A micro tension yarn separator structure for high yarn sizing

Abstract

The utility model relates to the technical field of yarn sizing, specifically for a kind of microtension yarn separator structure for high yarn sizing, it include: fixed plate, the front left end of the fixed plate is equipped with guide roller, the front lower end of the fixed plate is equipped with sizing groove;The front right end of the fixed plate is equipped with sliding slot;Fixed plate is equipped with yarn separating structure, and the yarn separating structure includes sliding block, the sliding block is slidably installed in the inner side of sliding slot, motor is fixedly installed on the rear wall of the sliding block, the top surface of the fixed plate is fixedly installed with air cylinder, the front of the sliding block is rotatably installed with rotating roller by bearing, and the outer wall of the rotating roller is fixedly connected with yarn separating disc.The utility model sets up yarn separating disc on the outer wall of rotating roller, can separate mutually between multiple groups of yarn, so that yarn is kept neat when conveying, and the yarn in yarn separating disc is dried by setting air pipe, improve the use experience of device.

Description

Technical Field

[0001] This utility model relates to the field of yarn sizing technology, specifically a micro-tension yarn separator structure for sizing high-count yarns. Background Technology

[0002] High-count yarn is a term used in the textile industry to describe the fineness of yarn. It generally refers to yarn with a higher yarn count (i.e., a unit of yarn thickness). In order to improve the ability of high-count yarn to withstand repeated stretching and friction and to improve its weavability, an effective method is to sizing the high-count yarn.

[0003] In response, Chinese patent application number CN202420222786.0 discloses a yarn uniform sizing device, including a fixed frame, a yarn roller, a sizing tank, and a sizing trough. A stirring device is installed inside the sizing trough. The yarn roller and the sizing tank are mounted on the fixed frame, with the sizing trough positioned above it. Drip holes, which are strip-shaped holes arranged along the length of the sizing trough, are provided at the bottom of the sizing trough. These drip holes are staggered along the length of the sizing trough. This invention utilizes a stirring device within the sizing trough. Sizing materials in the sizing trough are prone to sedimentation, leading to uneven sizing. The stirring device continuously stirs the yarn during the sizing process, ensuring that the sizing material does not settle, guaranteeing uniform sizing concentration within the sizing trough, and resulting in good sizing effect. The elongated and staggered drip holes in the sizing trough avoid the uneven sizing caused by spaced circular drip holes.

[0004] The device uses a sizing tank to sizing the yarn. However, the sized yarn is directly wound onto the sizing roller, which makes it easy for them to come into contact with each other and generate friction. They also overlap during transport, requiring manual separation of the yarn in subsequent processing, which is time-consuming and labor-intensive, affecting the production efficiency of the yarn.

[0005] Therefore, in order to solve the above problems, a micro-tension yarn separator structure for sizing high-count yarns is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a micro-tension yarn separator structure for sizing high-count yarns, in order to solve the problem mentioned in the background art where the prior art devices sizing the yarn by setting up a sizing tank, but the sized yarn is directly wound on the sizing roller, which easily comes into contact with each other and generates friction, and overlaps during transportation. In the subsequent processing, manual yarn separation is required, which is time-consuming and labor-intensive, affecting the production efficiency of the yarn.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a micro-tension yarn separator structure for sizing high-count yarns, comprising: a fixing plate, wherein a guide roller is installed on the left side of the front of the fixing plate, and a sizing groove is installed on the lower side of the front of the fixing plate;

[0008] A sliding groove is provided on the right side of the front of the fixing plate;

[0009] A yarn-splitting structure is installed on the fixed plate. The yarn-splitting structure includes a slider, which is slidably installed inside the slide groove. A motor is fixedly installed on the rear wall of the slider. A cylinder is fixedly installed on the top surface of the fixed plate. A rotating roller is movably installed on the front of the slider via a bearing. A yarn-splitting disc is fixedly connected to the outer wall of the rotating roller. The surface of the yarn-splitting disc has an inclined surface. A threaded rod is movably installed inside the front of the slider via a bearing. A guide rod is fixedly connected to the left side wall of the slider. An air outlet pipe is slidably installed on the outer side of the guide rod.

[0010] Preferably, the output end of the motor is fixedly connected to the rear end of the rotating roller, and the extended end of the cylinder is fixedly connected to the top surface of the slider.

[0011] Preferably, the two adjacent sets of yarn dividing discs are arranged in a "Y" shape.

[0012] Preferably, the threaded rod passes through the air outlet pipe and is threadedly connected to the air outlet pipe.

[0013] Preferably, the air outlet pipe is located on the left side of the yarn separating disc.

[0014] Compared with the prior art, the beneficial effects of this utility model are: by setting a yarn separating disc on the outer wall of the rotating roller, this utility model can separate multiple groups of yarns from each other, so that the yarns remain neat during transmission, and the air outlet pipe can dry the yarns in the yarn separating disc, thus improving the user experience of the device.

[0015] This invention features a yarn-separating structure. Before sizing, the yarn is laid on the guide roller and the sizing trough, with one end of the yarn positioned between the yarn-separating discs. During sizing, a threaded rod is rotated; the threaded rod is threadedly connected to an air outlet pipe. The rotation of the threaded rod causes the air outlet pipe to move along the guide rod, allowing it to slide closer to the yarn-separating discs. A heat source is then connected to the air outlet pipe, allowing hot air to be blown between the yarn-separating discs. Starting the motor rotates the rotating roller and the yarn-separating discs, and the yarn is conveyed across the surfaces of the guide roller, the sizing trough, and the rotating roller. The yarn is sizing in the sizing trough and then conveyed upwards to the rotating roller for yarn separation. The disc guides the yarn, ensuring its neat transport. The blown hot air, shielded by the yarn-separating disc, covers the outside of the yarn, drying it and ensuring it remains dry when in contact with the rotating roller and the yarn-separating disc. This prevents sizing agent from adhering to these surfaces. The rotating roller remains relatively stationary with the yarn during rotation, reducing wear and preventing snagging, thus maintaining yarn quality. Activating the cylinder raises a slider within a groove, which in turn lifts the rotating roller. This allows adjustment of the distance between the rotating roller and the sizing tank, adjusting the yarn tension and enhancing the device's practicality. Attached Figure Description

[0016] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0017] Figure 2 This is an exploded view of the structure of this utility model;

[0018] Figure 3 This is an exploded side view of the yarn-separating structure of this utility model;

[0019] Figure 4 This is a side view sectional diagram of the yarn separating disc of this utility model.

[0020] In the diagram: 1. Fixed plate; 11. Guide roller; 12. Sizing tank; 13. Slide groove; 2. Yarn separating structure; 21. Slider; 22. Motor; 23. Cylinder; 24. Rotating roller; 25. Yarn separating disc; 26. Inclined surface; 27. Threaded rod; 28. Guide rod; 29. ​​Air outlet pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4This utility model provides an embodiment of a micro-tension yarn separator structure for sizing high-count yarns:

[0023] The fixed plate 1, guide roller 11, slurry trough 12, motor 22 and cylinder 23 used in this application are products that can be purchased directly from the market. Their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be described in detail here.

[0024] A micro-tension yarn separator structure for sizing high-count yarn includes: a fixed plate 1, a guide roller 11 installed on the left side of the front of the fixed plate 1, and a sizing groove 12 installed on the lower side of the front of the fixed plate 1.

[0025] A groove 13 is provided on the right side of the front of the fixing plate 1;

[0026] A yarn separating structure 2 is installed on the fixed plate 1. The yarn separating structure 2 includes a slider 21, which is slidably installed inside the slide groove 13. A motor 22 is fixedly installed on the rear wall of the slider 21. A cylinder 23 is fixedly installed on the top surface of the fixed plate 1. A rotating roller 24 is movably installed on the front of the slider 21 through a bearing. A yarn separating disc 25 is fixedly connected to the outer wall of the rotating roller 24. An inclined surface 26 is opened on the surface of the yarn separating disc 25. A threaded rod 27 is movably installed inside the front of the slider 21 through a bearing. A guide rod 28 is fixedly connected to the left side wall of the slider 21. An air outlet pipe 29 is slidably installed on the outer side of the guide rod 28. By setting the yarn separating disc 25 on the outer wall of the rotating roller 24, multiple groups of yarns can be separated from each other, so that the yarns remain neat during transmission. The air outlet pipe 29 can dry the yarns in the yarn separating disc 25, improving the user experience of the device.

[0027] Furthermore, the output end of the motor 22 is fixedly connected to the rear end of the rotating roller 24, and the extended end of the cylinder 23 is fixedly connected to the top surface of the slider 21. The motor 22 provides power for the rotation of the rotating roller 24 and the yarn separating disc 25, and the cylinder 23 provides power for the lifting and lowering movement of the rotating roller 24.

[0028] Furthermore, the two adjacent yarn trays 25 are arranged in a "Y" shape, which allows the yarn to be easily laid between the two adjacent yarn trays 25, improving the ease of use of the device.

[0029] Furthermore, the threaded rod 27 passes through the air outlet pipe 29 and is threadedly connected to the air outlet pipe 29. Rotating the threaded rod 27 can drive the air outlet pipe 29 to move on the guide rod 28, which can bring the air outlet pipe 29 closer to the yarn separating disc 25, making it easier for the air outlet pipe 29 to dry the yarn inside the yarn separating disc 25.

[0030] Furthermore, the air outlet 29 is located on the left side of the yarn separating disc 25. The air outlet 29 can dry the sized yarn inside the yarn separating disc 25, and the yarn separating disc 25 can block the hot air, so that it covers the outside of the yarn.

[0031] Working principle: Before sizing, the yarn is laid on the guide roller 11 and the sizing trough 12, and one end of the yarn is placed between the yarn separating discs 25;

[0032] When sizing, rotate the threaded rod 27, which is threadedly connected to the air outlet pipe 29. The rotation of the threaded rod 27 will drive the air outlet pipe 29 to move on the guide rod 28, so that the air outlet pipe 29 can slide on the guide rod 28 and approach the yarn separating disc 25. Connect the air outlet pipe 29 to the heat source, and the hot air can be blown between the yarn separating discs 25 through the air outlet pipe 29.

[0033] The starting motor 22 drives the rotating roller 24 and the yarn separating disc 25 to rotate. The yarn is conveyed on the surface of the guide roller 11, the sizing tank 12 and the rotating roller 24. The yarn is sized in the sizing tank 12 and then conveyed upward to the rotating roller 24. The yarn separating disc 25 guides the yarn, making the yarn conveyed neatly. The hot air blown out can cover the outside of the yarn under the shield of the yarn separating disc 25 to dry the yarn. This ensures that the yarn remains dry when it comes into contact with the rotating roller 24 and the yarn separating disc 25, and prevents the sizing material from adhering to the rotating roller 24 and the yarn separating disc 25. When the rotating roller 24 rotates, it is relatively stationary with respect to the yarn, which can reduce wear on the yarn, prevent yarn snagging and maintain the quality of the yarn.

[0034] When the cylinder 23 is activated, the slider 21 is raised in the groove 13. The slider 21 then drives the rotating roller 24 to rise. The distance between the rotating roller 24 and the sizing trough 12 can be adjusted to adjust the tension of the yarn, thus improving the practicality of the device.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A micro-tension yarn separator structure for sizing high-count yarns, comprising: A fixed plate (1) is provided with a guide roller (11) installed on the left side of the front of the fixed plate (1) and a slurry groove (12) installed on the lower side of the front of the fixed plate (1). Its features are: The fixing plate (1) has a sliding groove (13) on the right side of its front side; A yarn-separating structure (2) is installed on the fixed plate (1). The yarn-separating structure (2) includes a slider (21). The slider (21) is slidably installed on the inner side of the slide groove (13). A motor (22) is fixedly installed on the rear wall of the slider (21). A cylinder (23) is fixedly installed on the top surface of the fixed plate (1). A rotating roller (24) is movably installed on the front side of the slider (21) through a bearing. A yarn-separating disc (25) is fixedly connected to the outer wall of the rotating roller (24). An inclined surface (26) is opened on the surface of the yarn-separating disc (25). A threaded rod (27) is movably installed on the inside of the front side of the slider (21) through a bearing. A guide rod (28) is fixedly connected to the left side wall of the slider (21). An air outlet pipe (29) is slidably installed on the outer side of the guide rod (28).

2. The micro-tension yarn separator structure for sizing high-count yarns according to claim 1, characterized in that: The output end of the motor (22) is fixedly connected to the rear end of the rotating roller (24), and the extended end of the cylinder (23) is fixedly connected to the top surface of the slider (21).

3. The micro-tension yarn separator structure for sizing high-count yarns according to claim 1, characterized in that: The two adjacent groups of yarn dividing discs (25) are arranged in a "Y" shape.

4. The micro-tension yarn separator structure for sizing high-count yarns according to claim 1, characterized in that: The threaded rod (27) passes through the air outlet pipe (29) and is threadedly connected to the air outlet pipe (29).

5. The micro-tension yarn separator structure for sizing high-count yarns according to claim 1, characterized in that: The air outlet pipe (29) is located on the left side of the yarn separating disc (25).

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