving filling efficiency and accuracy.

CN224325140UActive Publication Date: 2026-06-05SICHUAN SHANGQING NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN SHANGQING NEW MATERIALS CO LTD
Filing Date
2025-05-15
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

Existing filling equipment requires precise delivery of containers to the filling station when filling defoamers. Inaccurate positioning will affect the filling process, and the delivery device must be stopped before filling can begin, resulting in low efficiency.

Method used

A conversion mechanism consisting of a conveyor belt, a circular shell, a disc, and a slot is used on the conveyor frame. By intermittently rotating the drive components, the container is filled during movement. The filling components and the slot work together to position and fill the defoamer.

Benefits of technology

It improves filling efficiency, reduces container downtime, ensures the continuity and accuracy of the filling process, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224325140U_ABST
    Figure CN224325140U_ABST
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Abstract

The utility model discloses a kind of high-temperature-resistant defoaming agent filling devices, it is related to defoaming agent processing technical field;The utility model includes: transmission frame, its both ends are transmission belt, transmission frame and be located between two transmission belts structure has round shell, the round shell is fixed with storage tank by support rod, the bottom of the storage tank rotationally communicates with sleeve shell, the bottom of the sleeve shell is fixed with the guide rod that end rotationally penetrates transmission frame, the guide rod is fixed with the disc that is movably inserted in round shell;Two transmission belts are driven to be set on the transmission frame, and one conversion mechanism is formed by the cooperation of round shell, disc and inlay slot between two transmission belts, four filling assemblies are rotationally communicated with the bottom of storage tank, intermittent rotation between driving sleeve shell and disc, not only facilitate the filling positioning of container, meanwhile, container is filled during moving, reduce the time of stop delay, thereby improve filling efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of defoamer processing technology, specifically to a high-temperature resistant defoamer filling device. Background Technology

[0002] Defoamers are chemical substances that can reduce the surface tension of liquids and prevent the formation of bubbles. They are commonly used in food, beverages, detergents, cosmetics, and industrial production. The main function of defoamers is to break bubbles on the surface of liquids, thereby preventing the formation and persistence of bubbles. This helps to improve the quality and performance of products. Defoamers can be organic or inorganic compounds. Among them, organosilicon compounds are high-temperature resistant defoamers. High-temperature resistant defoamers require filling equipment during the production process.

[0003] In existing filling equipment, when filling defoamer into packaging containers, the containers are transported to the filling station by a conveyor and stop, waiting for the container to be filled before being transported again to fill the next container. This filling method requires the containers to be transported to the filling station accurately. If the transport position is inaccurate, it will affect the normal filling. At the same time, the conveyor needs to stop during the filling process, and only when one container is filled can it be transported to fill the next container, thus affecting the filling efficiency. Therefore, this utility model proposes a high-temperature resistant defoamer filling device. Utility Model Content

[0004] The purpose of this utility model is to provide a high-temperature defoamer filling device in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A high-temperature resistant defoamer filling device, comprising:

[0007] A transmission frame has transmission belts at both ends. A circular shell is constructed on the transmission frame and located between the two transmission belts. A storage box is fixed on the circular shell by a support rod. The bottom end of the storage box is rotatably connected to a sleeve. A guide rod is fixed at the bottom end of the sleeve, with its end rotatably penetrating the transmission frame. A disc is fixed on the guide rod and movably inserted into the circular shell. Several slots are opened on the outer periphery of the disc. Several filling components are connected to the sleeve, and each filling component corresponds to one of the slots. A drive component is provided on the transmission frame to drive the guide rod to rotate intermittently.

[0008] Furthermore, the filling assembly includes a delivery pipe connected to the housing, the free end of the delivery pipe being connected to a filling head, and an electromagnetic flow valve being installed inside the filling head.

[0009] Furthermore, the drive assembly includes a driven grooved wheel fixed on the guide rod, a motor is mounted on the transmission frame, and a transmission dial that drives the driven grooved wheel is fixed on the output shaft of the motor.

[0010] Furthermore, the inner wall of the casing is fixed with a rotating rod coaxial with the storage box, and a number of blades are fixed on the rotating rod.

[0011] Furthermore, a number of ball bearings are rotatably inserted into the inner bottom wall of the transmission frame located within the circular shell.

[0012] Furthermore, an arc-shaped plate is provided on the circular shell, and an arc-shaped groove is formed on the top of the arc-shaped plate.

[0013] Furthermore, a connecting plate is constructed on the arc-shaped plate, and an insertion hole is formed through the connecting plate. A support plate is fixed on the circular shell, and an insertion rod that is inserted into the insertion hole is fixed on the support plate.

[0014] Furthermore, a number of support rollers are rotatably arranged on the transmission frame, and the support rollers roll and overlap with the inner top surface of the transmission belt.

[0015] The beneficial effects of this utility model are as follows: In this utility model, two transmission belts are driven on the transmission frame, and a conversion mechanism is formed between the two transmission belts through the cooperation of a round shell, a round disc, and a slot. The four filling components are rotatably connected at the bottom of the storage box. By driving the shell and the round disc to rotate intermittently, it is not only convenient to fill and position the container, but also the container is filled during the movement, reducing the time spent on stopping and thus improving the filling efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a three-dimensional structural cross-sectional view of the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the filling component of this utility model;

[0019] Figure 4 This is an exploded view of part of the three-dimensional structure of this utility model;

[0020] Figure 5 This is an exploded view of the three-dimensional structure of another part of this utility model.

[0021] Reference numerals: 1. Conveyor frame; 2. Conveyor belt; 3. Round shell; 4. Storage bin; 5. Sheath; 6. Guide rod; 7. Disc; 8. Insertion groove; 9. Filling assembly; 10. Drive assembly; 11. Rotating rod; 12. Blade; 13. Ball bearing; 14. Arc plate; 15. Arc groove; 16. Connecting plate; 17. Insertion hole; 18. Support plate; 19. Insertion rod; 20. Support roller; 901. Conveying pipe; 902. Filling head; 903. Electromagnetic flow valve; 1001. Driven grooved wheel; 1002. Motor; 1003. Transmission dial. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0023] like Figures 1-5 As shown, one embodiment of this utility model discloses a high-temperature resistant defoamer filling device, comprising:

[0024] A transmission frame 1 has transmission belts 2 at both ends. Preferably, the transmission frame 1 has a U-shaped groove with mounting slots at both ends. Two transmission belts 2 are located in the two mounting slots, and two transmission rollers rotate through the mounting slots. The transmission belts 2 are wound around the two transmission rollers, which rotate under the drive of a servo motor, thereby driving the transmission belts 2 to transmit. Preferably, the upper transmission surface of the transmission belts 2 is flush with the inner bottom wall of the U-shaped groove. A circular shell 3 is constructed on the transmission frame 1 between the two transmission belts 2. The circular shell 3 is connected to the U-shaped groove. A storage box 4 is fixed on the circular shell 3 by a support rod. The bottom end of the storage box 4 is rotatably connected to a sleeve 5. Preferably, the storage box 4 is used to store defoamer or other chemicals. The storage tank 4 is connected to an external storage device via a pipeline, serving as a temporary storage container for the defoamer. The storage tank 4 is connected to the housing 5 via a rotary joint, allowing the housing 5 to rotate while maintaining a tight seal. A guide rod 6, with its end rotating through the transfer frame 1, is fixed to the bottom of the housing 5. A disc 7, movably inserted into the circular shell 3, is fixed on the guide rod 6. The disc 7 does not contact the transfer frame 1 but is coaxially located within the circular shell 3. Several slots 8 are formed on the outer periphery of the disc 7. Several filling components 9 are connected to the housing 5, and each filling component 9 corresponds one-to-one with a slot 8. Preferably, there are four filling components 9 and four slots 8. The transfer frame 1 is equipped with a drive component 10 for intermittently rotating the guide rod 6. Figure 1 and Figure 2As shown, the conveyor belt 2 on the left is the conveying end, and the conveyor belt 2 on the right is the output end. When filling defoamer, the containers are arranged in a single row on the conveyor belt 2 on the left. The conveyor belt 2 transports the containers to the right. When the rightmost container is transported into the circular shell 3, it is exactly in one of the slots 8. At this time, the container corresponds to one of the filling components 9. At this time, the drive component 10 drives the guide rod 6 to rotate intermittently. Preferably, the intermittent rotation is a 90-degree rotation followed by a pause, so that it corresponds exactly to the number of slots 8 and filling components 9. In actual use, the gap between the inner wall of the circular shell 3 and the outer wall of the disc 7 is smaller than the diameter of the container. The guide rod 6 drives the disc 7 to rotate only when the container is in the slot 8. The container can be pushed to move within the circular shell 3. The drive assembly 10 drives the guide rod 6 to rotate intermittently at 90-degree angles. This allows the containers on the left to be placed individually into the insert slots 8. As the disc 7 rotates, the containers are pushed closer to the conveyor belt 2 on the right. The insert slots 8 not only push the containers but also position them, ensuring effective alignment with the filling assembly 9. While the containers move within the circular shell 3, the filling assembly 9 fills the defoamer from the storage tank 4 into the containers. When the disc 7 rotates, bringing the filled containers closer to the conveyor belt 2 on the right, the filled containers detach from the circular shell 3 and are transferred to the conveyor belt 2 on the right. In actual use, the four filling assemblies 9 will fill sequentially. The filling assemblies 9 are located in the area in front of the circular shell 3 (within...). Figure 1 (View) Filling, the rear area is paused and idle. The drive component 10 is driven intermittently, which not only facilitates the transfer of the container from the conveyor belt 2 to the cylindrical shell 3, but also facilitates the transfer of the container from the cylindrical shell 3 to another conveyor belt 2. The brief stop also facilitates the positioning of the container and the filling component 9, so as to effectively fill the defoamer into the container. This solution only stops slightly when rotating intermittently. The four filling components 9 rotate to fill in a cycle, so that the container is filled while moving. Compared with the traditional method of stopping the transmission (currently, the transmission is stopped for filling, and the transmission is only started after the container is filled), the time wasted by stopping is reduced, thereby improving the filling efficiency.

[0025] In this scheme, two conveyor belts 2 are installed on the transmission frame 1. A conversion mechanism is formed between the two conveyor belts 2 through the circular shell 3, the disc 7 and the slot 8. The bottom of the storage box 4 is rotated and connected to four filling components 9. By driving the shell 5 and the disc 7 to rotate intermittently, it is not only convenient to fill and position the container, but also to fill the container while it is moving, reducing the time spent on stopping and thus improving the filling efficiency.

[0026] like Figure 2 and Figure 3As shown, the specific structure of the filling assembly 9 of this utility model is disclosed. The filling assembly 9 includes a conveying pipe 901 connected to the housing 5. The free end of the conveying pipe 901 is connected to a filling head 902. An electromagnetic flow valve 903 is installed inside the filling head 902. Figure 2 Combination Figure 3 As shown, the delivery pipe 901 (the delivery pipe 901 is a rigid pipe, such as a stainless steel pipe) is obliquely connected to the bottom end of the casing 5. The filling head 902 is vertically arranged and coaxially aligned with the container located in the slot 8. When the container is in the slot 8, the electromagnetic flow valve 903 opens to deliver a quantitative amount of defoamer into the container. When the delivery amount reaches the quantitative value, it automatically closes. Preferably, in order to make the device more reasonable, the transmission frame 1 is also equipped with components such as a PLC controller. The filling head 902 is equipped with an electronic probe (infrared sensor or visual sensor). The electromagnetic flow valve 903, the electronic probe and the PLC controller are electrically connected. The electronic probe senses and monitors the container. When the container enters the slot 8, it is just sensed by the electronic probe, and then the electromagnetic flow valve 903 is opened for filling.

[0027] like Figure 4 The diagram shows the specific structure of the drive assembly 10 of this utility model. The drive assembly 10 includes a driven grooved wheel 1001 fixed on the guide rod 6, a motor 1002 mounted on the transmission frame 1, and a transmission dial 1003 fixed on the output shaft of the motor 1002, which is in transmission cooperation with the driven grooved wheel 1001. Preferably, the driven grooved wheel 1001 includes a disc body, and the outer surface of the disc body is provided with several arc-shaped grooves and several dial slots. The number of arc-shaped grooves and dial slots are four and they are staggered. The transmission dial 1003 includes a notched disc, and the notch of the notched disc is provided with... There is a support plate with a lever that slides with the slot. The motor 1002 does work, and its output shaft drives the transmission dial 1003 to rotate. When the transmission dial 1003 rotates, the lever on it slides with the slot. After the transmission dial 1003 rotates one revolution, the driven groove wheel 1001 drives the guide rod 6 to rotate ninety degrees, thereby realizing the function of intermittent transmission. By utilizing the short pauses in the intermittent rotation process, it is not only convenient for the container on the left conveyor belt 2 to enter the slot 8, but also convenient for the container located in the slot 8 to be transferred to the right conveyor belt 2.

[0028] like Figure 2 As shown, the present invention discloses a further technical solution for the storage box 4. The inner wall of the casing 5 is fixed with a rotating rod 11 coaxial with the storage box 4. Several blades 12 are fixed on the rotating rod 11. When the casing 5 rotates, it drives the rotating rod 11 to rotate synchronously, so that the blades 12 stir the defoamer in the storage box 4, avoiding the defoamer from settling or condensing, thereby improving its practicality.

[0029] like Figure 4As shown, the present invention discloses a further technical solution for container transfer. A number of ball bearings 13 are rolled and inserted into the inner bottom wall of the transfer frame 1 located inside the circular shell 3. When the container moves and is transferred inside the circular shell 3, the bottom of the container has a certain frictional resistance with the inner bottom wall of the transfer frame 1. As filling is completed, the weight of the container will increase, and the frictional force between the container and the transfer frame 1 will also increase accordingly. By rolling and inserting ball bearings 13 on the transfer frame 1, the bottom of the container overlaps with the ball bearings 13, thereby reducing the frictional resistance and making the container move more smoothly.

[0030] like Figure 2 As shown, a further technical solution of the filling component 9 of this utility model is disclosed. An arc-shaped plate 14 is provided on the circular shell 3, and an arc-shaped groove 15 is opened on the top of the arc-shaped plate 14. Since the filling component 9 is located in the front area of ​​the circular shell 3 (within...) Figure 1 (View) During filling, the rear area is paused and left empty. After the filling assembly 9 finishes filling, and the filling head 902 stops filling, a small amount of defoamer will remain at its nozzle. In the front area, since it corresponds to the container, the residual defoamer will only fall into the container. When the filling assembly 9 is located in the rear area, the residual defoamer is more likely to fall into the disc 7 or the shell 3. Preferably, the arc plate 14 is located in the rear area. When the filling assembly 9 is moved to the rear area, the filling head 902 will pass over the arc plate 14. Even if the residual defoamer falls downwards, it will fall into the arc groove 15. This not only collects the defoamer but also prevents the defoamer from falling into the disc 7 and the shell 3 and affecting cleanliness.

[0031] like Figure 5 As shown, a further technical solution of the present invention for the arc-shaped plate 14 is disclosed. The arc-shaped plate 14 is constructed with a connecting plate 16, and an insertion hole 17 is provided through the connecting plate 16. A support plate 18 is fixed on the round shell 3, and an insertion rod 19 is fixed on the support plate 18 to be inserted into the insertion hole 17. Through the insertion of the insertion hole 17 and the insertion rod 19, the arc-shaped plate 14 and the round shell 3 are detachably connected. The arc-shaped plate 14 can be removed to clean or recycle the defoamer collected inside, thereby improving its practicality.

[0032] like Figure 2 As shown, the present invention discloses a further technical solution for the conveyor belt 2. Several support rollers 20 are rotatably arranged on the conveyor frame 1. The support rollers 20 roll and overlap with the inner top surface of the conveyor belt 2. When the container is not filled with defoamer, it is relatively light, and the conveyor belt 2 can stably support and transport it. When the container is filled with defoamer, it has a certain weight, and the containers are arranged sequentially on the conveyor belt 2. By rotatably arranging the support rollers 20, the conveyor belt 2 is supported for transport, preventing the container filled with defoamer from pressing down and denting the conveyor belt 2. This ensures that the container filled with defoamer is transported stably and prevents the container from tipping over and spilling.

[0033] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-temperature resistant defoamer filling device, characterized in that, include: A transmission frame (1) is provided with transmission belts (2) at both ends. A circular shell (3) is constructed on the transmission frame (1) and located between the two transmission belts (2). A storage box (4) is fixed on the circular shell (3) by a support rod. A sleeve (5) is rotatably connected to the bottom end of the storage box (4). A guide rod (6) with an end that rotatably passes through the transmission frame (1) is fixed on the bottom end of the sleeve (5). A disc (7) is movably inserted into the circular shell (3) on the guide rod (6). Several slots (8) are opened on the outer periphery of the disc (7). Several filling components (9) are connected on the sleeve (5) and the several filling components (9) correspond one-to-one with the several slots (8). A drive component (10) for intermittently rotating the guide rod (6) is provided on the transmission frame (1).

2. The high-temperature defoamer filling device according to claim 1, characterized in that, The filling assembly (9) includes a delivery pipe (901) connected to the housing (5), the free end of the delivery pipe (901) is connected to a filling head (902), and an electromagnetic flow valve (903) is provided inside the filling head (902).

3. The high-temperature defoamer filling device according to claim 1, characterized in that, The drive assembly (10) includes a driven groove wheel (1001) fixed on the guide rod (6), and a motor (1002) is provided on the transmission frame (1). The output shaft of the motor (1002) is fixed with a transmission dial (1003) that is in transmission cooperation with the driven groove wheel (1001).

4. The high-temperature defoamer filling device according to claim 1, characterized in that, The inner wall of the casing (5) is fixed with a rotating rod (11) coaxial with the storage box (4), and a number of blades (12) are fixed on the rotating rod (11).

5. The high-temperature defoamer filling device according to claim 1, characterized in that, The transmission frame (1) has several ball bearings (13) rolled into the inner bottom wall of a section inside the circular shell (3).

6. The high-temperature defoamer filling device according to claim 1, characterized in that, An arc-shaped plate (14) is provided on the circular shell (3), and an arc-shaped groove (15) is provided on the top of the arc-shaped plate (14).

7. The high-temperature defoamer filling device according to claim 6, characterized in that, A connecting plate (16) is constructed on the arc plate (14), and an insertion hole (17) is provided through the connecting plate (16). A support plate (18) is fixed on the round shell (3), and an insertion rod (19) that is inserted into the insertion hole (17) is fixed on the support plate (18).

8. The high-temperature defoamer filling device according to claim 1, characterized in that, The transmission frame (1) is provided with a number of support rollers (20) that are rotatably arranged, and the support rollers (20) roll and overlap with the inner top surface of the transmission belt (2).