Dustproof and dust-reducing cover for concertina type crushing cone
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 中交天航南方交通建设有限公司
- Filing Date
- 2025-04-10
- Publication Date
- 2026-06-05
AI Technical Summary
Existing hydraulic breakers generate rock debris and dust during operation, and the integrated protective cover obstructs the operator's view.
Design an accordion-style dust cover, including a protective mechanism and a spraying mechanism. The protective mechanism is fixed to the breaker hammer by a square clamp assembly. The accordion dust cover can be automatically raised and lowered. The spraying mechanism sprays atomized water mist to reduce dust during operation.
It effectively blocks flying stone chips, ensures clear visibility for operators, achieves automatic protection and dust reduction, is easy to install and disassemble, and adapts to changes in the working angle of the hydraulic breaker.
Smart Images

Figure CN224325829U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dust cover technology, specifically relating to an accordion-style dust cover for a crushing cone. Background Technology
[0002] Excavator-type hydraulic breakers are engineering equipment modified from excavators and fitted with hydraulic breakers to meet the needs of excavating hard rock strata on construction sites. Their main applications include: rock excavation where blasting is not suitable, projects with relatively small rock excavation volumes, and projects requiring high precision in rock excavation. During operation, the breaker primarily breaks rocks by impacting them with the up-and-down vibration of its hammer, producing flying rock debris and dust. Existing hydraulic breakers on the market use an integrated protective cover, which, while providing protection, obstructs the operator's view. Utility Model Content
[0003] The purpose of this utility model is to provide an accordion-style dustproof and dust-reducing cover for crushing cones that has a simple structure and reasonable design in order to solve the above problems.
[0004] This utility model achieves the above objectives through the following technical solutions:
[0005] An accordion-style dustproof cover for a breaker cone includes a protective mechanism. The protective mechanism is mounted on the breaker hammer, the breaker hammer is mounted on the boom, the boom is mounted on the main body of the excavator, and a spraying mechanism is provided between the protective mechanism and the main body of the excavator.
[0006] Preferably, the protective mechanism includes a square clamp assembly that is fitted onto the outside of the breaker hammer. The square clamp assembly includes a square clamp body that is fitted onto the outside of the breaker hammer. Two fixing blocks are symmetrically fixedly connected on the right side of the square clamp body. The two fixing blocks fit together, and a screw rod is movably passed through the middle of the two fixing blocks. Two nuts are symmetrically threaded onto the screw rod. An accordion dust cover is fixedly installed at the bottom of the square clamp body.
[0007] Preferably, the accordion dust cover is U-shaped with its opening facing the excavator body. A U-shaped base plate is fixedly installed at the bottom of the accordion dust cover, and two ear plates are symmetrically fixedly connected to the front and back of the U-shaped base plate. Steel ropes are fixedly installed on the top of each ear plate.
[0008] Preferably, two No. 1 fixed pulleys are symmetrically installed on the upper arm, two No. 2 fixed pulleys and two No. 3 fixed pulleys are symmetrically installed on the lower arm, and two No. 4 fixed pulleys are symmetrically installed on the breaker hammer. The steel rope passes through the No. 4 fixed pulley, the No. 3 fixed pulley and the No. 2 fixed pulley in sequence and is then fixedly connected to the No. 1 fixed pulley.
[0009] Preferably, the spraying mechanism includes a U-shaped frame fixedly connected to the bottom of the square clamp body, a connecting block fixedly installed at the bottom of the U-shaped frame, and an atomizing nozzle fixedly installed at the bottom of the connecting block.
[0010] Preferably, a water supply hose is fixedly installed at the input end of the atomizing nozzle, and a water pump is provided at the end of the water supply hose away from the atomizing nozzle. The output end of the water pump is connected to the water supply hose, and a water tank is fixedly connected at the input end of the water pump. Both the water tank and the water pump are installed on the body of the excavator.
[0011] The beneficial effects of this utility model are as follows: This utility model uses a U-shaped accordion dust cover to block the stone debris and dust generated during the breaking of the breaker, effectively reducing the probability of stone splashing. The accordion dust cover adopts a U-shaped design, which makes it convenient for the driver to observe the breaking situation. It is fixed by a square clamp assembly, which facilitates quick installation and disassembly. The dust cover can automatically rise and fall according to the working angle of the breaker, so that the protective cover can be in close contact with the rock surface, thereby achieving the maximum effect of controlling stone debris splashing. Atomizing nozzles are set on the top of the opening side of the dust cover. When the breaker is operating, the driver turns on the water pump of the atomizing nozzles to achieve the effect of dust prevention and reduction. Attached Figure Description
[0012] Figure 1 This is a three-dimensional view of the overall structure of this utility model;
[0013] Figure 2 This is a partial three-dimensional structural view of the present invention;
[0014] Figure 3 This is a three-dimensional view of the protective mechanism of this utility model;
[0015] Figure 4 This is the utility model Figure 3 Enlarged view of region A in the middle;
[0016] Figure 5 This is a three-dimensional view of the spraying mechanism of this utility model.
[0017] In the diagram: 1. Excavator body; 2. Boom; 3. Arm; 4. Hydraulic breaker; 5. Protective mechanism; 51. Fixed pulley No. 1; 52. Fixed pulley No. 2; 53. Steel rope; 54. Fixed pulley No. 3; 55. Fixed pulley No. 4; 56. Square clamp assembly; 561. Square clamp body; 562. Fixing block; 563. Screw; 564. Nut; 57. Accordion dust cover; 58. Ear plate; 59. U-shaped base plate; 6. Sprinkler mechanism; 61. Water tank; 62. Water pump; 63. Water hose; 64. U-shaped frame; 65. Connecting block; 66. Atomizing nozzle. Detailed Implementation
[0018] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0019] Example
[0020] Please see Figure 1 An accordion-style dustproof cover for a breaker cone includes a protective mechanism 5, which is mounted on a breaker hammer 4. The breaker hammer 4 is mounted on a forearm 3, the forearm 3 is mounted on a boom 2, and the boom 2 is mounted on the excavator body 1. A spraying mechanism 6 is provided between the protective mechanism 5 and the excavator body 1.
[0021] The protective mechanism 5 is used to protect against flying stones and dust during crushing, while the spraying mechanism 6 is used to spray and suppress dust during crushing, effectively reducing the occurrence of dust during crushing.
[0022] Please see Figure 2 and Figure 4 The protective mechanism 5 includes a square clamp assembly 56 that is fixedly fitted onto the outside of the breaker hammer 4. The square clamp assembly 56 includes a square clamp body 561 that is fitted onto the outside of the breaker hammer 4. Two fixing blocks 562 are symmetrically fixedly connected on the right side of the square clamp body 561. The two fixing blocks 562 fit together. A screw 563 is movably passed through the middle of the two fixing blocks 562. Two nuts 564 are symmetrically threaded on the screw 563. An accordion dust cover 57 is fixedly installed at the bottom of the square clamp body 561.
[0023] Please see Figure 2 , Figure 3 and Figure 4 The accordion dust cover 57 is U-shaped with its opening facing the excavator body 1. A U-shaped base plate 59 is fixedly installed at the bottom of the accordion dust cover 57. Two ear plates 58 are symmetrically fixedly connected to the U-shaped base plate 59. Steel ropes 53 are fixedly installed on the top of the two ear plates 58. Two No. 1 fixed pulleys 51 are symmetrically installed on the boom 2. Two No. 2 fixed pulleys 52 and two No. 3 fixed pulleys 54 are symmetrically installed on the forearm 3. Two No. 4 fixed pulleys 55 are symmetrically installed on the breaker hammer 4. The steel rope 53 passes through the No. 4 fixed pulley 55, the No. 3 fixed pulley 54 and the No. 2 fixed pulley 52 in sequence and is then fixedly connected to the No. 1 fixed pulley 51.
[0024] During use, the protective mechanism 5 requires initial installation. First, the square clamp body 561 is fitted and fixed onto the breaker hammer 4. Then, the screw rod 563 is inserted between the two fixing blocks 562, and the nut 564 is tightened onto the screw rod 563. The screw rod 563 and nut 564 secure the square clamp body 561 to the breaker hammer 4. As the boom 2 descends, the forearm 3 and the breaker hammer 4 descend synchronously, simultaneously lowering the protective mechanism 5. The U-shaped base plate 59 of the protective mechanism 5 contacts the ground, and the accordion dust cover 57 protects the breaker during operation. The system protects against flying stones and dust. When the forearm 3 extends outward, the combined action of the first fixed pulley 51, the second fixed pulley 52, the steel rope 53, the third fixed pulley 54, and the fourth fixed pulley 55 drives the ear plate 58 and the U-shaped base plate 59 above it to move upward. At the same time, it drives the bottom of the accordion dust cover 57 to move upward, thus achieving the automatic retraction of the accordion dust cover 57. When the forearm 3 retracts, the weight of the U-shaped base plate 59 drives the accordion dust cover 57 to move downward, thus achieving the automatic retraction of the accordion dust cover 57. This facilitates close contact between the protective cover and the rock surface, thereby maximizing the control of flying stone debris.
[0025] Please see Figure 2 and Figure 5 The spraying mechanism 6 includes a U-shaped frame 64 fixedly connected to the bottom of the square clamp body 561. A connecting block 65 is fixedly installed at the bottom of the U-shaped frame 64. An atomizing nozzle 66 is fixedly installed at the bottom of the connecting block 65. A water supply hose 63 is fixedly installed at the input end of the atomizing nozzle 66. A water pump 62 is provided at the end of the water supply hose 63 away from the atomizing nozzle 66. The output end of the water pump 62 is connected to the water supply hose 63. A water tank 61 is fixedly connected to the input end of the water pump 62. Both the water tank 61 and the water pump 62 are installed on the excavator body 1.
[0026] When the equipment is crushed, the water pump 62 is started. The water pump 62 delivers the clean water stored in the water tank 61 to the atomizing nozzle 66 through the water delivery hose 63 for atomization and spraying, thereby achieving dust suppression by spraying.
[0027] It should be noted that, when using this accordion-style dust cover for a breaker cone, the square clamp body 561 is first fitted and fixed onto the breaker hammer 4. Then, the square clamp body 561 is tightly fixed onto the breaker hammer 4 using screws 563 and nuts 564. At this point, the protective mechanism 5 is installed, which is convenient for installation and disassembly. The accordion dust cover 57 in the protective mechanism 5 protects against flying stones and dust during breaker operation, effectively preventing the generation of dust and flying stones. The accordion dust cover 57 is U-shaped with its opening facing the excavator body 1 for easy viewing. The accordion dust cover 57 can automatically rise and fall according to the working angle of the breaker hammer 4, allowing the accordion dust cover 57 to be in close contact with the rock surface, thereby achieving the maximum effect of controlling stone debris splashing. During operation, the spraying mechanism 6 is used for dust suppression.
[0028] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. An accordion-type dustproof cover for a crusher cone, comprising a protective mechanism (5), characterized in that: The protective mechanism (5) is set on the breaker hammer (4), the breaker hammer (4) is set on the boom (3), the boom (3) is set on the boom (2), the boom (2) is set on the excavator body (1), and a spraying mechanism (6) is set between the protective mechanism (5) and the excavator body (1). The protective mechanism (5) includes a square clamp assembly (56) that is fixedly sleeved on the outside of the breaker hammer (4). The square clamp assembly (56) includes a square clamp body (561) that is sleeved on the outside of the breaker hammer (4). An accordion dust cover (57) is fixedly installed at the bottom of the square clamp body (561). The accordion dust cover (57) is U-shaped and the opening faces the excavator body (1). A U-shaped base plate (59) is fixedly installed at the bottom of the accordion dust cover (57). Two ear plates (58) are fixedly connected symmetrically on the U-shaped base plate (59). Steel ropes (53) are fixedly installed on the top of the two ear plates (58).
2. The accordion-type dustproof cover for a crusher cone according to claim 1, characterized in that: The square clamp body (561) has two fixing blocks (562) symmetrically fixed on the right side. The two fixing blocks (562) fit together, and a screw (563) moves through the middle of the two fixing blocks (562). Two nuts (564) are symmetrically threaded on the screw (563).
3. The accordion-type dustproof cover for a crusher cone according to claim 2, characterized in that: Two fixed pulleys (51) are symmetrically installed on the upper arm (2), two fixed pulleys (52) and two fixed pulleys (54) are symmetrically installed on the lower arm (3), and two fixed pulleys (55) are symmetrically installed on the breaker hammer (4). The steel rope (53) passes through the fixed pulleys (55), (54) and (52) in sequence and is then fixedly connected to the fixed pulley (51).
4. The accordion-type dustproof cover for a crusher cone according to claim 2, characterized in that: The spraying mechanism (6) includes a U-shaped frame (64) fixedly connected to the bottom of the square clamp body (561), a connecting block (65) fixedly installed at the bottom of the U-shaped frame (64), and an atomizing nozzle (66) fixedly installed at the bottom of the connecting block (65).
5. The accordion-type dustproof cover for a crusher cone according to claim 4, characterized in that: The input end of the atomizing nozzle (66) is fixedly equipped with a water supply hose (63). A water pump (62) is provided at the end of the water supply hose (63) away from the atomizing nozzle (66). The output end of the water pump (62) is connected to the water supply hose (63). A water tank (61) is fixedly connected to the input end of the water pump (62). Both the water tank (61) and the water pump (62) are installed on the excavator body (1).